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TireMan Package
6116
Owner's Manual
Installation • Assembly Drawings • Parts
Notice: A copy of this manual must remain with the equipment at all times.
For a printable download copy, please visit: www.stellarindustries.com
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
www.stellarindustries.com
Subject to Change without Notification.
Rev 4
© 2023 Stellar Industries, Inc.
PN 98581
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Table of Contents
Related Manuals for stellar labs TireMan 6116
Summary of Contents for stellar labs TireMan 6116
- Page 1 TireMan Package 6116 Owner’s Manual Installation • Assembly Drawings • Parts Notice: A copy of this manual must remain with the equipment at all times. For a printable download copy, please visit: www.stellarindustries.com Stellar Industries, Inc. 190 State Street PO Box 169 Garner, IA 50438 800-321-3741 Fax: 641-923-2811...
- Page 2 Serial Tag Location / P65 Warning WARNING Operating, maintaining, and servicing a Stellar product may expose you to chemicals including, but not limited to, engine exhaust, carbon monoxide, phthalates, and lead. These chemicals are known to the State of California to cause cancer and birth defects (or other reproductive harm).
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Page 3: Table Of Contents
Table of Contents Introduction ................................v Chapter 1 - Specifications ...........................1 Model TM6116 Specifications ...........................2 TM6116 Dimensional Layout.............................3 TM6116 Dimensional Layout (Continued) .........................4 TM6116 Rotation Stop Locations ..........................5 Chapter 2 - Installation ..........................7 General Installation ..............................8 Installer Notice ................................8 Torque Data Chart ..............................9 Installation Overview ............................10 Mounting Kit Drawing ............................10 Hydraulic Installation ...............................11... - Page 4 Table of Contents Extension Cylinder Assembly - PN 73499 ......................58 Extension Cylinder Assembly - PN 73499 ......................59 TM6116 Standard Assembly - PN 99145 ........................60 TM6116 Standard Assembly - PN 99145 Parts List ....................61 TM6116 Standard Assembly - PN 99145 Parts List ....................62 TM6116 w/Rotation Pads Assembly - PN 99143 ....................64 TM6116 w/Rotation Pads Assembly - PN 99143 Parts List ..................65 TM6116 w/Rotation Pads Assembly - PN 99143 Parts List ..................66...
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Page 5: Introduction
Introduction A copy of this manual is provided with every tire manipulator (TM) and can be found in the hard plastic manual case that is installed on the chassis. A copy of this manual shall remain with the TM at all times. Throughout the manual, three signal words will be used to bring attention to important items: NOTICE A NOTICE signal word indicates a practice not related to physical injury. - Page 6 This page left intentionally blank. Page vi | Stellar TMP6116 Owner’s Manual PN 98581 ®...
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Page 7: Chapter 1 - Specifications
Chapter 1 - Specifications CHAPTER CONTENTS Model TM6116 Specifications ....................2 TM6116 Dimensional Layout ...................... 3 TM6116 Dimensional Layout (Continued) .................. 4 TM6116 Rotation Stop Locations ....................5 Stellar TMP6116 Owner’s Manual PN 98581 | Page 1 ®... -
Page 8: Model Tm6116 Specifications
Model TM6116 Specifications Tire Manipulator Rating: 135,000 ft-lbs (18.6 ton meters) Tire Manipulator Capacity: 6,000 lbs @ 19' (2,721 kg @ 5.79m) Standard Length: 13’3” (4.04 m) from CL of TM main rotation Main Extension: Hydraulic 41.5” (105.4 cm) Fixed Pads - 19” to 116” (48.3 cm to 294.6 cm) Clamping Span: Rotating Pads - 19”... -
Page 9: Tm6116 Dimensional Layout
TM6116 Dimensional Layout Fixed Pads: 19" Rotating Pads: 19" Fixed Pads: 116" Rotating Pads: 116" Stellar TMP6116 Owner’s Manual PN 98581 | Page 3 ®... -
Page 10: Tm6116 Dimensional Layout (Continued)
TM6116 Dimensional Layout (Continued) TIREMAN TILT 43° 79° Page 4 | Stellar TMP6116 Owner’s Manual PN 98581 ®... -
Page 11: Tm6116 Rotation Stop Locations
TM6116 Rotation Stop Locations Front of Truck 23º 44º 23º TMP6116 Front & Rear Mount LH Drive Working Rotation Range Working Rotation Range TMP6116 Rear Mount RH Drive 23º 44º 23º Rear of Truck Page 5 | Stellar TMP6116 Owner’s Manual PN 98581 ®... - Page 12 This page left intentionally blank. Page 6 | Stellar TMP6116 Owner’s Manual PN 98581 ®...
