Norac UC4+ Installation Manual
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Norac UC4+ Installation Manual

Spray height controller
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Spray Height Controller
SUMMERS Enhanced Stability
and Proportional Main Lift
Installation Manual
Improving the competitiveness of Industry and
Agriculture through Precision Measurement

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Summary of Contents for Norac UC4+

  • Page 1 Spray Height Controller SUMMERS Enhanced Stability and Proportional Main Lift Installation Manual Improving the competitiveness of Industry and Agriculture through Precision Measurement...
  • Page 2 Reorder P/N: UC4+BC+SM4-INST Rev A (SUMMERS Enhanced Stability & Prop ML) NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information contained...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION ..........................1 GENERAL SYSTEM DESCRIPTION ....................2 PARTS LISTS ............................3 INSTALLATION PROCEDURE ......................8 ....................... 8 XISTING SYSTEM CHECK ........................8 PEED ....................... 10 ENSOR NSTALLATION ....................13 ENSOR NSTALLATION ....................... 14 ENSOR NSTALLATION 4.5.1 Intermediate Frame Roll Sensor Mounting ................

  • Page 4: Introduction

    INTRODUCTION Congratulations on your purchase of the NORAC UC4+ Spray Height Controller. This system is manufactured with top quality components and is engineered using the latest technology to provide operating features and reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly.

  • Page 5: General System Description

    Any installation specially to fit the sprayer to facilitate a procedure requiring boom movement will complete installation. However, NORAC need to be done first. Once the hydraulics cannot guarantee all parts fit as intended due have been disconnected you must complete...

  • Page 6: Parts Lists

    HYDRAULICS FITTING KIT - SM1 44865-50 HYDRAULICS FITTING KIT - SM3 446BC+MAN7 OPERATOR MANUAL UC4+ SPRAY HEIGHT CONTROL UC4+BC+SM4-INST MANUAL INSTALLATION UC4+ SUMMERS PULL TYPE 44689 CONN GP SHROUD PLUG 6 WAY 44960D VALVE BLOCK ASSEMBLY 3 STATION CC/LS PROP DT 4 BOLT...
  • Page 7 Table 2 - 44865-30 - Hydraulics Fittings Kit – SM1 Item Part Number Name Quantity Picture 103312 MALE ADAPTER - 6MB 6MJ 103839 TEE ADAPTER - 6FJXR 6MJT 104369 PLUG - 6MBP 44928 ORIFICE INSERT .047 IN ONE WAY Fitting Name 6 M B - 6 M OR X 90 Example: ANGLE...
  • Page 8 FACE P - PIPE The use of dielectric grease is not recommended on any NORAC electrical connections. To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti-seize grease to all threaded parts upon installation. Permatex Anti-seize lubricant is...
  • Page 9 The parts that come with your UC4+ System are shown below in their general installation configuration. Figure 2 – UC4+ Spray Height Controller Components...
  • Page 10 Figure 3 – Hydraulic Plumbing Schematic...

  • Page 11: Installation Procedure

    INSTALLATION PROCEDURE 4.1 E XISTING SYSTEM CHECK You will need a stopwatch or a watch that displays “seconds” for It is necessary to check the existing system’s the next step. functionality before installing the UC4+ system. 3. Raise the LEFT boom from its extreme LOW position to the very TOP of its 1.
  • Page 12 Table 5 – Boom Test Record (WITHOUT UC4+ System) Working RPM: Trial #1 Trial #2 Trial #3 Avg Time Boom [Sec] [Sec] [Sec] [Sec] Left UP Left DOWN Right UP Right Down Main UP Main DOWN Roll CW Roll CCW Table 6 –...

  • Page 13: Ing Ensor

    Control Operator’s Figure 5 – Breakaway Sensor Mounting Manual (M01) for implications. Bracket Assembly 4. Mount the NORAC UC4+ ultrasonic To assemble the breakaway sensor sensor (E02) into the sensor brackets. bracket: The sensors should be oriented forward (ahead) of the boom (see Figure 6 and...
  • Page 14 General mounting rules for UC4+ When installing the UC4+ sensors ultrasonic wing sensors: (E02), start with the smallest serial number on the left hand side a) In its lowest position, the sensor mouth proceeding to the largest serial must be 9 inches or more from the number on the right hand side ground.
  • Page 15 3 SENSOR SYSTEM 5 SENSOR SYSTEM Figure 9 – Sensor Serial Number Installation Location...

  • Page 16: Main Lift Sensor Installation

    4.4 M ENSOR NSTALLATION 1. Assemble and mount the main lift sensor bracket as shown in Figure 10. The General Mounting Rules for UC4+ Ultrasonic Sensors, from the previous section, must be followed. 2. Mount the sensor onto the sensor mounting collar (Figure 10).

  • Page 17: Oll Ensor

    4.5 R ENSOR NSTALLATION Mount the roll sensors to the included When mounting the roll sensors, use the roll sensor brackets using the machine following guidelines and refer to Figure 12. screws and nylon lock nuts, as illustrated a) The smaller the distance between A in Figure 11.

  • Page 18: Intermediate Frame Roll Sensor Mounting

    Intermediate Frame Roll Sensor Boom Frame Roll Sensor Figure 13 - Roll Sensors Mounted on a Summers Sprayer 4.5.1 Intermediate Frame Roll Sensor Mounting 1. It is often best to cable tie the intermediate frame roll sensor in place. When mounting the intermediate frame roll sensor follow the guidelines and refer to Figure 14.

