KEB COMBIVERT F6 Instructions For Use Manual
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KEB COMBIVERT F6 Instructions For Use Manual

KEB COMBIVERT F6 Instructions For Use Manual

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Instructions for Use
COMBIVERT F6
Installation F6 Control PRO
Translation of the original manual
Document 20182705 EN 07

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Summary of Contents for KEB COMBIVERT F6

  • Page 1 Instructions for Use COMBIVERT F6 Installation F6 Control PRO Translation of the original manual Document 20182705 EN 07...
  • Page 2 Imprint KEB Automation KG Suedstraße 38, D-32683 Barntrup Germany Tel: +49 5263 401-0 • Fax: +49 5263 401-116 E-Mail: info@keb.de • URL: https://www.keb-automation.com ma_dr_f6-cu-p-inst-20182705_en Version 07 • Edition 22/09/2023...

  • Page 3: Table Of Contents

    Table of Contents Table of Contents Introduction ..............................Markings..............................1.1.1 Warnings..........................1.1.2 Information notes ........................1.1.3 Symbols and markers ......................Laws and guidelines..........................Warranty and liability..........................Support..............................Copyright............................... Validity of this manual ........................... General Safety Instructions.......................... Installation ............................. Start-up and operation .......................... Maintenance............................
  • Page 4 Table of Contents KEB Automation KG Diagnosis/visualisation X4A ........................Assignment of the terminal strip X4A ....................Data cable RS232 PC-Drive Controller....................USB-serial converter ..........................Connection of the RS485 interface ....................... Remote control............................Fieldbus interfaces............................Type code fieldbus ..........................CAN............................... EtherCAT ..............................
  • Page 5 List of Figures List of Figures Fig. 1 Pin assignment socket D-Sub-9 (top view) .................... Fig. 2 Serial cable for the connection to a PC....................Fig. 3 Connection CAN bus..........................Fig. 4 RJ45 socket front view ........................... Fig. 5 RJ45 socket front view ........................... Fig.
  • Page 6 List of Tables KEB Automation KG List of Tables Tab. 1 Connector sets ............................Tab. 2 Overview connection- and control elements ..................Tab. 3 LEDs at power on........................... Tab. 4 Function VCC LED..........................Tab. 5 Function NET ST - LED .........................

  • Page 7: Introduction | 1

    Introduction | 1 1 Introduction The described devices, accessories, hardware and/or software are products of KEB Automation KG. The enclosed documents correspond to conditions valid at printing. Misprint, mistakes and technical changes reserved. 1.1 Markings 1.1.1 Warnings Certain operations can cause hazards during the installation, operation or there- after.

  • Page 8: Symbols And Markers

    This also applies to any violation of industrial property rights of a third- party. Selection of KEB units in view of their suitability for the intended use must be done by the user. Tests can only be carried out within the scope of the intended end use of the product (Application) by the Customer.

  • Page 9: Validity Of This Manual

    Introduction | 1 1.6 Validity of this manual This part of the instruction manual describes the implemented control card. • The control card is only valid in conjunction with the instructions for use of the power part. • The control card contains only supplementary safety instructions. •...

  • Page 10: General Safety Instructions

    2 | General Safety Instructions KEB Automation KG 2 General Safety Instructions The products are developed and built according to the state of the art and recog- nized safety rules. Nevertheless, their use may create dangers to life and limb of the user or third parties or damage to the machine and other material property.

  • Page 11: Start-Up And Operation

    Unpredictable malfunctions a) The function of the drive controller is dependent on its parameterisation. Never replace without knowledge of the application. b) Modification or repair is permitted only by KEB Automation KG authorized per- sonnel. c) Only use original manufacturer parts.

  • Page 12: Product Description

    3 | Product description KEB Automation KG 3 Product description 3.1 Description of the control board PRO The control board PRO provides the following functions: • Digital and analog inputs and outputs • Serial diagnostic interface for connection to a PC • Hardware of the control circuit „safety separated“ according to EN 61800-5-1 •...

  • Page 13: Accessories

    Product description | 3 3.3 Accessories To be able to use preassembled cables provided by the customer, the connectors of the control are optionally available. The following connector sets are available according to the used options: Control board Set contains Material number Terminal strip 28-pole 00F6V80-005P Terminal strip 10-pole...

  • Page 14: Control Terminal Strip X2A

    3 | Product description KEB Automation KG 3.6 Control terminal strip X2A The control terminal strip X2A is a 28-pole pluggable, double-row terminal strip with spring-cage connection. It contains: • 8 digital inputs • 2 digital outputs • 1 Relay output •...