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Page 13: Chapter 2 - Installation
Chapter 2 - Installation CHAPTER CONTENTS General Installation ........................8 Installer Notice ........................... 8 Torque Data Chart ........................9 Hydraulic Installation .........................11 Hydraulic Pressure Settings ..................... 12 Face Seal/O-Ring Size Chart ....................12 Hydraulic Kit - PN 97591 ......................14 Hydraulic Kit w/Fixed Pads - PN 99146 ................... -
Page 14: General Installation
General Installation This chapter is designed to serve as a general guide for the installation of a Stellar TM6116 on a Stellar Service Body. Each installation is considered unique so certain portions of this chapter may or may not apply to your direct application. If a question should arise during the installation process, please contact Stellar Customer Service at (800) 321 3741. -
Page 15: Torque Data Chart
Torque Data Chart When using the torque data in the GRADE 5 GRADE 8 GRADE 9 chart, the following rules should be observed: • Bolt manufacturer’s particular specifications should be consulted Size Bolt DIA Plain Plated Plain Plated Plated when provided. (DIA-TPI) (Inches) (Ft-Lb) (Ft-Lb) (Ft-Lb) (Ft-Lb) (Ft-Lb) 5/16-18... -
Page 16: Installation Overview
Installation Overview 1. Relocate any obstructions on the frame that will be in the way of mounting the tire manipulator (TM). 2. Measure the inside of the frame rails and cut the frame support to this length. Ensure that the frame supports have a tight fit between the frame rails. -
Page 17: Hydraulic Installation
Hydraulic Installation Never modify or alter any of the equipment, whether mechanical, electrical, or hydraulic, without Stellar Industries’ approval. WARNING Do not touch or grab any hoses that could be under pressure. Release system pressure before attempting to make adjustments or repairs. Do not attempt service or repair when PTO is engaged. -
Page 18: Hydraulic Pressure Settings
Hydraulic Pressure Settings Main Relief 4600 psi Pressure (psi) Function Flow (gpm) Extend Retract Inner 10.6 4400 2200 Outer 10.6 4400 2200 Extension 10.6 4400 4400 Rotation 10.6 2200 2200 TM Rot 2200 2200 TM Pad Rot 3000 3000 TM Clamp 3000 3000 Face Seal/O-Ring Size Chart... - Page 19 THIS PAGE INTENTIONALLY LEFT BLANK. Stellar TMP6116 Owner’s Manual PN 98581 | Page 13 ®...
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Page 20: Hydraulic Kit - Pn 97591
Hydraulic Kit - PN 97591 42,38 21,22 21,22 21,22 21,22 21,22 21,22 21,22 26,24, Page 14 | Stellar TMP6116 Owner’s Manual PN 98581 ®... - Page 21 Hydraulic Kit - PN 97591 Parts List PN 97591 ITEM PART DESCRIPTION 97592 HOSE KIT 13500 V2 (INCL:2-18) 97594 HOSE-HYO .25 X 107 6REF 11684 HOSE-HYO .38 X 66 2REF 97597 HOSE-HYO .25 X 36 6REF 107506 HOSE-HYO .38 X 60 2REF 75106 HOSE-HYO .38 X 110...
- Page 22 Hydraulic Kit - PN 97591 Parts List PN 97591 ITEM PART DESCRIPTION 0279 FTG 6-6 MFS-MORB STRAIGHT 1562 FTG 6-6-6 MFS-MFS-MFS TEE C2142 FTG 12-12 MFS-MORB STRAIGHT 7343 FTG 6-8 MFS-MAORB 45 53479 LOOM 1.00 SPIRAL WRAP POLYETHYLENE L3.5 FT Hydraulic Kit - PN 97591- Continued HOSES FROM VALVE TOP VIEW OF MAST...
- Page 23 THIS PAGE INTENTIONALLY LEFT BLANK. Stellar TMP6116 Owner’s Manual PN 98581 | Page 17 ®...
