Norac UC4+ Installation Manual
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Norac UC4+ Installation Manual

Spray height controller. nitro 4000 series
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Download this manual See also: Operator's Manual, Installation Manual
Spray Height Controller
NITRO 4000 Series
Installation Manual
Improving the competitiveness of Industry and
Agriculture through Precision Measurement

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Summary of Contents for Norac UC4+

  • Page 1 Spray Height Controller NITRO 4000 Series Installation Manual Improving the competitiveness of Industry and Agriculture through Precision Measurement...
  • Page 2 Reorder P/N: UC4+BC+NT4-INST Rev J (Nitro 4000 Series) NOTICE NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information contained...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION ..........................3 GENERAL SYSTEM DESCRIPTION ....................4 PARTS LISTS ............................2 INSTALLATION PROCEDURE ......................7 ....................... 7 XISTING SYSTEM CHECK ........................7 PEED ......................9 ENSOR NSTALLATION ....................12 ENSOR NSTALLATION ....................... 13 ENSOR NSTALLATION 4.5.1 Boom Roll Sensor Mounting....................

  • Page 4: Introduction

    INTRODUCTION Congratulations on your purchase of the NORAC UC4+ Spray Height Controller. This system is manufactured with top quality components and is engineered using the latest technology to provide operating features and reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly.

  • Page 5: General System Description

    Any installation procedure complete installation. However, NORAC requiring boom movement will need to be cannot guarantee all parts fit as intended due done first. Once the hydraulics have been...

  • Page 6: Parts Lists

    HOSE ASSEMBLY 122R2-06 61 IN L 6FORX90 8FORX 44863-41 HOSE ASSEMBLY 122R2-06 177 IN L 6FORX90 8FORX 44865-40 HYDRAULICS FITTING KIT - NT4 446BC+MAN7 OPERATOR MANUAL UC4+ SPRAY HEIGHT CONTROL UC4+BC+NT4-INST MANUAL INSTALLATION UC4+ NITRO 4000 SERIES 44933D VALVE BLOCK ASSEM UC5-BC 2-STATION CC/LS VARIABLE RATE DT...
  • Page 7 Table 2 - 44865-40 - Hydraulics Fittings Kit Details Picture Item Part Number Name Quantity 104369 PLUG - 6MBP 44917 MALE ADAPTER - 6MB-6MOR 104886 MALE ADAPTER - 8MB-8MOR 104707 MALE TO MALE ADAPTER - 8MB 6MOR 105184 .018" INLINE ORIFICE - O-RING GROOVE ON FACE 106156 MALE TO FEMALE ADAPTER - 8MOR 6FOR NOTE: Fittings F05, F06, F07 are not required if the sprayer does not have wing...
  • Page 8 Picture Item Part Number Name Quantity 44948 ORIFICE INSERT .067" 101827 PLUG - 8MBP 104885 TEE ADAPTER - 8FORXR 8MORT 44928 ORIFICE INSERT .047 IN ONE WAY NOTE: Fittings F11 and F12 are not used for this install. 6 M B - 6 M OR X 90 Fitting Name Example: ANGLE...
  • Page 9 The parts that come with your UC4+ Spray Height Control System are shown below in their general installation configuration. Figure 2 – UC4+ Spray Height Control Components...
  • Page 10 Figure 3 – Hydraulic Plumbing Schematic...

  • Page 11: Installation Procedure

    INSTALLATION PROCEDURE 4.1 E XISTING SYSTEM CHECK You will need a stopwatch or a watch that displays “seconds” for It is necessary to check the existing system’s the next step. functionality before installing the UC4+ Spray Height Control system. 3. Raise the LEFT boom from its extreme LOW position to the very TOP of its 1.
  • Page 12 Table 4 – Boom Test Record (WITHOUT UC4+ Spray Height Control system) Working RPM: Trial #1 Trial #2 Trial #3 Avg Time Boom [Sec] [Sec] [Sec] [Sec] Left UP Left DOWN Right UP Right Down Main UP Main DOWN Table 5 – Boom Test Record (WITH UC4+ Spray Height Control system) Working RPM: Trial #1 Trial #2...

  • Page 13: Wing Sensor Installation

    Manual (M01) bracket: implications. a) Assemble the bolt and nut into the 3. Mount the NORAC UC4+ ultrasonic collar. sensor (E02) into the sensor brackets. b) Grease the bottom edge of the collar The sensors should be oriented forward and the angled tube of the base.
  • Page 14 Ultrasonic Figure 6 - Sensor Cable Routing Acoustic Cone Avoid mounting sensors locations where they may read from parts of the boom. General mounting rules for UC4+ ultrasonic wing sensors: Figure 7 - Sensor mounting guidelines a) In its lowest position, the sensor mouth must be 9 inches or more from the ground.
  • Page 15 3 SENSOR SYSTEM 5 SENSOR SYSTEM 5 SENSOR SYSTEM Figure 8 – Sensor Serial Number Installation Location...

  • Page 16: Main Lift Sensor Installation

    4.4 M ENSOR NSTALLATION 1. Mount the main lift sensor with the bracket provided (B11). The sensor should point behind the boom, but be ahead of the spray nozzles. Make sure the sensor has clearance when the main section is raised and lowered. 2.

  • Page 17: Roll Sensor Installation

    4.5 R ENSOR NSTALLATION Mount the roll sensors to the included roll sensor brackets using the machine screws and nylon lock nuts, as illustrated in Figure The roll sensors must be mounted tightly to the brackets. Figure 9 – Mounting the Roll Sensor to the Roll Sensor Mounting Bracket 1.

