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Model 23000
Articulating Crane
Owner's Manual
Installation • Assembly Drawings • Parts
Notice: A copy of this manual must remain with the equipment at all times.
For a printable download copy, please visit: www.stellarindustries.com
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
Subject to Change without Notification.
Rev 6
www.stellarindustries.com
© 2022 Stellar Industries, Inc.
PN 90307
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Table of Contents
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Summary of Contents for stellar labs 23000
- Page 1 Model 23000 Articulating Crane Owner’s Manual Installation • Assembly Drawings • Parts Notice: A copy of this manual must remain with the equipment at all times. For a printable download copy, please visit: www.stellarindustries.com Stellar Industries, Inc. 190 State Street...
- Page 2 MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC. PN C5942 http://www.stellarindustries.com/ip MO D E L N O . S E RI AL NO . MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC. PN C5942 Page ii | Stellar 23000 Articulating Crane Owner’s Manual ®...
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Page 3: Table Of Contents
Optional 15 Ton Hook Kit - Parts List ........................49 Radio Transmitter - PN 89149/93084 ........................50 Chapter 4 - Replacement Parts ..........................51 Replacement Parts ..............................52 Replacement Parts - Continued ...........................53 Stellar 23000 Articulating Crane Owner’s Manual | Page iii ®... -
Page 4: Introduction Z
For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at 800-321-3741 Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST Or email at the following addresses: Technical Questions, and Information service@stellarindustries.com Order Parts parts@stellarindustries.com Warranty Information warranty@stellarindustries.com Page iv | Stellar 23000 Articulating Crane Owner’s Manual ®... -
Page 5: Chapter 1 - Specifications
Chapter 1 - Specifications CHAPTER CONTENTS SPECIFICATIONS ..............................2 128331 CAPACITY CHART ............................. 3 Stellar 23000 Articulating Crane Owner’s Manual | Page 1 ®... -
Page 6: Model 23000 Specifications
Fully Proportional Paddle Controls for all functions. Stowed Height: 116” (295 cm) (Above Truck Frame) Mounting Space Required: 48” (121.9 cm) Chassis RBM (Recommended): 2,760,000 in-lb Approximate Shipping Weight: 11,500 lbs (5,220 kg) Page 2 | Stellar 23000 Articulating Crane Owner’s Manual ®... -
Page 7: Capacity Chart - Decal Pn 128331
Capacity Chart - Decal PN 128331 128831 Stellar 23000 Articulating Crane Owner’s Manual | Page 3 ®... - Page 8 THIS PAGE LEFT INTENTIONALLY BLANK Page 4 | Stellar 23000 Articulating Crane Owner’s Manual ®...
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Page 9: Chapter 2 - Installation
HYDRAULIC INSTALLATION ..........................9 HYDRAULIC PRESSURE SETTINGS ........................10 FACE SEAL / O-RING SIZE CHART ........................10 HYDRAULIC KIT (128728) ............................ 12 CONTROL KIT ...............................16 GREASE KIT (103070) ............................18 DECAL PLACEMENT (105542) ..........................20 Stellar 23000 Articulating Crane Owner’s Manual | Page 5 ®... -
Page 10: General Installation
General Installation This chapter is designed to serve as a general guide for the installation of a Stellar 23000 Crane on a Stellar Service Body. Each installation is considered unique so certain portions of this chapter may or may not apply to your direct application. If a question should arise during the installation process, please contact Stellar Customer Service at (800) 321 3741. -
Page 11: Torque Data Chart
Note: “Lubricated” means coated with a lubricant such as engine oil, or fasteners with phosphate and oil coatings. “Dry” means plain or zinc plated without lubrication. Tighten lubricated bolts to approximately 80% of dry bolts. Stellar 23000 Articulating Crane Owner’s Manual | Page 7 ®... -
Page 12: Installation Overview
11677 PLATE MOUNTING 23000 14498 TIE DOWN ROD 9180 WASHER 1.25 SAE FLAT YELLOW GR8 8834 NUT 1.25-7 HHGR8 TOP LOCKING 8978 NUT 1.25-7 HHGR8 8202 FRAME SUPPORT 15000 CRANE Page 8 | Stellar 23000 Articulating Crane Owner’s Manual ®... -
Page 13: Hydraulic Installation
Tighten fittings in both couplings. Due to manufacturing methods, there is a natural curvature to a hydralic hose. The hose should be installed so any bend is with this curvature. Stellar 23000 Articulating Crane Owner’s Manual | Page 9 ®... -
Page 14: Hydraulic Pressure Settings
Fitting Face Seal (A) O-ring Boss (B) Size Size Stellar Stellar ® ® 1/4” C2027 D1245 3/8” C2028 D1246 1/2” C2029 D1247 5/8” 32223 D1248 3/4” D1244 D1249 1” D1250 Page 10 | Stellar 23000 Articulating Crane Owner’s Manual ®... - Page 15 THIS PAGE LEFT INTENTIONALLY BLANK Stellar 23000 Articulating Crane Owner’s Manual | Page 11 ®...