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Page 24: Hydraulic Kit W/Fixed Pads - Pn 99146
Hydraulic Kit w/Fixed Pads - PN 99146 Page 18 | Stellar TMP6116 Owner’s Manual PN 98581 ®... -
Page 25: Hydraulic Kit W/Fixed Pads - Pn 99146 Parts List
Hydraulic Kit w/Fixed Pads - PN 99146 Parts List PN 99146 ITEM PART DESCRIPTION 99147 HOSE KIT,TM6116 V2 LINCL:2-71 55891 HOSE-HYD 0.25 X N 2REF 79571 HOSE-HYD 0.25 X 113 LREF 79572 HOSE-HYD 0.25 X 85 LREF 99138 HOSE-HYD 0.25 X 33 LREF 99139 HOSE-HYD 0.25 X 63... -
Page 26: Hydraulic Kit W/Rotating Pads - Pn 99136
Hydraulic Kit w/Rotating Pads - PN 99136 Page 20 | Stellar TMP6116 Owner’s Manual PN 98581 ®... -
Page 27: Hydraulic Kit W/Rotating Pads - Pn 99136
Hydraulic Kit w/Rotating Pads - PN 99136 PN 99146 ITEM PART DESCRIPTION 99137 HOSE KIT,TM6116 V2 RP (INCL:2-9) 55891 HOSE-HYO 0.25 X 77 2REF 79571 HOSE-HYO 0.25 X 11 J 2REF 79572 HOSE-HYO 0.25 X 85 2REF 99138 HOSE-HYO 0.25 X 33 LREF 99139 HOSE-HYO 0.25 X 63... -
Page 28: Hydraulic Backup Valve (Opt.) Pn - 103421
Hydraulic Backup Valve (Opt.) PN - 103421 DETAIL A SCALE 1 : 8 Page 22 | Stellar TMP6116 Owner’s Manual PN 98581 ®... -
Page 29: Hydraulic Backup Valve (Opt.) Pn - 103421 Parts List
Hydraulic Backup Valve (Opt.) PN - 103421 Parts List PN 103421 ITEM PART DESCRIPTION C5968 FTG 12-12 MFS-MAORB 90 C3643 FTG 8-10 MFS-MAORB 90 C2142 FTG 12-12 MFS-MORB STRAIGHT C2252 FTG 8-10 MFS-MORB STRAIGHT C0956 CAP SCR 0.38-16X5.50 HHGR5 0346 WASHER 0.38 USS FLAT 0347 NUT 0.38-16 HHGR5 NYLOC... -
Page 30: Hydraulic Backup Valve (Opt.) Pn - 103421 (Continued)
Hydraulic Backup Valve (Opt.) PN - 103421 (Continued) P22 - COMPRESSOR OUT P2 - COMPRESSOR IN P1 - CRANE P11 - CRANE OUT DETAIL B SCALE 1 : 4 Page 24 | Stellar TMP6116 Owner’s Manual PN 98581 ®... -
Page 31: Hydraulic Backup Valve (Opt.) Pn - 103421 (Continued)
Hydraulic Backup Valve (Opt.) PN - 103421 (Continued) NOTES: *THIS WIRING METHOD IS FOR ALL AUTOMATIC AND ELECTRIC OVER AIR MANUAL TRANSMISSIONS. *RELAY IS TO BE INSTALLED BEHIND THE DASH NEAR THE PTO SWITCH. *IF INSTALLING ON A TRUCK WITH AN AIR OPERATED PTO, ADD AIR CONTROL VALVE PN: 57738, AND SEE PAGE 26. -
Page 32: Hydraulic Backup Valve (Opt.) Pn - 103421 (Continued)
Hydraulic Backup Valve (Opt.) PN - 103421 (Continued) NOTES: *THIS WIRING METHOD IS FOR AIR OPERATED TRANSMISSIONS *AIR CONTROL VALVE IS TO BE LOCATED BEHIND THE DASH NEAR THE PTO. *IF THE TRANSMISSION IS A TWO-WAY AIR OPERATION, PORT #4 SHOULD BE USED TO TURN THE PTO OFF. -
