Emerson ROSEMOUNT HMC-C01 Reference Manual
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Emerson ROSEMOUNT HMC-C01 Reference Manual

Emerson ROSEMOUNT HMC-C01 Reference Manual

Compression sample head
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Reference Manual
00809-200-4245, Rev AA
April 2022
HMC - C01 Compression Sample Head

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Summary of Contents for Emerson ROSEMOUNT HMC-C01

  • Page 1 Reference Manual 00809-200-4245, Rev AA April 2022 HMC - C01 Compression Sample Head...
  • Page 2 Preface Published by Emerson. All possible care has been taken in the preparation of this publication, but Emerson and its agents and distributors accept no liability for any inaccuracies that may be found. Emerson reserves the right to make changes without notice both to this publication and the products which it describes.
  • Page 3 All users must read this page before proceeding! Emerson designs, manufactures, and tests its products to meet national and international standards. To ensure the product, continues to operate as designed and within normal specifications, it MUST be installed, used, and maintained correctly.
  • Page 4 • Follow the safety instructions and procedures in the product manual • Operators must: Be trained • Read and understand all relevant sections of the product manual before commencing work • Know the safety mechanisms and regulations • Rosemount HMC-C01...
  • Page 5 Regulations and Standards Regulation/standards Description IEC 61010-1:2010 +AMD1:2016 CSV Safety requirements for electrical equipment for measurement, control, and laboratory use - Part 1: General requirements. Std.No. 61010-1 (3rd edition) Electrical equipment for measurement, control and laboratory use - EMC IEC 61326-1: 2020 requirements - Part 1: General requirements.
  • Page 6 WARNING HEAVY ITEM Serious injury or death could occur. The leak detection system weighs 1250 kg (2756 lb) and should only be lifted or moved by a minimum of two people using suitably rated lifting/moving equipment . Rosemount HMC-C01...
  • Page 7 To prevent crushing of hands, feet, or other body parts always wear suitable protective gloves and footwear when handling. The selected installation site must be suitable to support the weight of the leak detection system, cabling and gas sample lines when installed WARNING HIGH PRESSURE AIR Serious injury or death could occur.
  • Page 8 Do not operate the leak detection system unless it is physically secured in position and all electrical and sample gas connections are in place. CAUTION AIR SUPPLY Minor or moderate injury will or could occur Air provided must be connected from a pressure regulated clean, filtered and moisture free supply source. Rosemount HMC-C01...
  • Page 9 Safety and system labels and annotation Labels are applied to the system in the positions shown below. Location Label Type Label Fitted...
  • Page 10 Rosemount HMC-C01...

  • Page 11: Table Of Contents

    Reference Manual Contents 00809-200-4245 April 2022 Contents Chapter 1 System overview ......................13 Chapter 2 Equipment and Accessories ..................15 Base Conveyor ......................15 Enclosure Internals ....................... 16 Enclosure Purge ......................16 Reject Station ........................ 16 Electrical Panel ......................17 System Controls ......................
  • Page 12 Flat Top & Friction Top Chain ..................35 6.1.5 Bearing Lubrication ....................... 36 6.1.6 Acceptable lubricants include: ..................36 6.1.7 Motor Maintenance ....................... 36 6.1.8 Reducer Maintenance....................37 6.1.9 Manufacturers Recommended Lubricants ..............37 Chapter 7 Troubleshooting ......................39 Rosemount HMC-C01...

  • Page 13: Chapter 1 System Overview

    Reference Manual System Overview 00809-200-4245 April 2022 System overview The HMC-C01 compression sample head is a system which uses 2 conveyors to compress MAP filled packages in order to squeeze the MAP gas out of any defect in the package. The MAP gas is then sampled through sampling points placed at the sides, top, and/or bottom of the package depending on the specific application.
  • Page 14 System Overview Reference Manual 00809-200-4245 April 2022 Reject Station Electrical Panel Control Station Compressed Air Preparation Rosemount HMC-C01...