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Page 16: Hydraulic Kit - Pn 128728
EXT RETRACT RETRACT EXT EXTEND EXTEND O.R. CS DOWN EXTENSION TM PAD ROTATION CCW TM PAD ROTATION CW TM ROTATION CCW TM CLAMP OPEN TM CLAMP CLOSED TM ROTATION CW Page 12 | Stellar 23000 Articulating Crane Owner’s Manual ®... -
Page 17: Hydraulic Kit - Pn 128728 Parts List
HOSE-HYD 0.25 X 12 1REF 52614 HOSE-HYD 0.25 X 31 1REF 14354 FTG 12-10 MFS-MAORB 90 55394 SWTICH PRESS OVERLD CD=11C-5500R/WD C1111 FTG 10-6 MORB-FORB STRAIGHT REDUCER D0525 FTG 12-12-12 MFS-FFSS-MFS RUN TEE Stellar 23000 Articulating Crane Owner’s Manual | Page 13 ®... -
Page 18: Hydraulic Kit - Pn 128728 Parts List
FTG 4-4 MFS-MAORB 90 0279 FTG 6-6 MFS-MORB STRAIGHT 47406 FTG 8-8 MORB-MFS BULKHEAD STRAIGHT 23421 FTG 4-4-4 MFS-FFSS-MFS RUN TEE D1190 FTG 4-6 MFS-MAORB 45 7343 FTG 6-8 MFS-MAORB 45 Stellar 23000 Articulating Crane Owner’s Manual | Page 14 ®... - Page 19 THIS PAGE LEFT INTENTIONALLY BLANK Stellar 23000 Articulating Crane Owner’s Manual | Page 15 ®...
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Page 20: Control Kit (900 Mhz Version) - Pn 127357
Control Kit (900 MHz Version) - PN 127357 Page 16 | Stellar 23000 Articulating Crane Owner’s Manual ®... -
Page 21: Control Kit (900 Mhz Version) - Pn 127357 Parts List
RELAY ASM HTP ALARM INDICATOR 6394 SWITCH TOGGLE MOM / ON / OFF / ON 127355 WIRE HRNS STBLZR CS CTRL 23 / 28K CRN C0073 TERML BUTT 16-14GA HS BLUE Stellar 23000 Articulating Crane Owner’s Manual | Page 17 ®... -
Page 22: Grease Kit - Pn 103070
Grease Kit - PN 103070 Page 18 | Stellar 23000 Articulating Crane Owner’s Manual ®... -
Page 23: Grease Kit - Pn 103070 Parts List
HOSE & FTG KIT GREASE LINE GEAR BRG. (INCL:2-3) 105341 HOSE-HYD 0.13 X 60 1REF 104019 FTG 4-2 PTC-MP STRAIGHT GREASE LINE 1REF 103071 HOSE & FTG KIT GREASE LINE 23000 V3 (INCL:5-12) 105342 HOSE-HYD 0.13 X 68 1REF 105343 HOSE-HYD 0.13 X 138 1REF 105344 HOSE-HYD 0.13 X 156... -
Page 24: Decal Placement 23000
TO OPER ATE AUX OUTRIGGERS CIRCUIT TOOL PN 16620 AUXILIARY/ OUTRIGGER OUTRIGGER OUTRIGGER OUTRIGGER TOOL CIRCUIT DOWN DOWN DOWN PN 43470 NOTE: TIRE SERVICE DECAL KIT FOR 23000 - PN 129056 Page 20 | Stellar 23000 Articulating Crane Owner’s Manual ®... -
Page 25: Decal Placement 23000 Parts List
STABILIZERS - CS & SS 54589 DECAL STELLAR LOGO 8X22.25 PRE-MASKED MAIN BOOM - BOTH SIDES 125941 DECAL OIL TEMP CRANE BASE NOTE: TIRE SERVICE DECAL KIT FOR 23000 - PN 129056 Stellar 23000 Articulating Crane Owner’s Manual | Page 21 ®... - Page 26 THIS PAGE LEFT INTENTIONALLY BLANK Page 22 | Stellar 23000 Articulating Crane Owner’s Manual ®...