Page 33: Valve Mobile Backup - 101759
Valve Mobile Backup - 101759 PN 101759 ITEM PART DESCRIPTION 131389 VALVE CHECK MOBILE CRANE BACKUP 131390 FLOW DIVIDER MOBILE CRANE BACKUP 131391 VALVE RELIEF MOBILE CRANE BACKUP 131392 COIL 12VDC DEUTSCH MOBILE CRANE BACKUP 131393 VALVE CARTRIDGE MOBILE CRANE BACKUP 131394 VALVE CARTRIDGE MOBILE CRANE BACKUP 12153... -
Page 34: Control Kit - Pn 92663
Control Kit - PN 92663 SELECTOR VALVE 21,22,22,23 TYP 2 FLOOD LIGHT BEACON LIGHT TM CLAMP OPEN - TOP TM CLAMP CLOSE - BOTTOM TM PAD ROT CCW - TOP TM PAD ROT CW - BOTTOM TM FLOOD LIGHT TM ROT CCW - TOP TM ROT CW - BOTTOM ROTATION CW - TOP ROTATION CW - BOTTOM... -
Page 35: Control Kit - Pn 92663 Parts List
Control Kit - PN 92663 Parts List PN 92663 ITEM PART DESCRIPTION 93084 TRANSMITTER SCANRECO 9/135/17/23/28 93083 RECEIVER ASM SCMIRECO OTR 434 ~HZ 89152 CABLE BACKUP 10M SCANRECO 89154 BATTERY SCANRECO 89155 CHARGER BATTERY SCANRECO 89639 STRAP CARRYING SCANRECO 93191 CABLE AS~M~12 5P M~-F RA 5FT 1REF 93192... -
Page 36: Grease Kit - Pn 97668
Grease Kit - PN 97668 Page 30 | Stellar TMP6116 Owner’s Manual PN 98581 ®... -
Page 37: Grease Kit - Pn 97668
Grease Kit - PN 97668 PN 97668 ITEM PART DESCRIPTION 40448 HOSE KIT, 15000 GREASE KIT CLNCL:2-71 42107 HOSE-HYO 0.13 X 88 1REF 37554 HOSE-HYO 0.13 X 138 1REF 37556 HOSE-HYO 0.13 X 156 2REF 42296 HOSE-HYO 0.13 X 259 1REF 42299 HOSE-HYO 0.13 X 245... -
Page 38: Main Decal Placement - Pn 98661
Main Decal Placement - PN 98661 WARNING Crush Hazard Keep clear of stabilizer legs during operation. Failure to keep clear of moving stabilizer legs can result in death or serious injury. C4795 - Rev B INNER CYL INNER CYL INNER/MAST OUTER CYL BASE BASE... -
Page 39: Tireman Decal Placement - Pn 73107
TireMan Decal Placement - PN 73107 Inspect Rotation Bearing Monthly 1.) Lubricate bearing and pinion teeth with Molub-Alloy 936SF. 2.) Lubricate inner race and pin with EP2 (extreme pressure grease). 3.) Check gearbox oil level monthly (Traxon 80W-90). 4.) Visually inspect bolts for tightness. Check torque if necessary. Bolts on inner and outer race should be torqued to 340 ft-lbs. - Page 40 This page intentionally left blank. Page 34 | Stellar TMP6116 Owner’s Manual PN 98581 ®...