  • Page 15: Equipment And Accessories

    Reference Manual Equipment and Accessories 00809-200-4245 April 2022 Equipment and Accessories Base Conveyor Flat top conveyor surface Guide rails – adjustable for different package sizes Package purge point – compressed air knife directed at the surface of the packages. Reference Manual...

  • Page 16: Enclosure Internals

    Normal – in this mode any packs identified as a reject will be automatically rejected at this point with a blast of compressed air. Clean – in this cleaning mode the system rejects all packs detected. (As nominally no packs should be present during cleaning procedures) Rosemount HMC-C01...

  • Page 17: Electrical Panel

    Reference Manual Equipment and Accessories 00809-200-4245 April 2022 Disabled – The reject station can be disabled by not providing reject signal from the CT4215 base system. Electrical Panel The system electrical panel is shown below The panel contains the following key components: Safety control circuit, network hub, isolation switch, PLC, 3 phase to single phase transformer, Power supplies, and conveyor drives.

  • Page 18: System Controls

    Stop Reset Emergency Stop These controls will be covered in more detail in the statup/shutdown section Compressed Air Preparation The components inside the compressed air preparation box are Regulator Solenoid – This solenoid connects to the reject signal Rosemount HMC-C01...

  • Page 19: Chapter 3 Installation

    Reference Manual Installation 00809-200-4245 April 2022 Installation Unloading/Unpacking WARNING HEAVY ITEM Serious injury or death could occur. The leak detection system weighs 1250 kg (2756 lb) and should only be lifted or moved by a minimum of two people using suitably rated lifting/moving equipment. To prevent crushing of hands, feet, or other body parts always wear suitable protective gloves and footwear when handling.

  • Page 20: Unpacking

    Supports should be securely added as soon as each section is put into place. Use as many installers as required for safety. Check machine leveling and adjust it frequently during the installation. Belt tracking later depends heavily on the levelness of the conveyor. Rosemount HMC-C01...

  • Page 21: Electrical Installation

    Reference Manual Installation 00809-200-4245 April 2022 Support anchors and customer-supplied supports must be adequate for all foreseeable loads, including any offset drive weight Hardware tends to loosen during shipment, and should be tightened correctly. Tighten all bearings and sprocket set screw; they are especially important for dependable operation of your unit.

  • Page 22: Flat Top & Friction Top Installation

     guide clearance. Check the corner tracks and discs for proper thickness. Make sure there is adequate clearance for chain TABs. Ensure straight and curved sections are lined up properly with smooth transitions. Adjust all items as required. Rosemount HMC-C01...

  • Page 23: Insert Section Of Chain

    Reference Manual Installation 00809-200-4245 April 2022 3.3.6 Insert section of chain Run a short section of chain by hand through each conveyor and over each  sprocket. Make sure there are not tight spots or obstructions such as sharp edges, uneven wear strips, protruding bolts or screws or misaligned sprockets. Adjust all items as required.

  • Page 24: Installation- The Catenary Sag

    Always smooth end of pin first. Position the links together then drive pin into the  hinge using a drift punch and hammer until connecting pin is recessed into the link like adjacent pins. Rosemount HMC-C01...

  • Page 25: Connect The Chain/ For Two Piece Chains

    Reference Manual Installation 00809-200-4245 April 2022 3.4.6 Connect the chain/ For Two Piece Chains. • Connect each 10 ft. section using the included connecting link. Position the male portion of the connecting link through the corresponding end roller links of the two sections which are being connected.
  • Page 26 Installation Reference Manual April 2022- 00809-200-4245 Rosemount HMC-C01...

  • Page 27: Start Up Procedure

    Reference Manual Start Up Procedure 00809-200-4245 April 2022 Start Up Procedure WARNING HIGH PRESSURE AIR Serious injury or death could occur. The compressed air supply operate at pressures that can cause injury. CAUTION AIR SUPPLY Minor or moderate injury will or could occur Air provided must be connected from a pressure regulated clean, filtered and moisture free supply source.

