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TireMan Package
6116
Owner's Manual
Installation • Assembly Drawings • Parts
Notice: A copy of this manual must remain with the equipment at all times.
For a printable download copy, please visit: www.stellarindustries.com
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
Subject to Change without Notification.
Rev 1
www.stellarindustries.com
© 2021 Stellar Industries, Inc.
PN 98581
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Summary of Contents for stellar labs TireMan Package 6116
- Page 1 TireMan Package 6116 Owner’s Manual Installation • Assembly Drawings • Parts Notice: A copy of this manual must remain with the equipment at all times. For a printable download copy, please visit: www.stellarindustries.com Stellar Industries, Inc. 190 State Street PO Box 169 Garner, IA 50438 800-321-3741 Fax: 641-923-2811...
- Page 2 Model TM6116 Manual Revisions Date of Revision Section Revised Description of Revision Serial Tag Location ® D ATE ® D AT E PATENT INFORMATION PATENT INFORMATION http://www.stellarindustries.com/ip M O D EL N O . S E R I A L N O . MADE IN THE U.S.A.
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Page 3: Table Of Contents
Table of Contents Introduction ..........................iv Chapter 1 - Specifications ......................1 Model TM6116 Capacity ......................1 Model TM6116 Specifications ....................2 TM6116 Dimensional Layout ....................3 Chapter 2 - Installation ........................ 5 General Installation ........................5 Installer Notice ........................5 Torque Data Chart ......................... -
Page 4: Introduction
Introduction A copy of this manual is provided with every tire manipulator (TM) and can be found in the hard plastic manual case that is installed on the chassis. A copy of this manual shall remain with the TM at all times. Throughout the manual, three signal words will be used to bring attention to important items: NOTICE... -
Page 5: Chapter 1 - Specifications
Chapter 1 - Specifications Stellar TMP6116 Owner’s Manual | Page 1 ®... -
Page 6: Model Tm6116 Specifications
Page 2 | Stellar TMP6116 Owner’s Manual ®... -
Page 7: Tm6116 Dimensional Layout
TM6116 Dimensional Layout 41" 49" 53.5" - Fixed Pads 52" - Rotating Pads 116" - Fixed Pads 114.5” - Rotating Pads Stellar TMP6116 Owner’s Manual | Page 3 ®... - Page 8 This page intentionally left blank. Page 4 | Stellar TMP6116 Owner’s Manual ®...
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Page 9: Chapter 2 - Installation
Chapter 2 - Installation General Installation This chapter is designed to serve as a general guide for the installation of a Stellar TM6116 on a Stellar Service Body. Each installation is considered unique so certain portions of this chapter may or may not apply to your direct application. If a question should arise during the installation process, please contact Stellar Customer Service at (800) 321 3741. -
Page 10: Torque Data Chart
Torque Data Chart When using the torque data in the chart, the following rules should be GRADE 5 GRADE 8 GRADE 9 observed: • Bolt manufacturer’s particular specifications should be consulted Size Bolt DIA Plain Plated Plain Plated Plated when provided. (DIA-TPI) (Inches) (Ft-Lb) (Ft-Lb) (Ft-Lb) (Ft-Lb) (Ft-Lb) 5/16-18... -
Page 11: Installation Overview
Installation Overview 1. Relocate any obstructions on the frame that will be in the way of mounting the tire manipulator (TM). 2. Measure the inside of the frame rails and cut the frame support to this length. Ensure that the frame supports have a tight fit between the frame rails. -
Page 12: Hydraulic Installation
Hydraulic Installation Never modify or alter any of the equipment, whether mechanical, electrical, or hydraulic, without Stellar Industries’ approval. WARNING Do not touch or grab any hoses that could be under pressure. Release system pressure before attempting to make adjustments or repairs. Do not attempt service or repair when PTO is engaged. -
Page 13: Hydraulic Pressure Settings
Hydraulic Pressure Settings Main Relief 4600 psi Pressure (psi) Function Flow (gpm) Extend Retract Inner 10.6 4400 2200 Outer 10.6 4400 2200 Extension 10.6 4400 4400 Rotation 10.6 2200 2200 TM Rot 2200 2200 TM Pad Rot 3000 3000 TM Clamp 3000 3000 Face Seal/O-Ring Size Chart... -
Page 14: Main Hydraulic Kit - Pn 97591
Main Hydraulic Kit - PN 97591 PN 97591 42,38 21,22 21,22 21,22 21,22 21,22 21,22 21,22 26,24, Page 10 | Stellar TMP6116 Owner’s Manual ®... - Page 15 Main Hydraulic Kit - PN 97591 (cont.) PN 97591 Stellar TMP6116 Owner’s Manual | Page 11 ®...
