Ferlux HIDROMATIC Manual

Automatic pellet boiler

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Vida
Calidez
de
hIDROMATIC
AUTOMA TIC PELLET BOILER

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Summary of Contents for Ferlux HIDROMATIC

  • Page 1 Vida Calidez hIDROMATIC AUTOMA TIC PELLET BOILER...
  • Page 3 The Hidromatic pellet boiler from Ferlux is a heating system, manufactured with the most advanced technology and a high level of quality, which will allow you to enjoy the extraordinary feeling of warmth in complete safety.
  • Page 4: Table Of Contents

    Indice CARE OF THE MANUAL AND HOW TO CONSULT IT....................6 GENERAL WARNINGS AND SAFETY..........................7 2.1. LEGAL WARRANTY.............................8 2.2. TECHNICAL ASSISTANCE..........................8 2.3. SPARE PARTS..............................8 TECHNICAL DATA................................8 FUEL................................12 4.1. WHAT IS PELLET?.............................12 4.2. PELLET CHARACTERISTIC..........................12 4.3. PELLET STORAGE............................13 INSTALLATION INSTRUCTIONS.............................13 5.1. UMPACKING............................14 5.2.
  • Page 5 6.1.4. INFORMATION..........................31 6.1.5. SCHEDULE..........................32 6.2. DISPLAY SCREEN 2............................35 BOILER OPERATION AND USE............................35 7.1. ADVICE AND WARNINGS..........................35 7.2. FUEL LOADING..............................36 7.3. STARTING UP..............................36 CLEANING AND MAINTENANCE..........................37 RESET SERVICE..............................37 PROBLEMS, MESSAGES AND ALARMS........................39 9.1. MESSAGE..........................39 9.2. ALARMS............................40...
  • Page 6: Care Of The Manual And How To Consult It

    1. CARE OF THE MANUAL AND HOW TO CONSULT IT Keep this manual and keep it in an accessible place near the equipment. In the event that the manual is lost or is in unfavorable conditions ask the installer for a copy or directly to the manufacturer, specifying the identification data of the product.
  • Page 7: General Warnings And Safety

    FERLUX neither guarantees nor assumes the responsibility that could arise from damages caused by misuse or bad installation.
  • Page 8: Legal Warranty

    • Exceptional events. 2.2 TECHNICAL ASSISTANCE FERLUX can provide solutions to any technical problem regarding the use and maintenance in the entire life cycle of the equipment. 2.3 SPARE PARTS Use only original spare parts. Do not wait for the components to be damaged before proceeding to their replacement.
  • Page 9 TECHNICAL CHARACTERISTICS ACCORDING TO EN 303-5:2012 HIDROMATIC 12 HIDROMATIC 18 Weight Dimensions (width x height x depth) 622 x 1503 x 837 622 x 1503 x 837 Fuel tank capacity Smoke outlet diameter 80 * 80 * Primary air in diameter...
  • Page 10 TECHNICAL CHARACTERISTICS ACCORDING TO EN 303-5:2012 HIDROMATIC HIDROMATIC HIDROMATIC Weight Dimensions (width x height x depth) 702 x 837 x 1603 702 x 837 x 1603 702 x 837 x 1603 Fuel tank capacity Smoke outlet diameter 100 * 100 *...
  • Page 11 MODEL HIDROMATIC 12-18 KW MODEL HIDROMATIC 24-30-35 KW...
  • Page 12: Fuel

    In the market there are several types of pellets which change according to the quality, characteristics of elaboration and types of wood used. FERLUX recommends burning wood pellets with DIN plus certificate (marked obtained according to Austrian standard Önorm M 7135) or ENplus (marked obtained according to UNE- EN ISO 17225-2:2004).
  • Page 13: Pellet Storage

    THE WARRANTY AND THE END OF THE MANUFACTURER’S RESPONSIBILITY FOR THE PRODUCT. 5. INSTALLATION INSTRUCTIONS The installation of the FERLUX Hidromatic pellet boiler must be carried out only by qualified personnel, following the manufacturer’s instructions and in accordance with all applicable rules and regulations in force. Otherwise, FERLUX is not responsible in case of any accident.
  • Page 14: Umpacking

    5.1 UNPACKING To unpack the product, follow the instructions here below. Packaging materials are non-toxic and non-harmful. Therefore, they do not require special disposal processes. It is the responsibility of the end user, in accordance with the relevant laws, to store, dispose of and eventually recycle the packaging. 5.2 LOCATION The boiler will be installed so that it is not necessary to move it from his position in cleaning operations, maintenance and revisions, repairs, etc.
  • Page 15 It is advisable to support it on a level, firm and fire-resistant base, or baseboard. For the correct combustion it is essential that the fuel is dry, so an adequate storage of it is recommended, which will have to be at a safe distance from the boiler (at least 1 meter) or in a different room. In no case should it be stored behind the boiler.
  • Page 16: Prevention Of Domestic Fires

