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stellar labs 9000 Owner's Manual

Large otr service cranes
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Model 9000
Notice: A copy of this manual must remain with the equipment at all times.
For a printable download copy, please visit: www.stellarindustries.com
Subject to Change without Notification.
© 2016 Stellar Industries, Inc.
Safety • Operation • Maintenance • Troubleshooting
Model 23000
Stellar Industries, Inc.
190 State Street
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
www.stellarindustries.com
Large OTR
Service Cranes
Owner's Manual
Model 13500
Model 28000
PO Box 169
Model 17000
Last Revision: 09/02/16

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Summary of Contents for stellar labs 9000

  • Page 1 Large OTR Service Cranes Owner’s Manual Safety • Operation • Maintenance • Troubleshooting Model 9000 Model 13500 Model 17000 Model 23000 Model 28000 Notice: A copy of this manual must remain with the equipment at all times. For a printable download copy, please visit: www.stellarindustries.com Stellar Industries, Inc.
  • Page 2 Large OTR Crane Manual Revisions Date of Revsion Section Revised Description of Revision For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at 800-321-3741 Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST Or email at the following addresses: Technical Questions, and Information service@stellarindustries.com Order Parts...

  • Page 3: Table Of Contents

    Table of Contents Introduction ..................iv Chapter 1 - Operation ................1 General Operation ................1 Pre-Operation Inspection ..............1 Job Site Setup ..................2 Step 1: Disengage drive axle and set the parking brake....2 Step 2: Engage the hydraulic power source........2 Step 3: Turn on electrical power.

  • Page 4: Introduction

    Introduction Stellar Cranes are designed to provide safe and dependable service for a variety ® of operations. With proper use and maintenance, these cranes will operate at peak performance for many years. To promote this longevity, carefully study the information contained in this manual before putting the equipment into service.

  • Page 5: Chapter 1 - Operation

    Chapter 1 - Operation Safety should be the n umber one thought on every operator’s mind. Three factors should exist for safe operation: a qualified operator, well-maintained equipment, and the proper use of this equipment. This chapter contains information regarding the safety and operation of Stellar® Large OTR Service Cranes and should be read and understood completely by everyone working with or near the crane before putting the unit into operation.

  • Page 6: Job Site Setup

    Job Site Setup Thoroughly plan the lift by understanding the work site area and your loads before positioning the vehicle. For a complete and detailed description of job site setup, please refer to the AEM Safety Manual (Form C-70-2). Consider the following: •...

  • Page 7: Step 3: Turn On Electrical Power

    Extend the stabilizers using the control levers or switches marked ‘stabilizer’ or ‘outrigger’. These may be located at the crane operation center outside the cab of the vehicle. 1a. Models: 9000/13500 The Stabilizer/Crane switch needs to be toggled to ‘Stabilizer’ to operate the stabilizers.

  • Page 8: Step 5: Operate The Crane

    1. Make certain that the red e-stop button is in the up position (disengaged). On some models (17000/23000/28000), toggle the Remote/Manual switch to “Remote”. On other models (9000/13500), toggle the Crane/Stabilizer switch to “Crane” and the Crane Manual/Crane Remote switch to “Crane Remote”.
  • Page 9 • Make certain that the stabilizers are positioned on flat, stable ground. If the terrain is soft or loose, stabilizer pads may be required. In icy conditions, bolts can be added to the holes in the stabilizer pads for additional traction. •...

  • Page 10: Step 6: Stow The Crane

    Step 7: Stow the stabilizers. Models: 9000/13500 Toggle the Stabilizer/Crane switch needs to ‘Stabilizer’ and stow the stabilizers. Models: 17000/23000/28000 Toggle the Remote/Manual switch to ‘Manual’ and stow the stabilizers.

  • Page 11: Radio Remote Control Functions

    Radio Remote Control Functions The crane is operated by a radio control system which operates an electronic valve bank. The controller (as shown above) operates the following functions: Main Boom Up and Down Outer Boom Up and Down Extension Boom In and Out Rotation Clockwise and Counter-Clockwise TireMan Clockwise and Counter-Clockwise TireMan Pad Clockwise and Counter-Clockwise...

  • Page 12: Safety Decals Of Note

    Safety Decals of Note Safety decals serve to inform the viewer of the hazard type, how to avoid the hazard, and the consequences of not avoiding the hazard. Decals are considered safety equipment. They must be maintained, as would other safety devices.
  • Page 13 Stabilizers DANGER Electrocution Hazard Electrocution Hazard Death or serious injury will result from Death or serious injury will result from inadequate clearance if crane, load, or vehicle touching tethered remote if crane, load, or becomes electrically charged. vehicle becomes electrically charged. •...
  • Page 14 This page intentionally left blank. Page 10 | Stellar Large OTR Service Crane Owner’s Manual ®...

  • Page 15: Chapter 2 - Maintenance

    Chapter 2 - Maintenance Maintenance is an important part of extending the life of any Stellar Crane. Performing ® key maintenance items on a scheduled program will prevent unnecessary downtime. General Maintenance Guidelines Before performing any maintenance to the crane, •...