- Page 16 Page 12 | Stellar TMP6116 Owner’s Manual ®...
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Page 17: Tireman Hydraulic Kit - Pn 73108
Stellar TMP6116 Owner’s Manual | Page 13 ®... - Page 18 Page 14 | Stellar TMP6116 Owner’s Manual ®...
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Page 19: Control Kit - Pn 92663
Stellar TMP6116 Owner’s Manual | Page 15 ®... -
Page 20: Grease Kit - Pn 97668
Grease Kit - PN 97668 PN 97668 Page 16 | Stellar TMP6116 Owner’s Manual ®... -
Page 21: Main Decal Placement - Pn 98661
Main Decal Placement - PN 98661 WARNING Crush Hazard Keep clear of stabilizer legs during operation. Failure to keep clear of moving stabilizer legs can result in death or serious injury. C4795 - Rev B INNER CYL INNER CYL INNER/MAST OUTER CYL BASE BASE... -
Page 22: Tireman Decal Placement - Pn 73107
TireMan Decal Placement - PN 73107 CAPACITY CHART 17' 6" (5.33m) 6000 lb (2721kg) ROTATION STELLAR TM6116 72077 Inspect Rotation Bearing Monthly 1.) Lubricate bearing and pinion teeth with Molub-Alloy 936SF. 2.) Lubricate inner race and pin with EP2 (extreme pressure grease). 3.) Check gearbox oil level monthly (Traxon 80W-90). -
Page 23: Chapter 3 - Assembly Drawings
Chapter 3 - Assembly Drawings Base Assembly - PN 72144 20 8 NOTES: FILTER ELEMENT 47860 BACK UP ALARM & E-STOP SHOWN FOR REFERENCE PN 72144 ITEM PART No. DESCRIPTION QTY. ITEM PART No. DESCRIPTION QTY. 72145 BASE 13500 0480 CAP SCR 0.25-20X1.00 HHGR5 61642 VB 2 SECT HYDROCONTROL M45 PB REMOVE... -
Page 24: Stabilizer Assembly - Pn 75925
Stabilizer Assembly - PN 75925 BASE WELDMENT SHOWN AS REFERENCE NOTES: C-BALANCE VALVE C1090 CYLINDER SEAL KIT 76859 CYLINDER BUSHINGS 0635 CYL BUSHINGS INCLUDED IN 75636 PN 75925 66281 OUTRIGGER LEG WLDMT 9000/TM20165 75636 CYLINDER 5.00X24.50 13500 66282 OUTRIGGER PAD 9000/TM20165 &... -
Page 25: Gear Bearing - Pn 72187
Gear Bearing - PN 72187 USE EP2 LITHIUM COMPLEX GREASE, STELLAR PN 78090 ON WORM BEARINGS AND BEARING RACE GREASE MAIN BEARING RACE THROUGH REMOTELY MOUNTED GREASE ZERK USE MOLY GREASE 936SF HEAVY, STELLAR PN 4460 ON WORM AND BEARING GEAR TEETH PN 72187 ITEM PART No. -
Page 26: Valve Bank - Pn 76181
Valve Bank - PN 76181 DUMP VALVE 50234 ACTUATOR COIL 50231 DUMP VALVE COIL 55126 ACTUATOR ASSEMLY-50233: INCLUDES MANIFOLD AND TWO ACTUATOR COILS SEAL KIT - 103392: BASE HANDLE 48696 MANUAL OPERATOR PVG32 NOTE - NOT SHOWN: HANDLE/LEVER 47866 SEAL KIT - 93088: PVHC ACTUATOR PVG32 PN 76181 Page 22 | Stellar... -
Page 27: Stabilizer Valve Bank - Pn 61642
