KEB COMBIVERT F6 Instructions For Use Manual
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KEB COMBIVERT F6 Instructions For Use Manual

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Instrcutions for Use
COMBIVERT F6
Installation F6 Control PRO
Translation of the Original Manual
Document 20182705 EN 04

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Summary of Contents for KEB COMBIVERT F6

  • Page 1 Instrcutions for Use COMBIVERT F6 Installation F6 Control PRO Translation of the Original Manual Document 20182705 EN 04...
  • Page 2 Imprint KEB Automation KG Suedstrasse 38, D-32683 Barntrup Germany Tel: +49 5263 401-0 • Fax: +49 5263 401-116 E-Mail: info@keb.de • URL: https://www.keb.de ma_dr_f6-cu-p-inst-20182705_en Version 04 • Output 01/04/2022...

  • Page 3: Table Of Contents

    Table of Contents Table of Contents 1 Introduction............................... 1.1 Used markers ............................. 1.1.1 Warnings............................1.1.2 Information notes ..........................1.1.3 Symbols and markers ........................1.2 Laws and guidelines ........................... 1.3 Warranty and liability ..........................1.4 Support ............................... 1.5 Copyright ..............................1.6 Validity of this manual..........................1.7 Target group ...............................
  • Page 4 Table of Contents 5.1 Safety manual type 5 ..........................26 6 Diagnosis/visualisation X4A..........................27 6.1 Assignment of the terminal strip X4A......................27 6.2 Data cable RS232 PC-Drive Controller ...................... 28 6.3 USB-serial converter........................... 28 6.4 Connection of the RS485 interface......................28 7 Fieldbus interfaces............................
  • Page 5 List of Figures List of Figures Figure 1 Pin assignment socket D-Sub-9 (top view) ..................27 Figure 2 Serial cable for the connection to a PC ....................28 Figure 3 Connection CAN bus .......................... 29 Figure 4 RJ45 socket front view........................31 Figure 5 RJ45 socket front view........................
  • Page 6 List of Tables List of Tables Table 1 Connector sets.......................... Table 2 Overview Connection and control elements ................Table 3 LEDs at power on ........................Table 4 Function VCC LED ........................Table 5 Function NET ST - LED ......................Table 6 Function DEV ST - LED ......................

  • Page 7: Introduction

    Introduction | 1 1 Introduction The described devices, accessories, hardware and/or software are products of KEB Automation KG. The enclosed documents correspond to conditions valid at printing. Misprint, mistakes and technical changes reserved. 1.1 Used markers 1.1.1 Warnings Certain operations can cause hazards during the installation, operation or there- after.

  • Page 8: Information Notes

    Lexicon entry 1.2 Laws and guidelines KEB Automation KG confirms with the CE mark and the EU declaration of conform- ity, that our device complies with the essential safety requirements. The EU declaration of conformity can be downloaded on demand via our website.

  • Page 9: Copyright

    Copyrights are with KEB Automation KG and re- main valid in its entirety. Other wordmarks and/or logos are trademarks (™) or registered trademarks (®) of their respective owners.

  • Page 10: General Safety Instructions

    2 | General Safety Instructions 2 General Safety Instructions The products are developed and built according to the state of the art and recog- nized safety rules. Nevertheless, their use may create dangers to life and limb of the user or third parties or damage to the machine and other material property. The following safety instructions have been created by the manufacturer for the area of electric drive technology.

  • Page 11: Start-Up And Operation

    Unpredictable malfunctions a) The function of the drive controller is dependent on its parameterization. Never replace without knowledge of the application. b) Modification or repair is permitted only by KEB Automation KG authorized per- sonnel. c) Only use original manufacturer parts.

  • Page 12: Product Description

    Der 11-stellige Typenschlüssel zeigt die Varianten der Steuerkarte an. Nicht aufge- führte Stellen sind für diese Anleitung ohne Bedeutung. 1. and 2. digit Device size 3. and 4. digit Series COMBIVERT F6 5. digit Control type 6. digit Variants reserved Safety module type 5 7.

  • Page 13: Connection And Control Elements

    Product description | 3 Control board Set contains Material number terminal strip 28-pole 00F6V80-005P terminal strip 10-pole ter- minal strip 8-pole Table 1: Connector sets 3.4 Connection and control elements Temperature monitoring, brake control/ monitoring Control terminal block for digital inputs/outputs; 24V supply; relay output;analog inputs and out- puts;CAN bus Safety module...