  • Page 16: Hydraulic Oil/Filter Maintenance

    Hydraulic Oil/Filter Maintenance Stellar Industries recommends the first filter change to occur after the first 250 hours of service. The second, and every subsequent change, should occur after every 1,000 hours of service. By following these guidelines, the hydraulic oil should last up to 6,500 hours. Note: These recommendations are based on normal working parameters.

  • Page 17: Gear-Bearing Bolt Maintenance

    Gear-Bearing Bolt Maintenance Once a bolt has been torqued to 75% of its proof load and then removed, the torque coefficient may no longer be the same as when the bolt was new thus giving indeterminate clamp loads after torquing. WARNING Anytime a torqued gear-bearing bolt is removed, it must be replaced with a new bolt of the identical grade and size.

  • Page 18: Rotation Gear Bearing Thread Tightening Procedure

    Rotation Gear Bearing Thread Tightening Procedure GRADE 5 GRADE 8 GRADE 9 Size Bolt DIA Plain Plated Plain Plated Plated (DIA-TPI) (Inches) (Ft-Lb) (Ft-Lb) (Ft-Lb) (Ft-Lb) (Ft-Lb) 5/16-18 0.3125 3/8-16 0.3750 7/16-14 0.4375 1/2-13 0.5000 9/16-12 0.5625 5/8-11 0.6250 3/4-10 0.7500 7/8-9 0.8750...

  • Page 19: Face Seal/O-Ring Size Chart

    Face Seal/O-Ring Size Chart Hose Fitting Face Seal (A) O-ring Boss (B) Size Size Stellar Stellar ® ® 1/4” C2027 D1245 3/8” C2028 D1246 1/2” C2029 D1247 5/8” 32223 D1248 3/4” D1244 D1249 1” D1250 Stellar Large OTR Service Crane Owner’s Manual | Page 15 ®...

  • Page 20: Lubrication Recommendations

    Lubrication Recommendations Crane Lubrication Component Location Recommendation Reservoir Below –5˚F High VI, low pour, ISO 22, AW hydraulic oil Hydraulic System -5˚F to 90˚F High VI, low pour, ISO 32, AW hydraulic oil Above 90˚F ISO 46, AW hydraulic oil Open Gear Teeth Crane Rotation Gear Moly Grease 936SF Heavy (Stellar PN 4460)

  • Page 21: Checking Gear Lube In Gear Box

    Checking Gear Lube in Gear Box NOTE: The following instructions only apply to the 23000 and 28000 models. 1. Disengage the PTO, apply the parking brake, and turn off the ignition to the truck 2. Locate the gearbox underneath the crane base. This is done by looking up between the frame rails and through the hole in the body sub frame.

  • Page 22: Chapter 3 - Troubleshooting

    Chapter 3 - Troubleshooting This chapter will list a number of potential problems that may occur while operating the crane. Most problems are easily solved using the solutions portion of this chapter. If problems persist, please contact Customer Service at Stellar Industries 1-800-321-3741. Serial Tag Location ®...
  • Page 23 Problem Possible Cause Possible Solution Crane will not PTO is not engaged. Engage PTO. If PTO won't engage, refer to PTO operate. manufacturer's manual for details. Crane is not receiving proper Check hydraulic reservoir fluid level. hydraulic flow Ensure PTO is engaged. Ensure Panic Bar E-Stop is not engaged.
  • Page 24 Crane will not Radio control system is not Ensure manual/remote switch in the 'Remote' operate. functioning. position. Ensure transmitter is properly started. Refer to the radio system manufacturer's manual for details. Verify receiver is getting proper electrical power. Ensure transmitter battery is charged. If error code is displayed, refer to the radio system manufacturer's manual for details.
  • Page 25 Crane operates Crane does not have proper Check fuse and holder. slowly. electrical power. Verify good ground. Verify good power supply. Verify proper voltage. Verify electrical wiring/connection integrity. Ensure manual/remote switch is working properly. Verify engine speed control has been activated.
  • Page 26 Single crane function Valve section shuttle ball is Locate a different valve section further down will not operate (will not releasing. stream from the valve section that is not not pressurize). functioning. Note: Use a function other than any rotation sections such as crane rotation, tireman rotation, or pad rotation.
  • Page 27 Remote/Manual switch is in Toggle switch to the Manual position. operate. the Remote position. Remote/Manual switch is Inspect and repair/replace as needed. malfunctioning. Panic bar/E-Stop is engaged Release Panic bar/E-Stop. (Models 9000/13500). Stellar Large OTR Service Crane Owner’s Manual | Page 23 ®...

  • Page 28: Manual Operation

    Manual Operation If the remote control malfunctions, follow these steps to operate the crane manually: 1. Switch to manual operation. Toggle the Remote/Manual switch to the ‘Manual’ position. 2. Operate Levers. Using the levers on the crane control center at the crane base, return the crane to the stowed position.
  • Page 29 Stellar Large OTR Service Crane Owner’s Manual | Page 25 ®...

This manual is also suitable for:

13500170002300028000

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