Stabilizer Valve Bank - PN 61642 RELIEF 61931 LEVER BOX ASSEMBLY 70790 HANDLE/LEVER 70789 Stellar TMP6116 Owner’s Manual | Page 23 ®... -
Page 28: Valve Assembly - Pn 66286
Valve Assembly - PN 66286 PN 66286 ITEM PART DESCRIPTION QTY. 69029 VALVE SOLND EMDV-12-N-3D-0-0 63515 COIL VALVE BUCHER 12VDC DEUTSCH 69030 VALVE RELIEF RVPS-10-N-S-0-50 Page 24 | Stellar TMP6116 Owner’s Manual ®... -
Page 29: Mast Assembly - Pn 96545
Mast Assembly - PN 96545 C4739 PN 96545 8377 PIN CAP 0.56X3.50X0.19 YZ D0790 WASHER 0.50 SAE FLAT YELLOW GR8 10172 CAP SCR 0.50-13X1.00 HHGR8 C6219 WASHER 0.75 SAE FLAT YELLOW GR8 5739 BUSHING BPC40DXR48 2.50X3.00 & 73497 CYLINDER ASM 6.00X28.63 (4400 PSI) C6218 CAP SCR 0.75-10X4.00 HHGR8 &... -
Page 30: Main Cylinder Assembly - Pn 73497
Main Cylinder Assembly - PN 73497 CYLINDER SERIAL NUMBER LOCATION NOTES: C-BALANCE VALVE C6184 CYLINDER SEAL KIT 65935 BUSHING PART NUMBER 0635 BUSHINGS INCLUDED IN 72398 PN 73497 72398 CYLINDER 6.00X28.63 (4400 PSI) 0279 FTG 6-6 MFS-MORB STRAIGHT 15822 MANIFOLD DOUBLE T11A 5000 PSI Page 26 | Stellar TMP6116 Owner’s Manual ®... -
Page 31: Main Boom Assembly - Pn 96550
Main Boom Assembly - PN 96550 11 4 PN 96550 FRONT 0635 BUSHING BPC40DXR32 2.50X2.00 4380 BUSHING BPC32DXR24 2.00X1.50 10172 CAP SCR 0.50-13X1.00 HHGR8 D0790 WASHER 0.50 SAE FLAT YELLOW GR8 & & 73498 CYLINDER ASM 5.00X30.00 (4400 PSI) 0437 CAP SCR 0.25-20X1.25 HHGR5 96566 CLAMP 0.50 PORT TUBE TWIN - STAUFF LNGF... -
Page 32: Outer Cylinder Assembly - Pn 73498
Outer Cylinder Assembly - PN 73498 CYLINDER SERIAL NUMBER LOCATION NOTES: C-BALANCE VALVE C6184 CYLINDER SEAL KIT 76857 BUSHING PART NUMBER 4381 BUSHINGS INCLUDED IN 72401 PN 73498 72401 CYLINDER 5.00X30.00 (4400 PSI) 0279 FTG 6-6 MFS-MORB STRAIGHT 15822 MANIFOLD DOUBLE T11A 5000 PSI 19369 HOSE CLAMP 4.13-7.00 5416K38 18701... -
Page 33: Extension Boom Assembly - Pn 72199
Extension Boom Assembly - PN 72199 PN 72199 41058 WEAR PAD 1.00X4.00X6.00 17320 BUSHING BPC40DXR40 2.50X2.50 41059 WEAR PAD 3.00X4.00X1.75 NYLATRON 41064PC PLATE WEAR PAD COVER 23000 D0790 WASHER 0.50 SAE FLAT YELLOW GR8 10172 CAP SCR 0.50-13X1.00 HHGR8 4543 CAP SCR 0.75-10X2.00 HHGR8 10548 CAP SCR 0.50-13X1.50 HHGR8... -
Page 34: Extension Cylinder Assembly - Pn 73499
Extension Cylinder Assembly - PN 73499 CYLINDER SERIAL NUMBER LOCATION NOTES: C-BALANCE VALVE C1090 CYLINDER SEAL KIT 76858 BUSHING PART NUMBER 4380 (ROD END) BUSHING PART NUMBER 4381 (CAP END) BUSHINGS INCLUDED IN 72402 PN 73499 53516 MANIFOLD CBAL DOUBLE T2A SUN CBDD-LJN-XAJ Page 30 | Stellar TMP6116 Owner’s Manual ®... -
Page 35: Tireman Assembly - Pn 72047