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Page 41: Chapter 3 - Assembly Drawings
Chapter 3 - Assembly Drawings CHAPTER CONTENTS Base Asm 13500 RR MNT RH Drive - PN 130730 ..............36 Base Asm 13500 RR MNT RH Drive - PN 130730 Parts ............37 Base Asm 13500 - PN 72144 ....................38 Base Asm 13500 - PN 72144 .................... -
Page 42: Base Asm 13500 Rr Mnt Rh Drive - Pn 130730
Base Asm 13500 RR MNT RH Drive - PN 130730 15 14 13 28 20 8 NOTES; FILTER ELEMENT: 47860 BACK UP ALARM & E-STOP SHOWN FOR REFERENCE. Page 36 | Stellar TMP6116 Owner’s Manual PN 98581 ®... -
Page 43: Base Asm 13500 Rr Mnt Rh Drive - Pn 130730 Parts
Base Asm 13500 RR MNT RH Drive - PN 130730 Parts PN 130730 ITEM PART DESCRIPTION 130731 BASE 13500 REAR MNT RH DRIVE 61642 VB 2 SECT HYDROCONTROL M45 PB REMOVE 0485 CAP SCR 0.31-18X1.25 HHGR5 0343 WASHER 0.31 USS FLAT 0342 NUT 0.31-18 HHGR5 NYLOC C0930... -
Page 44: Base Asm 13500 - Pn 72144
Base Asm 13500 - PN 72144 NOTES; FILTER ELEMENT: 47860 BACK UP ALARM & E-STOP SHOWN FOR REFERENCE. Page 38 | Stellar TMP6116 Owner’s Manual PN 98581 ®... -
Page 45: Base Asm 13500 - Pn 72144
Base Asm 13500 - PN 72144 PN 72144. ITEM PART DESCRIPTION 72145 BASE 13500 61642 VB 2 SECT HYDROCONTROL M45 PB REMOVE 0485 CAP SCR 0.31-18X1.25 HHGR5 0343 WASHER 0.31 USS FLAT 0342 NUT 0.31-18 HHGR5 NYLOC C0930 CAP SCR 0.31-18X3.00 HHGR5 0437 CAP SCR 0.25-20X1.25 HHGR5 0340... -
Page 46: Stabilizer Assembly - Pn 75925
Stabilizer Assembly - PN 75925 Page 40 | Stellar TMP6116 Owner’s Manual PN 98581 ®... -
Page 47: Stabilizer Assembly - Pn 75925 Parts List
Stabilizer Assembly - PN 75925 Parts List PN 75925 ITEM PART DESCRIPTION 66281 OUTRIGGER LEG WLDMT 9000/TM20165 75636 CYLINDER 5.00X24.50 13500 66282 OUTRIGGER PAD 9000/TM20165 54322CR PIN 2.50X10.38 D&T ZC 0857CR PIN 2.50X12.38 SR/D&T ZC 20042CR PIN 2.00X12.13 D&T ZC 13343 BUSHING BPC40DXR16 2.50X1.00 13817... -
Page 48: Gear Bearing - Pn 72187
Gear Bearing - PN 72187 USE EP2 LITHIUM COMPLEX GREASE, STELLAR PN 78090 ON WORM BEARINGS AND BEARING RACE GREASE MAIN BEARING RACE THROUGH REMOTELY MOUNTED GREASE ZERK USE MOLY GREASE 936SF HEAVY, STELLAR PN 4460 ON WORM AND BEARING GEAR TEETH Page 42 | Stellar TMP6116 Owner’s Manual PN 98581 ®... -
Page 49: Gear Bearing - Pn 72187 Parts List
Gear Bearing - PN 72187 Parts List PN 72187 ITEM PART DESCRIPTION 77741 BEARING AND SEAL KIT 14IN, 17IN, 25IN ENCLOSED KNMTS 77894 WORM 25IN ENCLOSED KNMTS 67864 END CAP 9IN/14IN/17/IN/25IN KNMTS AFTER 2006 67863 SHIM KIT 6000 KINEMATICS W17B02 92062 ZERK M8-125 90 DEG(13500) 92061... -
Page 50: Valve Bank - Pn 76181
Valve Bank - PN 76181 DUMP VALVE 50234 ACTUATOR COIL 50231 DUMP VALVE COIL 55126 ACTUATOR ASSEMLY-50233: INCLUDES MANIFOLD AND TWO ACTUATOR COILS SEAL KIT - 103392: BASE HANDLE 48696 MANUAL OPERATOR PVG32 NOTE - NOT SHOWN: HANDLE/LEVER 47866 SEAL KIT - 93088: PVHC ACTUATOR PVG32 Page 44 | Stellar TMP6116 Owner’s Manual PN 98581... -
Page 51: Valve Bank - Pn 76181 Parts List