  • Page 14: Safety Terminal Block X2B

    3 | Product description – 8 digital inputs – 2 digital outputs – 1 Relay output – 2 analog inputs (plus 1 switchable analog input) – 1 analog output – CAN bus interface – 24V input and output 3.7 Safety terminal block X2B The design of the terminal strip X2B depends on the safety module.

  • Page 15: Vcc - Led

    Product description | 3 LEDs Status Note Device off Initialization Control is supplied with 24 V ready for operation Device is ready for operation and the LEDs start with their normal function (approx. 3 s) Table 3: LEDs at power on 3.13.2 VCC - LED LED col- Description Power supply of the control card switched off.

  • Page 16: Connection Of The Control

    4 | Connection of the control 4 Connection of the control Observe the following instructions to avoid malfunctions! – Install control cables and power cables separately (approx. 10…20 cm dis- tance); Lay crossings in a right angle. – In case of inductive load on the relay outputs a protective wiring must be provided (e.g.

  • Page 17: Terminal Strip X2A

    Connection of the control | 4 4.2 Terminal strip X2A Name Description DI1 / AN3 Digital input 1 / analog input 3 (switchable via software) Digital input 2 Digital input 3 Digital input 4 Digital input 5 Digital input 6 Digital input 7 (fast input =>...

  • Page 18: Digital Inputs

    4 | Connection of the control 4.2.1 Digital Inputs Specification Number Name DI1…DI8 Terminals X2A.1…X2A.8 Classification Type 3 in accordance with DIN EN 61131-2 Low level (logical 0) -3 … +5 V / 3 mA High level (logical 1) 11 … 30 V / 2 … 6 mA Special features DI1 is switchable via software as analog input AN3.

  • Page 19: Relay Output

    Connection of the control | 4 Connection Connection appliance Connection external control 10 12 ext. 4.2.3 Relay output; The relay output is depending on the ordered variant => Variants of the control board Pro [} 12]. – Relay output 3-pole – Safe relay 2-pole with positive-driven contacts 4.2.3.1 Relay output 3-pole Specification relay output 3-pole Number...
  • Page 20 4 | Connection of the control Connection relay output 3-pole Connection relay output 3-pole 13 15 4.2.3.2 Relay output 2-pole Specification safe relay 2-pole Number with positive-driven contacts Name Terminals X2A.14; X2A.15 Type 2-pole, NO contact Switching voltage (rated) DC 24 V Current 0.01…1 A Switching frequency...

  • Page 21: Analog Input

    Connection of the control | 4 4.2.4 Analog input 4.2.4.1 Differential input No potential separation of the analog inputs to the control voltage! NOTICE Malfunction or defect caused by voltage differences. a) A potential equalizing line between analog value source and analog input is re- quired if the analog value is outside the common mode range.

  • Page 22: Analog Output

    4 | Connection of the control Others Is not intended for control with poten- tiometer. The voltage source must be able to supply the input current. Connection Connection of the analog absolute input AN3 DC 0,2…10 V 4.2.5 Analog output Specification Number Name...

  • Page 23: Table 10 Calculation The Current Consumption

    Connection of the control | 4 4.2.6.1.1 Determination of the current consumption The input P24Vin (X2A.28) supplies following components: – Control (control board with safety module) – Brake – – Encoder Consumer Current consumption Control 0.6 A Power unit Housing 2 / 3 / 4 0 A Housing 6 0.6 A...
  • Page 24 4 | Connection of the control 4.2.6.1.3 Internal supply The internal supply occurs via the 24VoutCtrl output. This is connected with the P24Vin input. The output may only be used to supply the control. Specification internal supply Name 24VoutCtrl; P24Vin Terminals X2A.26 (24VoutCtrl) X2A.28 (P24Vin)
  • Page 25 Connection of the control | 4 Too much current load! NOTICE Malfunctions at the device and in the application. a) Determine the maximum current according "Determination of the current con- sumption". b) If current consumption at P24Vin is higher than max. output current at 24VoutCtrl, then select external or mixed supply.

  • Page 26: Safety Module X2B

    The safety module type 5 includes the following functions: STO, SBC, SS1-r, SS1-t, SLS, SSM, SMS, SLA, SDLC Safety over Ether- CAT® The description of the functions is given in the safety manual at the following link: Safety manual type 5 https://www.keb.de/fileadmin/media/Manuals/dr/ ma_dr_safety-typ5-20191137_en.pdf ma_dr_f6-cu-p-inst-20182705_en...

  • Page 27: Diagnosis/Visualisation X4A

    Diagnosis/visualisation X4A | 6 6 Diagnosis/visualisation X4A The integrated serial interface provides the following functions: – Parameterization of the device with the KEB software COMBIVIS. – Connection of a control operator. – DIN66019II as communication protocol. Interface Specification RS485 Common-mode voltage range 0…12 V...