  • Page 28: Startup

    Press the BLUE flashing light until solid blue; the green light will flash Press and Hold the Green Button until no longer flashing (approximately 3-5 seconds). An alarm will sound, the status indicator light will go green and the conveyor will start. Rosemount HMC-C01...

  • Page 29: Operation

    Reference Manual Start Up Procedure 00809-200-4245 April 2022 4.1.3 Operation The conveyor starts after the Green Button is no longer flashing. When the system is in Auto mode – it is using the leak detector system in reject mode When the system is in Clean Mode – it will reject all product and slows down the conveyor 4.1.4 Shutdown Remove all product from conveyor Push the RED stop button...
  • Page 30 Start Up Procedure Reference Manual April 2022- 00809-200-4245 Rosemount HMC-C01...

  • Page 31: Chapter 5 Maintenance

    In general, provided the following section is followed the leak detector is a reliable system requiring limited maintenance or intervention by the customer. Note There is no need for a customers to access components not covered in this document. For further assistance contact cascade.support@emerson.com. Reference Manual...
  • Page 32 Scheduled Maintenance Reference Manual April 2022- 00809-200-4245 Rosemount HMC-C01...

  • Page 33: Chapter 6 Scheduled Maintenance

    Reference Manual Scheduled Maintenance 00809-200-4245 April 2022 Scheduled Maintenance WARNING MAINTENANCE Serious injury or death could occur. Only authorized maintenance personnel can carry out repair work on the leak detection system. On completion verify: • All tools and equipment are removed. •...

  • Page 34: General Maintenance

    No maintenance shall be performed when a conveyor is in operation • Routine inspections and preventive and corrective maintenance programs shall be • conducted to insure that all safety features and drives are retained and function properly. Rosemount HMC-C01...

  • Page 35: Chain And Sprockets

    Reference Manual Scheduled Maintenance 00809-200-4245 April 2022 6.1.3 Chain and Sprockets Check sprocket alignment periodically and correct misalignment immediately. Wear on the inside sidebars or on one side of a sprocket is a definite indication of misalignment. On indexing Gear Motor drives or Gear Motor drives equipped with brakes, special attention must be given to drive sprocket mountings to prevent them from becoming loose and shifting.

  • Page 36: Bearing Lubrication

    New motors are more efficient, but run at higher temperatures that you may be used to. Do not become alarmed unless the ambient temperatures at your drive section are >104 F. At these high temperatures, normal motors may overheat at full loads, and special high-temperature motors may be required. Rosemount HMC-C01...

  • Page 37: Reducer Maintenance

    Reference Manual Scheduled Maintenance 00809-200-4245 April 2022 6.1.8 Reducer Maintenance Most conveyors come equipped with standard Gear Reducer made by Dodge Gear. This is a trouble free reducer with normal applications and maintenance. To keep it that way, make sure you know how to check it over, then do it regularly as shown below. Try to keep the reducer sprocket installed as close to the reducer as possible to reduce any overhung loads.
  • Page 38 Scheduled Maintenance Reference Manual April 2022- 00809-200-4245 Rosemount HMC-C01...

  • Page 39: Chapter 7 Troubleshooting

    Reference Manual Troubleshooting 00809-200-4245 April 2022 Troubleshooting Trouble shooting for flat top & friction top Problem Possible Cause Possible Solution Sprockets don’t slide on shaft with Debris on shaft restricts Clean shaft. expanding chain. movement. Limit device improperly located. Determine max expansion & locate limit device accordingly.
  • Page 40 Rapid or unusual chain wear. Wear tracks. Don’t use plastic wear tracks on glass lines where breakage occurs. Don’t use a dead soft stainless steel. Rapid sprocket tooth wear. Abrasive debris. Most commonly a problem when using plastic sprockets. Rosemount HMC-C01...
  • Page 41 Reference Manual Troubleshooting 00809-200-4245 April 2022 Reference Manual...
  • Page 42 ©2022 Emerson. All rights reserved. Emerson Terms and Conditions of Sale are available upon request. The Emerson logo is a trademark and service mark of Emerson Electric Co. Rosemount is a mark of one of the Emerson family of companies. All other marks are the property...

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