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stellar labs 4421 Owner's Manual

Telescopic crane
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Model 4421
Telescopic Crane
Owner's Manual
Installation • Assembly Drawings • Parts
Notice: A copy of this manual must remain with the equipment at all times.
For a printable download copy, please visit: www.stellarindustries.com
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
Subject to Change without Notification.
Rev 1
www.stellarindustries.com
© 2018 Stellar Industries, Inc.
PN 89644

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  • Page 1 Model 4421 Telescopic Crane Owner’s Manual Installation • Assembly Drawings • Parts Notice: A copy of this manual must remain with the equipment at all times. For a printable download copy, please visit: www.stellarindustries.com Stellar Industries, Inc. 190 State Street...
  • Page 2 MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC. PN C5942 M OD EL NO . S E R I A L N O. MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC. PN C5942 Page ii | Stellar 4421 Telescopic Crane Owner’s Manual ®...

  • Page 3: Table Of Contents

    Extension Cylinder Assembly (1 Hyd/1 Manual) - PN 69431 ..........36 Cable & Hook Assembly - PN 57597 ..................37 5-Function Radio Transmitter Assembly - PN 67894 ............. 38 Chapter 4 - Replacement Parts ....................39 Stellar 4421 Telescopic Crane Owner’s Manual | Page iii ®...

  • Page 4: Introduction

    For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at 800-321-3741 Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST Or email at the following addresses: Technical Questions, and Information service@stellarindustries.com Order Parts parts@stellarindustries.com Warranty Information warranty@stellarindustries.com Page iv | Stellar 4421 Telescopic Crane Owner’s Manual ®...

  • Page 5: Chapter 1 - Specifications

    2 gpm @ 2,600 psi (7.6 lpm @ 179 bar) PTO & Pump: 3 gpm @ 2,600 psi (11.4 lpm @ 179 bar) *Subject to change without notifcation. **Subject to change without notification. Stellar 4421 Telescopic Crane Owner’s Manual | Page 1 ®...

  • Page 6: Capacity Chart - Decal Pn 70301

    3.7 m 5.5 m 0.6 m 1.2 m 1.8 m 2.4 m 4.3 m 770 lbs 350 kg 0’ 11’ 16’ 21’ 3.35m 4.88m 6.40m PN 70301 - Rev A Page 2 | Stellar 4421 Telescopic Crane Owner’s Manual ®...

  • Page 7: Dimensional Drawing 1

    Specifications Sheet Page: 3 of 4 Dimensional Drawing 1 4'6" 1.37m 3'7" 1.09m 2'9" 0.84m 22'7" 6.88m 17'8" 5.38m 12'9" 3.89m 1'7" 11in 0.48m 0.27m 10'8" 3.25m 15'8" 4.78m 20'8" 6.30m Stellar 4421 Telescopic Crane Owner’s Manual | Page 3 ®...

  • Page 8: Dimensional Drawing 2

    Model 4421 Crane Specifications Sheet Page: 4 of 4 Dimensional Drawing 2 47.20in 1.20m 34.63in 0.88m 23.29in 16.50in 0.59m 0.42m 31.15in 0.79m 15.81in 10.60in 0.40m 0.27m 33.50in 0.85m 127.86in 3.25m 144.60in 3.67m Page 4 | Stellar 4421 Telescopic Crane Owner’s Manual ®...

  • Page 9: Chapter 2 - Installation

    Please reference the Code of Federal Regulations, title 49 - Transportation, Volume 5 (400- 999), for further information, or visit http://www.gpoaccess.gov/nara/index.html for the full text of Code of Federal Regulations. Stellar 4421 Telescopic Crane Owner’s Manual | Page 5 ®...

  • Page 10: Torque Data Chart

    “Dry” means plain or zinc plated without lubrication. Tighten lubricated bolts to approximately 80% of dry bolts. Page 6 | Stellar 4421 Telescopic Crane Owner’s Manual ®...

  • Page 11: Installation Overview

    Installation Overview 1. Determine that the mounting location for the 4421 is at least 18” x 15” (45.7 x 38.1 cm). 2. Use the detail below to drill .938” diameter holes into the mounting plate. Run tap on the threads of the base to be sure they are clean.

  • Page 12: Control Kit (12V Cdt Non-Boost) - Pn 69982

    EXTENSION EXTENSION RETRACT EXTEND WINCH WINCH DOWN MAIN MAIN DOWN PROPORTIONAL VALVE ROD END BASE END Page 8 | Stellar 4421 Telescopic Crane Owner’s Manual ®...