  • Page 28: Data Cable Rs232 Pc-Drive Controller

    USB port of personal computers. The USB-serial converter is internal electrically isolated. 6.4 Connection of the RS485 interface RS485 interface supports half-duplex and duplex operation. Wiring examples can be found in the following link: Wiring examples can be found under the following link: https://www.keb.de/fileadmin/media/Techinfo/dr/tn/ ti_dr_tn-rs485-connection-00002_en.pdf ma_dr_f6-cu-p-inst-20182705_en...

  • Page 29: Fieldbus Interfaces

    Fieldbus interfaces | 7 7 Fieldbus interfaces 7.1 Type code fieldbus A CAN interface is integrated in the control unit as standard. Other fieldbus inter- faces are identified by the 10th digit of the material number. 10. digit Control board variant PRO | Multi encoder interface, CAN®, Ethernet fieldbus interface, RS485 potential-free PRO | no encoder interface, CAN®, Ethernet fieldbus interface, safe relay...

  • Page 30: Ethernet Fieldbus Interface

    7 | Fieldbus interfaces Status Light pattern Description Stop g-0-0-0-0-0 (grid 200 ms) Device in STOPPED status g (permanent) Device in OPERATIONAL status; no error Bus off r (permanent) CAN bus switched off. Invalid configuration r-0 (grid 200 ms) General configuration er- ror.

  • Page 31: Figure 4 Rj45 Socket Front View

    Fieldbus interfaces | 7 Number FMMUs 3 (PDOUT, PDIN data, Send-Mailbox- Status). Max. number PDOUT data Max. 2 PDOs; Mapping freely selectable. 32 Byte + optional FSoE data. 64 Byte + optional FSoE data (from SW 2.8). Max. number PDIN data Max.

  • Page 32: Rs485 Potential-Free

    7 | Fieldbus interfaces Status Light pattern Description LOAD ERROR r-0 (grid 50 ms) Loading error during initialisa- tion Invalid configuration r-0 (grid 200 ms) General configuration error. Warning limit r-0-0-0-0-0 (grid 200 ms) An error counter has reached reached or exceeded the warning level. Local Error r-0-0-0-0-0 (grid 200 ms) Local error;...

  • Page 33: Figure 5 Rj45 Socket Front View

    Fieldbus interfaces | 7 Bus nodes 32 nodes (standard) up to 256 at min. 96 kΩ input resistance Common-mode voltage range 0…12 V to GND Potential separation Potential-free to control potential. Bus termination Integrated 121 Ω Connection X4B Name Function TxD-A Transmission signal A TxD-B Transmission signal B Reference potential...

  • Page 34: Encoder Interfaces

    8 | Encoder interfaces 8 Encoder interfaces 8.1 Type code encoder interface The 10th digit of the material number shows which encoder interface is installed. 10. digit Control board variant PRO | Multi encoder interface, CAN®, Ethernet fieldbus interface, RS485 potential-free PRO | no encoder interface, CAN®, Ethernet fieldbus interface, safe relay PRO | Multi encoder interface, CAN®, Ethernet fieldbus interface, safe re-...

  • Page 35: Input Signals

    Encoder interfaces | 8 8.2.1 Input signals 360° mechanically/ increments per revolution 1Vss Cos(+) - Cos(-) (typically 1Vss Sin(+) - Sin(-) (typically 360° mechanically = 360° electronically Sin_abs(+) - 1Vss Sin_abs(-) (typically Cos_abs(+) - 1Vss Cos_abs(-) (typically 0.2 ... N(+) - N(-) 1.2Vss digtal Position of e.g.

  • Page 36: Encoder Sockets X3A/X3B

    8 | Encoder interfaces 8.3 Encoder sockets X3A/X3B X3A / X3B: Plug-in connector- (front view socket) D-Sub DB-26 (HD), triple row socket Counterpart: Plug-in connector D-Sub DB-26 (HD), triple row, with fix- ing screw UNC 4.40 encoder Incremental Incremental Resolver Hiperface SinCos (ab- SSI, EnDat...

  • Page 37: Description Of The Encoder Interfaces

    Encoder interfaces | 8 The maximum encoder cable length due to the voltage drop on the supply line is calculated as follows: voltage supply - min. encoder voltage max. encoder cable length = max. encoder current • 2 • wire resistor per meter Figure 7: Encoder cable length The supply voltage depends on the set encoder.