  • Page 18: Boom Roll Sensor Mounting

    Figure 10 – Mounting Guildines The roll sensors must be mounted with the Amp connectors pointing to the right Figure 11 – Roll sensor mounting with respect to sprayer orientation 4.5.1 Boom Roll Sensor Mounting 1. The boom roll sensor must be attached to the center part of the boom.
  • Page 19 3. The AMP (circular) connector must be attached to the side of the valve block pointing to the right hand wing (when (Section 4.5.3). looking from the rear). 4. The ring terminal on the boom roll sensor is a temperature probe and must be Figure 12: Roll Sensor Mounting on Boom Frame...

  • Page 20: Chassis Roll Sensor Mounting

    4.5.2 Chassis Roll Sensor Mounting 2. Cable-tie the bracket to a square edge (square tube). The chassis roll sensor must be attached to the chassis of the sprayer. To mount the 3. The AMP (circular) connector must exit chassis roll sensor, refer to the following towards the right hand wing (when guidelines.

  • Page 21: Hydraulic Installation

    6. Install the 6MBP plugs (F01) into the A 4.6 H YDRAULIC NSTALLATION ports of the NORAC valve block and tighten to 18 ft-lbs. WARNING! The hydraulic system creates very high pressure. Before disconnecting any hydraulic lines ensure all pressure has been bled from the system.

  • Page 22: Hydraulic Plumbing

    Valve mounting bracket bolts go here 4. Use hoses H08 and H06 to connect the raise side of the cylinders to the NORAC valve block “B” ports. 5. Insert the two 8MB 6MOR fittings (F04) into the spare pressure (P) and tank (T) ports on the Nitro valve block.
  • Page 23 If the sprayer does not have wing accumulators then steps 7 to 9 can be ignored. 7. Remove the 8MB 8MOR fitting from the bottom of the wing accumulators. 8. Insert the 8MB 6MOR adapter (F05) into the accumulators. 9. Connect the 8MOR 6FOR adapters (F07) to the bottom of fitting F05, with the inline orifice (F06) between the two fittings.

  • Page 24: Lectrical Nstallation

    4.7 E LECTRICAL NSTALLATION 1. Install the UC4+ Control Panel (E01) in the cab of the sprayer. Mount the panel where it will be clearly visible and within easy reach of the operator. A good spot to mount the UC4+ control panel is on the right hand side of the cab to the Roll Over Protection Bar (ROP).
  • Page 25 Figure 21 – Cable Configurations: C10, C14 and C16 2. Connect R10 and P4 on the UC4+ 5. There is an access hole located in the power cable (C10) to the mating front right corner of the cab floor that connectors on the UC4+ Control Panel can be seen when the floor mat is lifted.
  • Page 26 Main Lift Connectors MM13 and MM14 Figure 23 - Nitro main section valve connectors Figure 22 - Access plates configurations 6. Route the four metri-pack connectors on cable C16 to the rear of the sprayer, in the vicinity of the main lift valve block. 7.
  • Page 27 Figure 24 - Main lift wiring connections...
  • Page 28 13. Connect connector T6 on cable C03 to the mating connector on C15. 14. Install the square DIN connectors from C03 onto each NORAC valve as shown in Figure 26. The connectors are marked RIGHT UP, LEFT UP, RIGHT PORT and LEFT PORT.
  • Page 29 (B16) to seal the cable C15. Use Table 6 to match the cab. connectors together. Table 6 - Boom Tilt Functions Sprayer NORAC Connector Function Connection BM17 Left Boom UP BM16...

  • Page 30: Completing The Installation

    4. Repeat the Boom Speed Test as described in Section 4.2 Boom Speed Test with the NORAC UC4+ Spray Height Control system installed. Record the results for comparison in Table 5. 5. The procedure for the installation of the UC4+ Spray Height Control system is now complete.

  • Page 31: Electrical Reference - Cable Drawings

    ELECTRICAL REFERENCE – CABLE DRAWINGS 5.1 I C02: 44668 – S ENSOR RANCH ABLE 5.2 I C02B: 44664 – C UC4 CAN N ABLE...

  • Page 32: Item C03: 44656 - Valve Cable (Variable Rate )

    5.3 I C03: 44656 – V ALVE ABLE ARIABLE 5.4 I C04: 44687 – C UC3 S ABLE ENSOR...

  • Page 33: Tem C10: 44650-39 - Generic Elf Ropelled Ower Able

    5.5 I C10: 44650-39 – G ENERIC ROPELLED OWER ABLE 5.6 I C14: 44658-30 – JD P OWER NTERFACE ABLE...

  • Page 34: Item C15: 44658-55 - Cable Extension Nitro 4000 Series

    5.7 I C15: 44658-55 – C 4000 S ABLE XTENSION ITRO ERIES...

  • Page 35: Item C16: 44658-56 - Cable Valve Nitro 4000 Series

    5.8 I C16: 44658-56 – C 4000 S ABLE ALVE ITRO ERIES...
  • Page 36 Canada NORAC Systems International Inc. CALL TOLL FREE: 1-800-667-3921 (306)664-6711 SHIPPING ADDRESS: 3702 Kinnear Place Saskatoon, SK S7P 0A6 United States Norac, Inc. CALL TOLL FREE: 1-866-306-6722 (763)786-3080 SHIPPING ADDRESS: 1290 Osborne Rd NE, Suite F Fridley, MN 55432-2892...

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Uc4+ nitro 4000 series

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