  • Page 13: Control Kit (Cradle Cdt Non-Boost) - Pn 69984

    EXTENSION EXTENSION RETRACT EXTEND WINCH WINCH DOWN MAIN MAIN DOWN PROPORTIONAL VALVE ROD END BASE END Stellar 4421 Telescopic Crane Owner’s Manual | Page 9 ®...

  • Page 14: Control Kit (V2 Cradle 12V) - Pn 70022

    Page 10 | Stellar 4421 Telescopic Crane Owner’s Manual ®...

  • Page 15: Control Kit (V2 Cradle) - Pn 70023

    Stellar 4421 Telescopic Crane Owner’s Manual | Page 11 ®...

  • Page 16: Wiring Diagram (Electrical Version)

    NOTE: POWER SOURCE FOR SWITCH MINIMUM WIRE POWER RADIO REMOTE 10 AMP SIZE - 2 GA CAB OR CRANE COMPARTMENT Page 12 | Stellar 4421 Telescopic Crane Owner’s Manual ®...

  • Page 17: Hydraulic Kit (V2 12V Cdt) - Pn 70005

    Hydraulic Kit (V2 12V CDT) - PN 70005 NOTE: USE 32" OF HOSE PROTECTOR P/N 4043 OVER THE ROTATION HOSES NOTE: USE 12" OF HOSE PROTECTOR P/N 4043 OVER THE 2 WINCH HOSES PN 70005 Stellar 4421 Telescopic Crane Owner’s Manual | Page 13 ®...

  • Page 18: Hydraulic Kit (V2 Cdt) - Pn 70006

    Hydraulic Kit (V2 CDT) - PN 70006 NOTE: USE 32" OF HOSE PROTECTOR P/N 4043 OVER THE ROTATION HOSES NOTE: USE 12" OF HOSE PROTECTOR P/N 4043 OVER THE 2 WINCH HOSES PN 70006 Page 14 | Stellar 4421 Telescopic Crane Owner’s Manual ®...

  • Page 19: Hydraulic Kit (V2) - Pn 70018

    Hydraulic Kit (V2) - PN 70018 NOTE: USE 32" OF HOSE PROTECTOR P/N 4043 OVER THE ROTATION HOSES NOTE: USE 12" OF HOSE PROTECTOR P/N 4043 OVER THE 2 WINCH HOSES PN 70018 Stellar 4421 Telescopic Crane Owner’s Manual | Page 15 ®...

  • Page 20: Hydraulic Kit (V2 12V) - Pn 70019

    Hydraulic Kit (V2 12V) - PN 70019 NOTE: USE 32" OF HOSE PROTECTOR P/N 4043 OVER THE ROTATION HOSES NOTE: USE 12" OF HOSE PROTECTOR P/N 4043 OVER THE 2 WINCH HOSES PN 70019 Page 16 | Stellar 4421 Telescopic Crane Owner’s Manual ®...

  • Page 21: Valve Bank - Pn 50591

    25377 VALVE SOLND 3 POS 4 WAY TAND G02571 22 FT-LBS 25378 VALVE SOLND 3 POS 4 WAY OPEN G02591 22 FT-LBS 25379 SEAL KIT 25377/25378 55126 COIL 12VDC DUETSCH CCP012H 3 FT-LBS Stellar 4421 Telescopic Crane Owner’s Manual | Page 17 ®...

  • Page 22: Valve Bank - Pn 72666

    25378 VALVE SOLND 3 POS 4 WAY OPEN G02591 1 22 FT LBS 25379 SEAL KIT 25377/25378 44532 COIL 12VDC DUETSCH CAP012H 3 FT LBS 55126 COIL 12VDC DUETSCH CCP012H 3 FT LBS Page 18 | Stellar 4421 Telescopic Crane Owner’s Manual ®...

  • Page 23: Hydraulic Installation

    4. Fill system with hydraulic oil (See Stellar® Lubrication Recommendations for fluid details). 3/8” Line 1/4” Line Stabilizer Functions Stabilizer Functions Typical Stabilizer Valve with Power Beyond Capabilities Stellar 4421 Telescopic Crane Owner’s Manual | Page 19 ®...

  • Page 24: Hydraulic System

    Hydraulic System Page 20 | Stellar 4421 Telescopic Crane Owner’s Manual ®...

  • Page 25: Face Seal/O-Ring Size Chart

    Fitting Face Seal (A) O-ring Boss (B) Size Size Stellar Stellar ® ® 1/4” C2027 D1245 3/8” C2028 D1246 1/2” C2029 D1247 5/8” 32223 D1248 3/4” D1244 D1249 1” D1250 Stellar 4421 Telescopic Crane Owner’s Manual | Page 21 ®...