Valve Bank - PN 76181 Parts List PN 76181 ITEM PART DESCRIPTION 50234 DUMP VALVE 55126 DUMP VALVE COIL 50231 ACTUATOR COIL 50233 ACTUATOR ASSEMBLY 48696 BASE HANDLE 47866 HANDLE/LEVER 93087 SEAL KIT & TIE RODS DANFOSS PVG32 93088 SEAL KIT PVHC ACTUATOR PVG32 103392 SEAL KIT MANUAL OPERATOR PVG32 Stellar... -
Page 52: Stabilizer Valve Bank - Pn 61642
Stabilizer Valve Bank - PN 61642 RELIEF 61931 LEVER BOX ASSEMBLY 70790 HANDLE/LEVER 70789 Page 46 | Stellar TMP6116 Owner’s Manual PN 98581 ®... -
Page 53: Valve Assembly - Pn 66286 Parts List
Valve Assembly - PN 66286 Parts List PN 66286 ITEM PART DESCRIPTION 69029 VALVE SOLND EMDV-12-N-3D-0-0 63515 COIL VALVE BUCHER 12VDC DEUTSCH 69030 VALVE RELIEF RVPS-10-N-S-0-50 Stellar TMP6116 Owner’s Manual PN 98581 | Page 47 ®... -
Page 54: Mast Assembly - Pn 96545
Mast Assembly - PN 96545 C4739 Page 48 | Stellar TMP6116 Owner’s Manual PN 98581 ®... -
Page 55: Mast Assembly - Pn 96545 Parts List
Mast Assembly - PN 96545 Parts List PN 96545 ITEM PART DESCRIPTION 8377 PIN CAP 0.56X3.50X0.19 YZ D0790 WASHER 0.50 SAE FLAT YELLOW GR8 10172 CAP SCR 0.50-13X1.00 HHGR8 C6219 WASHER 0.75 SAE FLAT YELLOW GR8 96546 MAST 13500 V2 5739 BUSHING BPC40DXR48 2.50X3.00 72397CR... -
Page 56: Main Cylinder Assembly - Pn 73497
Main Cylinder Assembly - PN 73497 CYLINDER SERIAL NUMBER LOCATION Page 50 | Stellar TMP6116 Owner’s Manual PN 98581 ®... -
Page 57: Main Cylinder Assembly - Pn 73497 Parts List
Main Cylinder Assembly - PN 73497 Parts List PN 73497 ITEM PART DESCRIPTION 72398 CYLINDER 6.00X28.63 (4400 PSI) 0279 FTG 6-6 MFS-MORB STRAIGHT 15822 MANIFOLD DOUBLE T11A 5000 PSI 29353 TUBE ASM 0.38X11.39 YZ 104020 FTG 4-2 PTC-MP 90 GREASE LINE NOTES;... -
Page 58: Main Boom Assembly - Pn 96550
Main Boom Assembly - PN 96550 11 4 FRONT Page 52 | Stellar TMP6116 Owner’s Manual PN 98581 ®... -
Page 59: Main Boom Assembly - Pn 96550 Parts List
Main Boom Assembly - PN 96550 Parts List PN 96550 ITEM PART DESCRIPTION BUSHING BPC40DXR32 2.50X2.00 4380 BUSHING BPC32DXR24 2.00X1.50 10172 CAP SCR 0.50-13X1.00 HHGR8 D0790 WASHER 0.50 SAE FLAT YELLOW GR8 0521 WASHER 0.25 LOCK 0340 WASHER 0.25 USS FLAT 96551 INNER BOOM 13500 V2 29358CR... -
Page 60: Outer Cylinder Assembly - Pn 73498
Outer Cylinder Assembly - PN 73498 CYLINDER SERIAL NUMBER LOCATION Page 54 | Stellar TMP6116 Owner’s Manual PN 98581 ®... -
Page 61: Outer Cylinder Assembly - Pn 73498 Parts List
Outer Cylinder Assembly - PN 73498 Parts List PN 73498 ITEM PART DESCRIPTION 72401 CYLINDER 5.00X30.00 (4400 PSI) FTG 6-6 MFS-MORB STRAIGHT 29357 TUBE ASM 0.38X13.89 YZ 15822 MANIFOLD DOUBLE T11A 5000 PSI 19369 HOSE CLAMP 4.13-7.00 5416K38 18701 CLAMP PORT TUBE ZR518 104021 FTG 2-2 MP-FP 45 GREASE LINE 104019... -
Page 62: Extension Boom Assembly - Pn 72199
Extension Boom Assembly - PN 72199 Page 56 | Stellar TMP6116 Owner’s Manual PN 98581 ®... -
Page 63: Extension Boom Assembly - Pn 72199 Parts List
