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Related Manuals for Gage Bilt GB568
Summary of Contents for Gage Bilt GB568
- Page 1 ORIGINAL INSTRUCTIONS GB568/GB568(A) INSTALLATION TOOL GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E-MAIL US FOR A DISTRIBUTOR NEAR YOU. GAGE BILT 44766 Centre Court, Clinton Twp., MI. 48038 USA Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505 MADE in USA solutions@gagebilt.com / www.gagebilt.com...
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Page 2: Table Of Contents
Description of Functions ................................5 Warnings ..................................... 6 Principle of Operation ................................7 How to set-up the GB568 / GB568A ............................8 How to use the GB568 / GB568A .............................. 9 Maintenance ..................................... 10 Troubleshooting / Checking and Adjusting Stroke ......................11 Overhaul .................................... -
Page 3: Warranty
This warranty is void if Seller is not notified in writing of any rejections or defects within 1 year after the receipt of the material by the customer. THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED, INCLUDING MERCHANTABILITY. GB568 INSTALLATION TOOL Rev. 6/22... -
Page 4: Description And Technical Specifications
They have up to a .300” (7.6 mm) fastener setting stroke and a rated pull load of 5,940 lbs. (26.4 kN). The GB568 installation tool operates on hydraulic pressure developed by a Powerunit set at 6,000 psi. (414.0 bar) maximum PULL pressure. -
Page 5: Description Of Functions
DESCRIPTION OF FUNCTIONS Cylinder Cylinder Swivel Swivel Bleed Screw Bleed Screw Swivel Swivel Electric Actuator Air Actuator Hydraulic Hose Hydraulic Hose Air Line Electric Cord Hydraulic Coupler-Male Hydraulic Coupler-Male Connector-Male Quick Disconnect GB568 INSTALLATION TOOL Rev. 6/22... -
Page 6: Warnings
4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip can then be used to support the tool. GB568 INSTALLATION TOOL Rev. 6/22... -
Page 7: Principle Of Operation
HYDRAULIC DIAGRAM RETURN Cycle PULL Cycle Piston Travel Piston Travel PULL Pressure RETURN Pressure Pressurized Oil Pressurized Oil Unpressurized Oil Images may not reflect actual tool GB568 INSTALLATION TOOL Rev. 6/22... -
Page 8: How To Set-Up The Gb568 / Gb568A
Do not operate when recommended pressures are exceeded as it could cause severe personal injury and or damage the equipment. WARNING: Use only Gage Bilt hydraulic hoses and couplings, or equivalent, rated for 10,000 psi. (689.5 bar) working pressure. WARNING: Incorrect stroke will damage the nose assembly. -
Page 9: How To Use The Gb568 / Gb568A
Do not operate when recommended pressures are exceeded as it could cause severe personal injury and or damage the equipment. WARNING: Use only Gage Bilt hydraulic hoses and couplings, or equivalent, rated for 10,000 psi. (689.5 bar) working pressure. WARNING: Incorrect stroke will damage the nose assembly. -
Page 10: Maintenance
WARNING: Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or wear. Any repair must be done by qualified personnel trained on Gage Bilt procedures. WARNING: Excessive contact with hydraulic oil and lubricants must be avoided. -
Page 11: Troubleshooting / Checking And Adjusting Stroke
Fine adjustments should be done by 1/8 to 1/4 turns until desired diameter is achieved. To set stroke: (See WARNINGS above). Using a pair of dial calipers, measure “A” dimension. Holding in actuator, measure “B” dimension. Subtracting “A” dimension from “B” dimension equals stroke. GB568 INSTALLATION TOOL Rev. 6/22... -
Page 12: Overhaul
Perform overhaul in a clean, well lit area using care not to scratch or nick any smooth surface that comes in contact with an o'ring. Use of Lubriplate® #630-AA (Gage Bilt part no. 402723) or equivalent during reassembly to prevent tearing or distorting of o'rings. -
Page 13: Parts Lists
GB568 / GB568A PARTS LIST ELECTRIC ACTUATOR ACTUATOR ASSEMBLY- ASSEMBLY (206131) AIR (206120) 1. 206120 complete Actuator Assembly-Air includes: 206125, 704130, A-217, 208126 & 208127 2. 206127 Actuator Housing Assembly includes: 703642 3. 206131 complete Electric Actuator Assembly includes: 206127 (incl. 703642), 240122, 206136 & 585044 GB568 INSTALLATION TOOL Rev. -
Page 14: Accessories And Nose Assembly Selection Chart
GB568/GB568A ACCESSORIES Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) NOSE ASSEMBLY SELECTION CHART FASTENER DIAMETER STRAIGHT 5/32" KS05-568-11 NAS4445 3/16" KS06-568-11 NAS4450 1/4" KS08-568-12 GAGE BILT CERTIFIES THE GB568 WILL INSTALL THE ABOVE FASTENERS... - Page 15 This page intentionally left blank GB568 INSTALLATION TOOL Rev. 6/22...
- Page 16 GB568/GB568A ACCESSORIES Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) GB940 POWERUNIT (Sold Separately) The GB940 Hydraulic Powerunit is a light-weight, portable power source designed to operate on a wide range of hydraulic installation tools. The unit is electrically powered and delivers 689.48 bar)
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