  • Page 26: Stability Procedure

    Note: The radio can only be put into stability mode five times. After that, the radio would have to be returned to Stellar to be reprogrammed to allow additional stability testing. All other radio functions will work properly even if stability mode is not available. Page 22 | Stellar 4421 Telescopic Crane Owner’s Manual ®...

  • Page 27: Crane Load Level Indicator

    This level should be installed in the isolated crane compartment of the body. If level indicator is missing or damaged, please contact Stellar Customer Support for a replacement. PN 76483 Stellar 4421 Telescopic Crane Owner’s Manual | Page 23 ®...

  • Page 28: Decal Placement - Pn 70300

    16* C5911 DECAL STELLAR 2x4.5 Suggested: Side corners of body 17 D1196 DECAL ANGLE INDICATOR CS Main Boom 18 D1197 DECAL ANGLE INDICATOR SS Main Boom 4421 DECAL PACKAGE - PN 90473 ITEM DESCRIPTION LOCATION 12452 DECAL WARNING MANUAL EXT Main Boom...

  • Page 29: Chapter 3 - Assembly Drawings

    ZERK 1/8 NPT STRAIGHT LONG THREAD 22161 FTG 2-2 FP-FP COUPLER STRAIGHT BRASS 21151 GASKET MOTOR 008-10056-1 GASKET SHOWN AS REFERENCE D0240 SHOWN AS REFERENCE (INCLUDED WITH GEAR BEARING) NOT SHOWN: TRIM EDGE C4759 (3FT) Stellar 4421 Telescopic Crane Owner’s Manual | Page 25 ®...

  • Page 30: Gear Bearing - Pn 16653

    Gear Bearing - PN 16653 PN 16653 62488 WORM 3315/4420/5520 GEAR PROD 170-10058-1 Page 26 | Stellar 4421 Telescopic Crane Owner’s Manual ®...

  • Page 31: Mast Assembly (Cdt Version) - Pn 69394

    WASHER 0.63 SAE FLAT YELLOW GR8 0491 CAP SCR 0.31-18X4.00 HHGR5 20362 BUSHING BPC16DXR08 1.00X.50 CAP SCR 0.63-11X2.50 HHGR8 W/RED 66838 PATCH 79565 CAP SCR 6MMX16MM HH 8.8(GR5) RADIO RECEIVER RUBBER MOUNT 64977 Stellar 4421 Telescopic Crane Owner’s Manual | Page 27 ®...

  • Page 32: Mast Assembly (Non-Cdt Version) - Pn 70063

    BUSHING BPC16DXR08 1.00X.50 CAP SCR 0.63-11X2.50 HHGR8 W/RED 66838 PATCH 24139 CAP SCR 0.31-18X3.75 HHGR5 50591 VB 4 SECT ELECT ON/OFF STERLING4GPM 0332 CAP SCR 0.25-20X1.75 HHGR5 0333 NUT 0.25-20 HHGR5 NYLOC Page 28 | Stellar 4421 Telescopic Crane Owner’s Manual ®...

  • Page 33: Power Unit Assembly (Electric Version Only) - Pn 57939

    NUT 0.31-18 HHGR5 NYLOC 56673 NUT 0.38-16 HHGR8 NYLOC C6353 WASHER 0.38 SAE FLAT YELLOW GR8 16962 CAP SCR 0.38-16X1.50 HHGR8 0479 CAP SCR 0.25-20X0.75 HHGR5 NOTES: SOLENOID 12V 24956 Stellar 4421 Telescopic Crane Owner’s Manual | Page 29 ®...

  • Page 34: Main Boom Assembly (Cdt Version) - Pn 69392

    CYLINDER ASM 4421 INNER 0478 CAP SCR 0.25-20X0.50 HHGR5 0068 BUSHING BPC16DXR24 1.00X1.50 19496 WEAR PAD .88X1.38 RND 69472 SPACER ROPE GUIDE 4421 UHMW & & 0333 NUT 0.25-20 HHGR5 NYLOC 0420 CAP SCR 0.31-18X0.75 HHGR5 18618 SCREW #6-32X1.00 PHMS PH 5591 WASHER 0.31 SAE FLAT YELLOW GR8...