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Page 27: Chapter 3 - Assembly Drawings
EXTENSION CYLINDER ASSEMBLY (128719) .....................40 STABILIZER ASSEMBLY (40453) ......................... 42 STABILIZER CYLINDER ASSEMBLY (40456) .......................44 RESERVOIR ASSEMBLY (86356) ..........................46 OPTIONAL 15 TON HOOK KIT (55139) .........................48 RADIO TRANSMITTER (89149 / 93084) ........................50 Stellar 23000 Articulating Crane Owner’s Manual | Page 23 ®... -
Page 28: Base Assembly - Pn 127259
Base Assembly - PN 127259 NOTES: FILTER ELEMENT 47860 BACK UP ALARM, E-STOP, & RADIO RECEIVER SHOWN FOR REFERENCE Stellar 23000 Articulating Crane Owner’s Manual | Page 24 ®... -
Page 29: Base Assembly - Pn 127259 Parts List
VB 7 SECT DANFOSS PVG32 60505 GEAR BOX W/MOTOR 23/28000 21039 CAP SCR #10-24X1.50 BTNHD SS D0178 WASHER #10 SAE FLAT 26034 NUT #10-24 HH NYLOC 78246 BACKUP ALARM 87 DECIBEL Stellar 23000 Articulating Crane Owner’s Manual | Page 25 ®... -
Page 30: Bearing Assembly - Pn 18471
USE EP2 LITHIUM COMPLEX GREASE, STELLAR PN 78090 ON BEARING RACE GREASE MAIN BEARING RACE THROUGH REMOTELY MOUNTED GREASE ZERK USE MOLY GREASE 936SF HEAVY, STELLAR PN 4460 ON BEARING GEAR TEETH Page 26 | Stellar 23000 Articulating Crane Owner’s Manual ®... -
Page 31: Gear Box - Pn 60505
USE MOLY GREASE 936SF HEAVY, STELLAR PN 4460 ON PINION TEETH FILL WITH GEAR OIL, EP 80W90, FOR PINION UP ORIENTATION GREASE INTERNAL BEARING WITH EP2 LITHIUM BASED GREASE, STELLAR PN 78090 Stellar 23000 Articulating Crane Owner’s Manual | Page 27 ®... -
Page 32: Valve Bank - Pn 42802
ACTUATOR ASSEMLY-50233: INCLUDES MANIFOLD AND TWO ACTUATOR COILS SEAL KIT - 103392: BASE HANDLE 48696 MANUAL OPERATOR PVG32 NOTE - NOT SHOWN: HANDLE/LEVER 47866 SEAL KIT - 93088: PVHC ACTUATOR PVG32 Page 28 | Stellar 23000 Articulating Crane Owner’s Manual ®... -
Page 33: Valve Bank - Pn 42802
ACTUATOR COIL 50233 ACTUATOR ASSEMBLY 48696 BASE HANDLE 47866 HANDLE/LEVER 93087 SEAL KIT & TIE RODS DANFOSS PVG32 93088 SEAL KIT PVHC ACTUATOR PVG32 103392 SEAL KIT MANUAL OPERATOR PVG32 Stellar 23000 Articulating Crane Owner’s Manual | Page 29 ®... -
Page 34: Mast Assembly - Pn 100730
Mast Assembly - PN 100730 Page 30 | Stellar 23000 Articulating Crane Owner’s Manual ®... -
Page 35: Mast Assembly - Pn 100730 Parts List
WASHER 0.88 SAE FLAT YELLOW GR9 42308 CAP SCR 0.88-9X2.75 HHGR9 17962 CAP SCR 0.88-9X4.50 HHGR9 0343 WASHER 0.31 USS FLAT 0522 WASHER 0.31 LOCK 0484 CAP SCR 0.31-18X0.50 HHGR5 Stellar 23000 Articulating Crane Owner’s Manual | Page 31 ®... -
Page 36: Main Cylinder Assembly - Pn 101532
PRESSURE SWITCH IN THIS PORT CYLINDER SERIAL NUMBER LOCATION NOTES: C-BALANCE VALVE C1090 CYLINDER SEAL KIT C6308 BUSHING PART NUMBER 5739 BUSHINGS INCLUDED IN 42827 GREASE FITTINGS SHOWN FOR REFERENCE Page 32 | Stellar 23000 Articulating Crane Owner’s Manual ®... -
Page 37: Main Cylinder Assembly - Pn 101532 Parts List