Stellar TMP6116 Owner’s Manual | Page 31 ®... -
Page 36: Tireman Assembly (Cont.) - Pn 72047
Page 32 | Stellar TMP6116 Owner’s Manual ®... -
Page 37: Tireman W/Rotation Pads Assembly - Pn 73106
Stellar TMP6116 Owner’s Manual | Page 33 ®... -
Page 38: Tireman W/Rotation Pads Assembly (Cont.) - Pn 73106
Page 34 | Stellar TMP6116 Owner’s Manual ®... -
Page 39: Optional Pad Extensions - Pn 35434
Optional Pad Extensions - PN 35434 PN 35434 ITEM PART DESCRIPTION QTY. 34942 PAD EXTENSION TM4110 20" 54922 PIN HITCH 0.63X6.50 W/LYNCH PIN Stellar TMP6116 Owner’s Manual | Page 35 ®... -
Page 40: Optional Pad Extensions - Pn 58288
Optional Pad Extensions - PN 58288 PN 58288 57921 PAD EXTENSION TM4110 TEAR DROP 54922 PIN HITCH 0.63X6.50 W/LYNCH PIN Page 36 | Stellar TMP6116 Owner’s Manual ®... -
Page 41: Optional Pad Extensions - Pn 81015
Optional Pad Extensions - PN 81015 PN 81015 71894 HAIR PIN CLIP 0.19 x 3.75 81010 PAD EXT TM4110 ROT PAD SQUARE PIN 81016 PIN SQUARE PAD EXT TM4110 Stellar TMP6116 Owner’s Manual | Page 37 ®... -
Page 42: Reservoir Assembly - Pn 85788
Reservoir Assembly - PN 85788 PRESSURE GAUGE ORIENT VALVE 16145 LEVERS AS SHOWN FILTER ELEMENT 86010 REPLACEMENT FAN PN 92549 PN 85788 ITEM PART No. DESCRIPTION QTY. ITEM PART No. DESCRIPTION QTY. 85789 RSRVR 40GAL ORING V2 13500 0335 CAP SCR 0.38-16X1.25 HHGR5 81018 CAP FILL NO RELIEF ZINGA THREADED 0492... -
Page 43: Optional 15 Ton Hook Kit - Pn 54768
Optional 15 Ton Hook Kit - PN 54768 PN 54768 54766ZP PIN TEAR DROP 1.75X4.44 41499 HOOK 15 TON SWIVEL CROSBY 1028654 D0790 WASHER 0.50 SAE FLAT YELLOW GR8 10172 CAP SCR 0.50-13X1.00 HHGR8 Stellar TMP6116 Owner’s Manual | Page 39 ®... -
Page 44: Radio Transmitter - Pn 89149/93084
Radio Transmitter - PN 89149/93084 PN 89149/93084 ITEM PART DESCRIPTION 95026 2-WAY MOMENTARY TOGGLE SWITCH 95027 TOGGLE SWITCH RUBBER BOOT 95025 SWITCH PADDLE SCANRECO (LABEL KIT INCLUDED) 89474 3-WAY MOMENTARY TOGGLE SWITCH 95030 E-STOP SWITCH 95028 PUSH BUTTON START SWITCH 95029 PUSH BUTTON SWITCH BOOT * “OPTION”... -
Page 45: Chapter 4 - Replacement Parts
Replacement Parts Chapter 9 - Replacement Parts Chapter 4 - Replacement Parts COMPRESSOR COMPONENTS (SHD66 OPTIONAL) HYDRAULIC SYSTEM COMPONENTS PART# DESCRIPTION PART# DESCRIPTION 3853 PILOT VALVE 145/175 PSI 39780 OIL PRESSURE GAUGE C4913 SOLENOID VALVE (SHD66 COMPRESSOR) 50234 DUMP VALVE C4914 PRESSURE RELIEF VALVE (SHD66 COMPRESSOR) 50235... - Page 48 Subject to Change without Notification. © 2021 Stellar Industries, Inc.
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