Extension Boom Assembly - PN 72199 Parts List PN 72199 ITEM PART DESCRIPTION 72201 OUTER BOOM 13500 72202 EXT BOOM 13500 41058 WEAR PAD 1.00X4.00X6.00 17320 BUSHING BPC40DXR40 2.50X2.50 41059 WEAR PAD 3.00X4.00X1.75 NYLATRON 41064 PLATE WEAR PAD COVER 23000 D0790 WASHER 0.50 SAE FLAT YELLOW GR8 10172... -
Page 64: Extension Cylinder Assembly - Pn 73499
Extension Cylinder Assembly - PN 73499 CYLINDER SERIAL NUMBER LOCATION Page 58 | Stellar TMP6116 Owner’s Manual PN 98581 ®... -
Page 65: Extension Cylinder Assembly - Pn 73499
Extension Cylinder Assembly - PN 73499 PN 73499 ITEM PART DESCRIPTION 72402 CYLINDER 3.50X41.50 (4400 PSI) 53516 MANIFOLD CBAL DOUBLE T2A SUN CBDD-LJN-XAJ 1556 FTG 8-8 MFS-MAORB 90 1554 FTG 8-8 MFS-MORB STRAIGHT 53517 TUBE ASM 0.50X5.81 YZ 54312 TUBE ASM 0.50X50.28 YZ C0927 CAP SCR 0.31-18X2.25 HHGR5 104021... -
Page 66: Tm6116 Standard Assembly - Pn 99145
TM6116 Standard Assembly - PN 99145 Page 60 | Stellar TMP6116 Owner’s Manual PN 98581 ®... -
Page 67: Tm6116 Standard Assembly - Pn 99145 Parts List
TM6116 Standard Assembly - PN 99145 Parts List PN 99145 ITEM PART DESCRIPTION 94259 BODY TM6116 V2 94333 LINK TM6116 V2 94336 ARM TM6116 V2 74351 CYLINDER 3.50X13.25 35111 VALVE COMB DIV FD50-44-6T-N-44 78431 LIGHT FLOOD LED 3.2X2.9 850LM 16W 10-30V 5145 PIN CAP 0.56X3.00X0.19 YZ C1592... -
Page 68: Tm6116 Standard Assembly - Pn 99145 Parts List
TM6116 Standard Assembly - PN 99145 Parts List PARTS NOT SHOWN - 99145 PART DESCRIPTION 21409 WIRE HARNESS FLOOD LIGHT 73107 DECAL KIT 99146 HYD KIT TM6116 V2 D0240 FTG 4-2 CPRSN-MP 90 D1810 TBE AIR SAEJ844 TYPE A .25(RM) 0.67 FT D1345 FTG 4-2 CPRSN-MP STRAIGHT... - Page 69 THIS PAGE INTENTIONALLY LEFT BLANK. Stellar TMP6116 Owner’s Manual PN 98581 | Page 63 ®...
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Page 70: Tm6116 W/Rotation Pads Assembly - Pn 99143
TM6116 w/Rotation Pads Assembly - PN 99143 CHECK OIL LEVEL IN GEARBOX GEAR BOX REPLACEMENT KIT 39965 OUTPUT SHAFT ONLY 68662 OUTPUT SHAFT KIT 68667 OUTPUT SHAFT SEAL KIT 68663 25 20 5 20 14 C-BALANCE VALVE 9803 CYLINDER SEAL KIT 1099 CYLINDER BUSHING 16067 C-BALANCE VALVE C6184 BUSHINGS INCLUDED IN 51344/51819... -
Page 71: Tm6116 W/Rotation Pads Assembly - Pn 99143 Parts List
TM6116 w/Rotation Pads Assembly - PN 99143 Parts List PN 99143 ITEM PART DESCRIPTION 94259 BODY TM6116 V2 94333 LINK TM6116 V2 94264 ARM TM6116 SS PAD ROT V2 74351 CYLINDER 3.50X13.25 35111 VALVE COMB DIV FD50-44-6T-N-44 78431 LIGHT FLOOD LED 3.2X2.9 850LM 16W 10-30V C5586 CLAMP 1.38 13315... -
Page 72: Tm6116 W/Rotation Pads Assembly - Pn 99143 Parts List
TM6116 w/Rotation Pads Assembly - PN 99143 Parts List PN 99143 ITEM PART DESCRIPTION 8377 PIN CAP 0.56X3.50X0.19 YZ 73400CR PIN TEAR DROP 2.00X11.31 ZC D1307 CAP SCR 0.50-13X1.25 SHGR8 W/ RED PATCH 30495 CAP SCR 0.88-9X2.50 SH 17148 CAP SCR 0.75-10X3.00 HHGR9 CAP SCR 0.31-18X1.25 HHGR5 29725PC GUARD TTB TM6120C PC BLACK... - Page 73 THIS PAGE INTENTIONALLY LEFT BLANK. Stellar TMP6116 Owner’s Manual PN 98581 | Page 67 ®...