WASHER 0.88 SAE FLAT YELLOW GR9 42308 CAP SCR 0.88-9X2.75 HHGR9 17962 CAP SCR 0.88-9X4.50 HHGR9 0343 WASHER 0.31 USS FLAT 0522 WASHER 0.31 LOCK 0484 CAP SCR 0.31-18X0.50 HHGR5 Stellar 23000 Articulating Crane Owner’s Manual | Page 33 ®... -
Page 38: Main Boom Assembly - Pn 100724
Main Boom Assembly - PN 100724 NOT SHOWN: 63038 - 1.3 FT GREASE FITTINGS SHOWN FOR REFERENCE Page 34 | Stellar 23000 Articulating Crane Owner’s Manual ®... -
Page 39: Main Boom Assembly - Pn 100724 Parts List
CAP SCR 0.25-20X1.25 HHGR5 0220 CAP SCR 0.25-20X1.50 HHGR5 96569 TUBE ASM 0.38X66.00 MAIN BOOM 13500 YZ 96568 TUBE ASM 0.50X66.00 MAIN BOOM 13500 YZ 104020 FTG 4-2 PTC-MP 90 GREASE LINE Stellar 23000 Articulating Crane Owner’s Manual | Page 35 ®... -
Page 40: Outer Cylinder Assembly - Pn 61245
Outer Cylinder Assembly - PN 61245 CYLINDER SERIAL NUMBER LOCATION NOTES: C-BALANCE VALVE C1090 CYLINDER SEAL KIT 80353 BUSHING PART NUMBER 0635 BUSHINGS INCLUDED IN 61244 Page 36 | Stellar 23000 Articulating Crane Owner’s Manual ®... -
Page 41: Outer Cylinder Assembly - Pn 61245 Parts List
CLAMP PORT TUBE ZR518 19370 HOSE CLAMP 5.63-8.50 5416K39 104021 FTG 2-2 MP-FP 45 GREASE LINE 104019 FTG 4-2 PTC-MP STRAIGHT GREASE LINE 104020 FTG 4-2 PTC-MP 90 GREASE LINE Stellar 23000 Articulating Crane Owner’s Manual | Page 37 ®... -
Page 42: Extension Boom Assembly - Pn 128248
Extension Boom Assembly - PN 128248 22 21 Page 38 | Stellar 23000 Articulating Crane Owner’s Manual ®... -
Page 43: Extension Boom Assembly - Pn 128248 Parts List
WASHER 0.75 SAE FLAT YELLOW GR8 4543 CAP SCR 0.75-10X2.00 HHGR8 D0790 WASHER 0.50 SAE FLAT YELLOW GR8 10172 CAP SCR 0.50-13X1.00 HHGR8 74115 PIN 3.00X13.75 D&T SS 10666 CAP SCR 0.50-13X1.25 HHGR8 Stellar 23000 Articulating Crane Owner’s Manual | Page 39 ®... -
Page 44: Extension Cylinder Assembly- Pn 128719
Extension Cylinder Assembly- PN 128719 CYLINDER SERIAL NUMBER LOCATION NOTES: C-BALANCE VALVE C1090 CYLINDER SEAL KIT 105545 BUSHING PART NUMBER 0635 BUSHINGS INCLUDED IN 128718 GREASE FITTINGS SHOWN FOR REFERENCE Page 40 | Stellar 23000 Articulating Crane Owner’s Manual ®... -
Page 45: Extension Cylinder Assembly- Pn 128719 Parts List
TUBE ASM 0.50X44.25 YZ 23000 EXT RETRACT C0927 CAP SCR 0.31-18X2.25 HHGR5 101389 FTG 8-8 MFS-MAORB 90 LONG 104021 FTG 2-2 MP-FP 45 GREASE LINE 104019 FTG 4-2 PTC-MP STRAIGHT GREASE LINE Stellar 23000 Articulating Crane Owner’s Manual | Page 41 ®... -
Page 46: Stabilizer Assembly- Pn 40453
Stabilizer Assembly- PN 40453 BASE SHOWN AS REFERENCE C-BALANCE VALVE C6184 CYLINDER SEAL KIT 35647 BASE END BUSHINGS 0635 ROD END BUSHINGS 4381 BUSHINGS INCLUDED IN 9994 Page 42 | Stellar 23000 Articulating Crane Owner’s Manual ®... -
Page 47: Stabilizer Assembly- Pn 40453 Parts List
PIN 2.50X9.38 D&T ZC 13343 BUSHING 40DXR16 GARLOCK 8819 BUSHING QSI-3235-16 17320 BUSHING 40DXR40 GARLOCK 9994 CYLINDER 4.00X50.00 40456 CYLINDER ASM 5.00X19.25 40456 CYLINDER ASM 5.00X19.25 58052 SET SCREW 0.50-13X0.50 Stellar 23000 Articulating Crane Owner’s Manual | Page 43 ®... -