  • Page 38: Table 18 Encoder Specifications

    8 | Encoder interfaces Signals Description 14, 15 Exciter+/- Only channel A: Output field voltage for resolver: Ueff=2.54 V ≙ Uss=7.2 V ±5 %; max. Ieff=30 mA; 10 kHz Coupling factor for resolver: 0.5 ±10 % Phase shifting 0° ±5° 25, 26 5.25 V / 8 V Output supply voltage for encoder: ec14 = 0 =>...

  • Page 39: Brake Control And Temperature Detection

    Brake control and temperature detection | 9 9 Brake control and temperature detection Name Notes Brake control / output Brake control / output For supplying the feedback inputs P24Vin - 0.5V / max. 1A 24Vout (BR+ and 24Vout in total 2A) DIBR1 feedback input for brake control DIBR2...

  • Page 40: Temperature Detection

    9 | Brake control and temperature detection Connection = 24 V = 2 A _max Figure 8: Connection of a brake 9.2 Temperature detection Electric shock by sensors without protective separation! DANGER a) Only use sensors with basic insulation. b) Only sensors with double insulation (basic insulation plus additional insulation) are permitted up to the specified year/week of manufacturing (see specifica- tion).

  • Page 41: Operation Without Temperature Detection

    Brake control and temperature detection | 9 Operating mode (dr33) Resistance Temperature/state 1.67 kΩ 100 °C 2.53 kΩ 175 °C PT1000 1 kΩ 0 °C 1.38 kΩ 100 °C 1.75 kΩ 200 °C Monitoring <0.04 kΩ Short circuit > 79.5 kΩ No connection (sensor break) 9.2.1 Operation without temperature detection Use of the COMBIVERT without evaluation of the temperature input: Switch off evaluation (pn12 =7) or install bridge between terminal TA1 (X1C.9) and TA2 (X1C.10) (dr33=1).

  • Page 42: Table 20 Connection Examples

    9 | Brake control and temperature detection Temperature sensor (PTC) or PT1000 ① Mixed sensor chain ① ① Connection via shield bracket (if not available, place on mounting plate). Table 20: Connection examples ma_dr_f6-cu-p-inst-20182705_en...

  • Page 43: Certification

    Certification | 10 10 Certification Certifications are described at the power part or the corresponding options. For control units, certifications are only attached for implemented functions. ma_dr_f6-cu-p-inst-20182705_en...

  • Page 44: Revision History

    11 | Revision History 11 Revision History Edition Version Comment 2018-12 Pre-series version. 2019-07 Series version 2019-08 Values for temperature input changed; editorial changes. 2020-05 Notes for positive-driven relay inserted; CAN interface in preparation; editorial changes. 2022-03 RS485 potential-free inserted; CAN interface; base-insol- ated temperature input;...

  • Page 45: Glossary

    Glossary Glossary Application EN 60204-1 The application is the intended use of the KEB product. Safety of machinery - Electrical equipment of machines - Part 1: General requirements (VDE 0113-1, IEC 44/709/CDV). Autonegotiation EN 61800-5-1 Procedure for determining the max. transmission speed.
  • Page 46 Glossary SDLC Safe Door Lock Control SELV Safe protective extra-low voltage (unearthed; <60V). SinCos Incremental encoder with sinusoidal signals. Safely Limited Acceleration Safely Limited Speed Safe Maximum Speed SS1-r Emergency stop according to stop category 1 (Safe Stop 1); STO is taken after reaching the stand still position. SS1-t Emergency stop according to stop category 1 (Safe Stop 1);...

  • Page 47: Index

    Index Index Absoluteingang................ 21 Analogausgang ................ 22 Bedienelemente ................ 13 Bremse .................. 39 Differenzeingang ................ 21 DIN66019II .................. 27 Drehcodierschalter ................ 14 Gleichspannungsausgang .............  25 Potenzialausgleichsleitung ............ 21 PT1000 .................. 41 PTC .................... 41 Sicherheitsmodul ................ 26 Stromaufnahme ................ 23 Übersicht .................. 13 Verbindungskabel................ 27 ma_dr_f6-cu-p-inst-20182705_en...
  • Page 48 Notes ma_dr_f6-cu-p-inst-20182705_en...
  • Page 49 ma_dr_f6-cu-p-inst-20182705_en...
  • Page 50 ma_dr_f6-cu-p-inst-20182705_en...
  • Page 51 KEB PARTNERS WORLDWIDE: www.keb.co.uk/contact/contact-worldwide...
  • Page 52 Automation with Drive www.keb.de KEB Automation KG • Suedstrasse 38 • D-32683 Barntrup • Tel: +49 5263 401-0 • E-Mail: info@keb.de...

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