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Page 74: Reservoir Assembly - Pn 128835
Reservoir Assembly - PN 128835 PRESSURE GAUGE ORIENT VALVE 16145 LEVERS AS SHOWN FILTER ELEMENT 86010 REPLACEMENT FAN PN 127559 Page 68 | Stellar TMP6116 Owner’s Manual PN 98581 ®... -
Page 75: Reservoir Assembly - Pn 128835 Parts List
Reservoir Assembly - PN 128835 Parts List PN 128835 ITEM PART DESCRIPTION 85789 RSRVR 40GAL ORING V2 13500 81018 CAP FILL NO RELIEF ZINGA THREADED 15463 THERMO SIGHT GAUGE ZINGA SG-O5-A-T-N 85928 FILTER TANK TOP 20 FORB C2126 PLUG 0.75 NPT SQ HD MAGNETIC 64276 FTG 20-20 MFS-MAORB 90 C6327... -
Page 76: Optional 15 Ton Hook Kit - Pn 54768
Optional 15 Ton Hook Kit - PN 54768 PN 54768 ITEM PART DESCRIPTION 54268 EXT BOOM 17000 54766ZP PIN TEAR DROP 1.75X4.44 54765PC COLLAR 1.78X3.00X.56 41499 HOOK 15 TON SWIVEL CROSBY 1028654 9142 PIN CAP 0.56X2.50X0.19 D0790 WASHER 0.50 SAE FLAT YELLOW GR8 10172 CAP SCR 0.50-13X1.00 HHGR8 Page 70 | Stellar... -
Page 77: Radio Transmitter - Pn 89149/93084
Radio Transmitter - PN 89149/93084 PN 89149/93084 ITEM PART DESCRIPTION 95026 2-WAY MOMENTARY TOGGLE SWITCH 95027 TOGGLE SWITCH RUBBER BOOT 95025 SWITCH PADDLE SCANRECO (LABEL KIT INCLUDED) 89474 3-WAY MOMENTARY TOGGLE SWITCH 95030 E-STOP SWITCH 95028 PUSH BUTTON START SWITCH 95029 PUSH BUTTON SWITCH BOOT * “OPTION”... -
Page 78: Transmitter Docking Station Asm (Opt.) - Pn 97334
Transmitter Docking Station Asm (Opt.) - PN 97334 SCANRECO BELLY BOX G2B-MINI Page 72 | Stellar TMP6116 Owner’s Manual PN 98581 ®... -
Page 79: Transmitter Docking Station (Opt.) - Pn 97334 Parts List
Transmitter Docking Station (Opt.) - PN 97334 Parts List PN 97334 ITEM PART DESCRIPTION 97470 BRKT RADIO STOW SCANRECO 89149/89150 26288 LIGHT INDICATOR RED FORCE PTO 26031 BACKUP ALARM PIEZO JAMECO 123537 C6072 RELAY BOSCH 20-30 AMP 66413 SWITCH SPRING ROD OMRON Z-15GNJ55 66411 ANGLE AL SWITCH MOUNT DOCK STATION HET NOVA D1711... -
Page 80: Wiring Diagram Docking Station - Pn 65989
Wiring Diagram Docking Station - PN 65989 NEGATIVE BRAKE SIGNAL INDICATOR LIGHT NOTE: FOR AIR BRAKE SYSTEMS, THE RELAY WIRING IS NOT REQUIRED. INSTEAD, CONNECT A 16GA WIRE FROM THE “N/O” SWITCH TERMINAL ON THE SAFETY GROUND BLACK HOBBS SWITCH TO THE “COM” TERMINAL ON THE DOCKING STATION SWITCH. - Page 82 Subject to Change without Notification. © 2023 Stellar Industries, Inc.
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