Page 48: Stabilizer Cylinder Assembly- Pn 40456
Stabilizer Cylinder Assembly- PN 40456 CYLINDER SERIAL NUMBER LOCATION NOTES: C-BALANCE VALVE C6184 CYLINDER SEAL KIT C6312 BUSHING PART NUMBER 0635 BUSHINGS INCLUDED IN 40457 Page 44 | Stellar 23000 Articulating Crane Owner’s Manual ®... -
Page 49: Stabilizer Cylinder Assembly- Pn 40456 Parts List
Stabilizer Cylinder Assembly- PN 40456 Parts List PN 40456 ITEM PART DESCRIPTION 40457 CYLINDER 5.00X19.25 15822 MANIFOLD DOUBLE T11A 5000 PSI FTG 6-6 MFS-MORB STRAIGHT 41343 TUBE ASM 0.38X7.06 YZ Stellar 23000 Articulating Crane Owner’s Manual | Page 45 ®... -
Page 50: Reservoir Assembly - Pn 86356
Reservoir Assembly - PN 86356 PRESSURE GAUGE 16145 REPLACEMENT FAN PN 92549 FILTER ELEMENT 86010 Page 46 | Stellar 23000 Articulating Crane Owner’s Manual ®... -
Page 51: Reservoir Assembly - Pn 86356 Parts List
85790 COOLER OIL MAR-32 64276 FTG 20-20 MFS-MAORB 90 C5946 HOSE CLAMP #8 RUBBER COATED 0335 CAP SCR 0.38-16X1.25 HHGR5 D1942 FTG 4-4 MFS-MP STRAIGHT C4903 FTG 12-12 MFS-FFSS 90 Stellar 23000 Articulating Crane Owner’s Manual | Page 47 ®... -
Page 52: Optional 15 Ton Hook Kit - Pn 55139
Optional 15 Ton Hook Kit - PN 55139 Page 48 | Stellar 23000 Articulating Crane Owner’s Manual ®... -
Page 53: Optional 15 Ton Hook Kit - Parts List
HOOK 15 TON SWIVEL CROSBY 1028654 44069 COLLAR 1.78X3.00X1.19 PC BLACK 9142 PIN CAP 0.56X2.50X0.19 YZ 10172 CAP SCR 0.50-13X1.00 HHGR8 ZY 41066CR PIN TEAR DROP 1.75X6.56 ZC D0790 WASHER 0.50 FLAT GR8 Stellar 23000 Articulating Crane Owner’s Manual | Page 49 ®... -
Page 54: Radio Transmitter - Pn 89149/93084
E-STOP SWITCH 95028 PUSH BUTTON START SWITCH 95029 PUSH BUTTON SWITCH BOOT * “OPTION” switch may or may not be active depending on factory settings; additional functionality dependent on user. Page 50 | Stellar 23000 Articulating Crane Owner’s Manual ®... -
Page 55: Chapter 4 - Replacement Parts
SEAL KIT - OUTRIGGER CYLINDER (9994) C6312 SEAL KIT - OUTRIGGER CYLINDER (40456) C6308 SEAL KIT - MAIN LIFT CYLINDER (101533) 80353 SEAL KIT - OUTER CYLINDER (61244) 105545 SEAL KIT 5.00 CYL 100567/128718 Stellar 23000 Articulating Crane Owner’s Manual | Page 51 ®... -
Page 56: Replacement Parts
COMPRESSOR COMPONENTS (SHD245 OPTIONAL) PART NO. DESCRIPTION 3853 PILOT VALVE 145/175 PSI (SHD245 CPRSR) C4913 SOLENOID VALVE (SHD245 CPRSR) C4914 PRESSURE RELIEF VALVE (SHD245 CPRSR) C0864 HOBBS AIR PRESSURE SWITCH (SHD245 CPRSR) Stellar 23000 Articulating Crane Owner’s Manual | Page 52 ®... -
Page 57: Replacement Parts - Continued
DESCRIPTION 51263 FLOOD LIGHTS (CRANE & BODY) 5033 STOBE LIGHT (CRANE & BODY) 14022 COMPARTMENT LIGHT To Order Replacement Parts Visit: www.stellarindustries.com Or Call: Customer Service Tech Support 800-321-3741 www.stellarindustries.com Stellar 23000 Articulating Crane Owner’s Manual | Page 53 ®... - Page 60 Subject to Change without Notification. © 2022 Stellar Industries, Inc.
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