    The manufacturer’s instructions for both the installation and use of the boiler must be complied with, in addition to all the corresponding safety regulations and regulations must also be complied with. Otherwise, FERLUX is not responsible in the event of any accident.
  • Page 17: Smoke Duct Or Chimney

    We will use a flue or chimney to be able to remove the gases that are produced in the boiler during combustion to the outside. The responsibility for the works carried out for the flue is from the installer, so FERLUX recommends that the installation be carried out by qualified personnel (who are in possession of the installer’s card), which will be asked to perform the checks relating to the smoke duct, air intake, etc.
  • Page 18: Calculation Of The Smoke Outlet Pipe

    5.5.2 CALCULATION OF THE SMOKE OUTLET DUCT For the layout of the chimney, we will consider the following indications: • AISI 316 stainless steel tubes, varnished aluminized steel tubes of minimum thickness of 1.5 mm, porcelain tubes of minimum thickness 0.5 mm. •...
  • Page 19: Installation In Traditional Type Chimneys

    5.5.3 INSTALLATION IN TRADITIONAL TYPE FIREPLACES (see) When you want to take advantage of an existing chimney it is necessary to make a control check on the tightness of it, in the event that it was not watertight it could be the case of a positive depression with respect to the atmospheric that could filter and invade inhabited environments.
  • Page 20: Ventilation And Air Inlet

    IT IS TOTALLY FORBIDDEN THE INSTALLATION OF A COAXIAL TUBE IN ANY FERLUX EQUIPMENTS SINCE COMPLIANCE WITH THE BEFORE MENTIONED IS BEYOND OUR CONTROL, FERLUX WILL NOT BE RESPONSIBLE FOR ANY INCIDENT CAUSED BY THE BREACH OF THE MENTIONED POINTS.
  • Page 21: Hydraulic Connection

    The installation and hydraulic connection must be done by qualified personnel who can issue the documentation of a correct installation according to the regulations in force in each country. FERLUX is not responsible for damages arising from erroneous connections or made by unqualified personnel.
  • Page 22 • The boiler is equipped with safety valve at 3 bar to act on occasional increases in pressure in the installation. The installer will be in charge of verifying that the maximum pressure existing at each point of the installation does not exceed the maximum working pressure of each component. The installation of the discharge pipe of the safety valve should be carried out in such a way that it does not impede its regular operation and does not cause harm to people.
  • Page 24: Electrical Connection

    5.6 ELECTRICAL CONNECTION For the installation of the boiler, the power outlet must be in accordance with the specific applicable legal regulations. The boiler is supplied with power cable that must be connected to the 230V socket. We must make sure that the general switch of the boiler is at 0 and then connect the cable to the power, first behind the boiler and then to the electrical outlet.
  • Page 25: Instructions For Use Of The Control Panel

    6. CONTROL PANEL INSTRUCTIONS FOR USE The display of the Hidromatic boiler allows you to move sliding between the different menu options which makes it easier and more intuitive to use. The main screen consists of two home pages that we will call “display screen 1” and “display screen 2”...
  • Page 26 Current temperature boiler probe Boiler Date and time condition 08:36 Thu 09 Sep 2021 º Error information Boiler probe º demand temperature MAIN SCREEN - Date and time - System operating status - Boiler body temperature read by the probe - Boiler body temperature demanded - Errors informations When we slide the top arrow of the screen, the configuration we have is shown, as indicated in the images below...
  • Page 27: On-Off Hydromatic Boiler

    6.1.1 ON - OFF THE HYDROMATIC BOILER With the P1 button the boiler is turned on and off as shown in the images below. The P1 button is left pressed until it appears on the screen as shown: 08:36 Thu 09 Sep 2021 08:36 Thu 09 Sep 2021 º...
  • Page 28: Settings

    To choose in which power we want we enter the combustion management menu, we select pellet power and then the 5 powers + automatic appear. From Ferlux it is always recommended that the working power is Auto, since it is the most efficient way of working the boiler.
  • Page 29: Manual Endless Load

    MANUAL ENDLESS LOADING Manual Auger Charging Manual Auger Charging Manual Auger Charging Manual Auger Charging 09:59 At the first ignition of the boiler, before proceeding to make the ignition, we must make a manual loading of the auger. As shown in the images above, a countdown appears that lasts up to 10 minutes to do the manual loading of the auger. Once the charge has been done, we stop the counter and proceed to the ignition.
  • Page 30: Customization

    6.1.3 CUSTOMIZATION In this section we access the customization of the control panel Customization Configuration System Menu Keyboard Display KEYBOARD SETTINGS Keyboard Settings Date and time Language From this menu you can set up the date and time of the boiler as shown in the sequence of images below. 11:35 Thu 07 Oct 2021 Date and time Keyboard Settings...
  • Page 31: System Menu