  • Page 35: Main Boom Assembly (Non-Cdt Version) - Pn 70026

    & 0420 CAP SCR 0.31-18X0.75 HHGR5 5591 WASHER 0.31 SAE FLAT YELLOW GR8 9843 CAP SCR 0.38-16X0.75 HHGR8 0249 BUSHING BPC20DXR20 1.25X1.25 C6353 WASHER 0.38 SAE FLAT YELLOW GR8 & Stellar 4421 Telescopic Crane Owner’s Manual | Page 31 ®...

  • Page 36: Extension Boom Assembly - Pn 69399

    0507 CAP SCR 0.50-13X4.50 HHGR5 19496 WEAR PAD .88X1.38 RND 35105 SWITCH LIMIT E1117-B9111-6C 69477 CYLINDER EXT ASM 4421 1.5/1.5 9991 WEAR PAD 0.19X2.50 RND NYLATRON 10548 CAP SCR 0.50-13X1.50 HHGR8 Page 32 | Stellar 4421 Telescopic Crane Owner’s Manual...

  • Page 37: Extension Boom Assembly (1 Hyd/1 Manual) - Pn 69892

    EXT BOOM 1ST 4421 1H1M 69898 EXT BOOM 2ND 4421 CRADLE A2B 1H1M 69431 CYLINDER ASM 4421 1H1M C6353 WASHER 0.38 SAE FLAT YELLOW GR8 16962 CAP SCR 0.38-16X1.50 HHGR8 Stellar 4421 Telescopic Crane Owner’s Manual | Page 33 ®...

  • Page 38: Main Cylinder Assembly - Pn 70027

    ROD END BUSHINGS 0249 BUSHINGS INCLUDED IN 69429 BUSHINGS INCLUDED IN 69429 PN 70027 0279 FTG 6-6 MFS-MORB STRAIGHT 12158 TUBE ASM 0.38X8.88 MAIN CYL 6620 YZ 13080 MANIFOLD SINGLE T11A 3500 PSI Page 34 | Stellar 4421 Telescopic Crane Owner’s Manual ®...

  • Page 39: Extension Cylinder Assembly - Pn 69477

    HOSE CLAMP #52 3.00 - 3.75 D0655 HOSE CLAMP #36 WRM GEAR 69561 TUBE ASM 0.25X23.00 EXT CYL 4421 69678 TUBE ASM 0.25X101.38 EXT CYL 4421 C-BALANCE VALVE 9803 CYLINDER SEAL KIT 79124 Stellar 4421 Telescopic Crane Owner’s Manual | Page 35 ®...

  • Page 40: Extension Cylinder Assembly (1 Hyd/1 Manual) - Pn 69431

    CYLINDER SEAL KIT 79126 CYLINDER SEAL KIT 79126 PN 69431 69432 CYLINDER 1.50X60.00 4421 MANUAL 14115 MANIFOLD ASM 6620 EXT CBBD-LJN-XVN 11882 CAP SCR 0.38-16X1.75 SH ZC 14601 CAP SCR 0.38-16X2.25 SH ZC Page 36 | Stellar 4421 Telescopic Crane Owner’s Manual ®...

  • Page 41: Cable & Hook Assembly - Pn 57597

    MACHY WASHER 1.00ID 14GA 0347 NUT 0.38-16 HHGR5 NYLOC C6219 WASHER 0.75 SAE FLAT YELLOW GR8 5841 CAP SCR 0.75-10X4.50 HHGR8 C0538 NUT 0.75-10 HHGR8 NYLOC 0531 CAP SCR 0.38-16X3.50 HHGR5 Stellar 4421 Telescopic Crane Owner’s Manual | Page 37 ®...

  • Page 42: 5-Function Radio Transmitter Assembly - Pn 67894

    SWITCH E STOP ASM HETRONIC RADIO 51831 DECAL CONTROL HANDLE 5 FCTN 38475 SCREW 4MMX12MM PHMS PH 36156 SCREW 4MMX14MM PHMS PH 29460 SCREW 3MMX35MM PHMS PH 50932 CONTROL HANDLE GRIP LESS TRIGGER HET H2 Page 38 | Stellar 4421 Telescopic Crane Owner’s Manual ®...

  • Page 43: Chapter 4 - Replacement Parts

    12v Solenoid - 12v Hydraulic System 36435 200A Fuse 17771 Push Button Switch 44030 Start Solenoid Power Unit Motor 56648 O-Ring Power Unit Reservior 44025 Power Unit Fill Cap 25831 Hook Stellar 4421 Telescopic Crane Owner’s Manual | Page 39 ®...
  • Page 44 Subject to Change without Notification. © 2018 Stellar Industries, Inc.

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