  • Page 19: Boom Frame Roll Sensor Mounting

    4.5.2 Boom Frame Roll Sensor Mounting 1. Use the supplied hardware to mount the boom frame roll sensor (E04) as shown in Figure 16. When mounting the boom frame roll sensor follow these guidelines: a) To prevent bending the bracket, ensure bolts are placed as close together as possible (minimize C in Figure 16).

  • Page 20: Reference Frame Roll Sensor Mounting

    4.5.3 Reference Frame Roll Sensor 2. Ensure that the roll sensor is relatively Mounting level when the chassis is level. 1. The reference frame roll sensor is to be 3. Ensure that the Reference Frame roll mounted on the chassis as shown in sensor has the highest roll sensor serial Figure 17.

  • Page 21: Hydraulic Installation

    When changing the boom hydraulic hoses leave the booms in TRANSPORT POSITION. IMPORTANT: Figure 19 – Valve Block Assembly 7. Mount the NORAC valve (V01) on the Component failure sprayer using the valve mounting contamination is not covered under the bracket (B10).

  • Page 22: 4.6.2 Hydraulic Plumbing

    Figure 3. 2. The “raise” lines from the side of the boom tilt cylinders, must be connected to the “B” ports of the NORAC valve block via the existing lines and the 6FJXR-6MJT fittings (F03) provided. The 6FJXR-6MJT fittings are also mated with the original Summers’...

  • Page 23: Electrical Installation

    4.7 E LECTRICAL NSTALLATION 1. Install the UC4+ Control Panel (E01) in the cab of the sprayer. Mount the panel where it will be clearly visible and within easy reach of the operator. A good spot to mount the UC4+ control panel is on the right hand side of the cab to the Roll Over Protection Bar.
  • Page 24 Figure 22 – Cable Configurations: C11, C09 and C10 2. Connect the 16-pin AMP plug on the power cable (C10) to the UC4+ Control Panel (E01) in the sprayer cab. 3. Connect the Amp power cable (C09) to the 3 pin AMP power cable on C10. Cable C09 can be connected inline with Summers’...
  • Page 25 Install P01 onto this connector. 9. Connect cables C03 and C17 to the 11. Route the DT connectors on C13 to the NORAC valve block as shown in Figure Summers valve block. 12. Disconnect the Left tip lift DT connector from the Summers valve block and plug it into the connector marked “ROLL...
  • Page 26 15. Connect the DT plug labeled “ROLL IMPORTANT: CCW” on cable C13 into the Right Up connector on the Summers valve block. Provide enough slack in all cables to account for the movement of the main 16. Connect the Main Lift interface cable section, parallel lift, and FOLDING boom (C04) to the 3 pin tower on cable C11.

  • Page 27: Completing The

    Panel using the switch on the side of its chassis. 4. Repeat the Boom Speed Test as described in Section 4.2 Boom Speed Test with the NORAC UC4+ System installed. Record the results for comparison in Table 6. 5. For optimal performance of the UC4 system, there should be very little play at the hitch clevis.

  • Page 28: Electrical Reference - Cable Drawings

    ELECTRICAL REFERENCE – CABLE DRAWINGS 5.1 I C01: 44674 – C UC3 S ABLE ENSOR 5.2 I C02: 44668 – S ENSOR RANCH ABLE...

  • Page 29: Item C02B: 44664 - Cable Uc4 Can Node Dual

    5.3 I C02B: 44664 – C UC4 CAN N ABLE 5.4 I C03: 44656D – C ABLE ALVE ARIABLE...

  • Page 30: Item C04: 44658-70 - Cable Interface Uc4 Remote Man Dt

    5.5 I C04: 44658-70 – CABLE INTERFACE UC4 REMOTE MAN DT 5.6 I C09: 44658-29 – C UC4 BC P AMP T ABLE NTERFACE OWER...

  • Page 31: Item C10: 44650-35 - Cable Power Generic Pull -Type

    5.7 I C10: 44650-35 – C ABLE OWER ENERIC...

  • Page 32: Item C11: 44651-03 - Generic Valve Extension Cable

    5.8 I C11: 44651-03 – G ENERIC ALVE XTENSION ABLE...

  • Page 33: Item C13: 44658-69 - Cable Interface Uc4 Roll Dt

    5.9 I C13: 44658-69 – C UC4 R ABLE NTERFACE 5.10 I C14: 44687-04 – CABLE UC3 SENSOR TRUNK PT EXTENSION...

  • Page 34: Item C17: 44658-45D - Cable Valve Uc4 Bc Main Dt

    5.11 I C17: 44658-45D – C UC4 BC M ABLE ALVE...
  • Page 35 Canada NORAC Systems International Inc. CALL TOLL FREE: 1-800-667-3921 (306)664-6711 SHIPPING ADDRESS: 3702 Kinnear Place Saskatoon, SK S7P 0A6 United States NORAC, Inc. CALL TOLL FREE: 1-866-306-6722 (763)786-3080 SHIPPING ADDRESS: 1290 Osborne Rd NE, Suite F Fridley, MN 55432-2892...

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