    This menu is reserved solely and exclusively for the SAT (Authorized Technical Service) of FERLUX, no user should have access to this menu, since it could damage the operating configuration of the device and thereby cause possible damage to both the device, the installation and even personal.
  • Page 32: Schedule

    6.1.5 PROGRAMMING The Hidromatic pellet boiler in all its powers can be programmed for automatic switching on and off in different time slots. It offers the possibility of programming it in daily mode, weekly mode, or weekend mode, the one that best suits to our needs.
  • Page 33 Below we show the weekly schedule, which we will choose if what we need is a time slot of on and off for all days of the week. That is, every day of the week will have the same operating hours of the boiler. WEEKLY PROGRAMMING: The boiler can be programmed only once for all days of the week.
  • Page 34 Below we show the weekend schedule, which we will choose if what we need is a time slot of on and off for the days of the week from Monday to Friday and a different one for the weekends. That is, every day of the week from Monday to Friday will have the same operating hours of the boiler and the weekend will have a different schedule.
  • Page 35: Display Screen 2

    6.2 DISPLAY SCREEN 2 Below is the home screen 2, which is accessed by swiping the main screen to the left. On this screen the boiler operation LEDs are shown on 08:36 Thu 09 Sep 2021 Pump Resistance Endless Valve Output V2 Output Aux2 Output Aux3...
  • Page 36: Fuel Loading

    7.3 COMMISSIONING IN ORDER TO VALIDATE THE START-UP, IT MUST BE CARRIED OUT BY AN OFFICIAL FERLUX TECHNICAL SERVICE. The following should also be considered before proceeding to the first ignition of the boiler: Proceed to the loading of fuel as indicated in the previous section.
  • Page 37: Cleaning And Maintenance

    Once all the previous checks have been carried out, we will proceed to the ignition of the boiler as explained in section 6.1.1 On - Off of the Hidromatic Boiler. At this time the plate performs a check of the boiler “Check” during which it will perform several verifications. If during this check the electronic board detects any anomaly it will not start and will give the corresponding error message.
  • Page 38 This message will appear every 150 hours and the tasks to be performed will be the cleaning of the brazier, the ash drawer and the reset in the control panel as shown above. 08:36 Thu 09 Sep 2021 º Service º...
  • Page 39: Problems, Messages And Alarms

    9. PROBLEMS, MESSAGES AND ALARMS Below are some tips to make sure that everything is correct before turning on the boiler, and start with the maximum guarantees: A malfunction of the boiler is usually accompanied by an alarm or even a message, although this is not always the case.
  • Page 40: Alarms

    9.2 MESSAGES MESSAGE MESSAGE DESCRIPTION SOLUTION • Remove power and turn it back No communication between the control panel and Link Error on. If the error continues, notify the electronic board. S.A.T. 9.3 ALARMS If the electronic board needs to give some information to the user, it does so through text messages that appear on the screen.
  • Page 41 ALARM DESCRIPTION POSSIBLE CAUSE SOLUTION CODE Put pellet back in the hopper and • There is little pellet in the reset the error. hopper Make sure that the pellet reaches • A “cave” has formed in the the auger (undo cave) and pour hopper and the pellet does Er03 Off by smoke temperature...
  • Page 42 ALARM DESCRIPTION POSSIBLE CAUSE SOLUTION CODE • The working pressure of the Check boiler pressure boiler is below 600mbar. (This If the problem persists for a long Er09 Low pressure in the water error does not appear if the time call the Technical Service hydro-stove is on lock or off and the pump is stopped) Check the boiler pressure and...
  • Page 43 ALARM DESCRIPTION POSSIBLE CAUSE SOLUTION CODE • We could have a problem in the smoke outlet • The air inlet is totally or partially plugged, or has been channeled and has a lot of pressure loss Review all the possibilities listed •...
  • Page 44 Error 12 - Power Failure Slide to Unlock When this message is displayed in the control panel, the boiler is ready to unlock and restart. Slide as indicated on the screen and unlock.
  • Page 45 CERTIFICADO DE GARANTÍA COMMERCIAL WARRANTY Nº ______________________ La presente Garantía Comercial se otorga sin perjuicio además de cualesquiera de los derechos reconocidos por la Ley 23/2003 y RDL 1/2007 frente al vendedor. Para ejercitar sus derechos de conformidad con esta Garantía Comercial, el comprador deberá rellenar este certificado en el punto de venta en el momento de la compra y presentarlo junto con la factura, ticket de compra o albarán de entrega.
  • Page 46 In no case shall FERLUX be liable for any damge caused to persons or things by improper FERLUX no se hace responsable en ningún caso de eventuales daños producidos a handling or use of the appliance.
  • Page 48 Chimeneas y Barbacoas FERLUX, S.A. Parque Empresarial El Polear, Parc. 1 29313 Villanueva del Trabuco MÁLAGA (España) www.ferlux.es / e-mail: ferlux@ferlux.es...

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