  • Page 15: Status Leds

    Product description | 3 3.13 Status LEDs 3.13.1 Boot display Before the LEDs start their normal function, they signal the boot procedure after switching LEDs Status Note Device off Initialization Control is supplied with 24 V ready for operation Device is ready for operation and the LEDs start with their normal function (approx.
  • Page 16 3 | Product description KEB Automation KG The DEV ST and OPT LEDs can be re-programmed for diagnostic purposes (i.e., the OPT LED could be programmed to represent the status of one of the digital inputs). Refer to the Configuration Handling parameters in the programming manual.

  • Page 17: Connection Of The Control | 4

    Connection of the control | 4 4 Connection of the control Observe the following instructions to avoid malfunctions! • Install control and power cable separately (approx. 10..20 cm (4"..8") distance). • Cross high voltage conductors at a 90-degree right angle. • In case of inductive load on the relay outputs, a protective device must be provided (e.g.

  • Page 18: Terminal Strip X2A

    4 | Connection of the control KEB Automation KG 4.2 Terminal strip X2A Name Description DI1 / AN3 Digital input 1 (standard) / analog input 3 (special software) Digital input 2 Digital input 3 Digital input 4 Digital input 5 Digital input 6 Digital input 7 (fast input =>...

  • Page 19: Digital Inputs

    Connection of the control | 4 4.2.1 Digital Inputs Specification Number Name DI1…DI8 Terminals X2A.1…X2A.8 Classification Type 3 according to DIN EN 61131-2 Low level (logical 0) -3 … +5 V / 3 mA High level (logic 1) 11 … 30 V / 2 … 6 mA Special features DI1 can be used as analog input AN3 depending on the firmware.

  • Page 20: Digital Outputs

    4 | Connection of the control KEB Automation KG 4.2.2 Digital Outputs Specification Number 4 (2 at terminal strip X2A and 2 at terminal strip X2B) Name DO1 … DO4 Terminals X2A.10, X2A.12 Type 24 V high-side Switch Classification DIN EN 61131-2 Output voltage Minimum P24Vin –...
  • Page 21 Connection of the control | 4 Connection relay output form C Connection relay output form C 13 15 4.2.3.2 Relay output form A Specification Safe relay Form A Number with forcibly guided contacts Name Terminals X2A.14; X2A.15 Type Form A Switching voltage (rated) DC 24 V Current 0.01…1 A...

  • Page 22: Analog Input

    4 | Connection of the control KEB Automation KG 4.2.4 Analog input 4.2.4.1 Differential input No potential separation of the analog inputs to the control voltage! NOTICE Malfunction or defect may be caused by voltage differences. a) A potential equalizing line between analog value source and analog input is re- quired if the analog value is outside the common mode range.

  • Page 23: Analog Output

    Connection of the control | 4 4.2.4.2 Absolute input Specification (absolute input) Number Name Terminals X2A.1 (standard: digital input DI1); can be used as analog input AN3 depending on the firmware. Classification non-isolated absolute input Input signals Voltage Voltage input DC 0.2…10 V / max. 5 mA Others Is not intended for control with poten- tiometer.

  • Page 24: Voltage Supply

    4 | Connection of the control KEB Automation KG 4.2.6 Voltage supply 4.2.6.1 Voltage input The control board can be supplied: • externally by a central 24V supply. • internally, by its own switching power supply. • in mixed operation, by external and internal supply.
  • Page 25 Connection of the control | 4 4.2.6.1.2 External supply Specification external supply Name P24Vin, 0V Terminals X2A.28 (P24Vin) X2A.27 (0V) Voltage DC 24 V (+20 % / -17 %) Current consumption Calculated value up to max. 4.8 A Connection of the external supply NOTICE! The power-off function is not available if the controller is supplied externally.
  • Page 26 4 | Connection of the control KEB Automation KG 4.2.6.1.3 Internal supply The internal supply occurs via the 24VoutCtrl output. This is connected with the P24Vin input. The output may only be used to supply the control board. Specification internal supply Name 24VoutCtrl;...
  • Page 27 Connection of the control | 4 Too much current load! NOTICE Malfunctions can occur at the device and in the application. a) Determine the maximum current according "Determination of the current con- sumption". b) If current consumption at P24Vin is higher than max. output current at 24VoutCtrl, then select external or mixed supply.

  • Page 28: Safety Module X2B

    5 | Safety module X2B KEB Automation KG 5 Safety module X2B The installed safety module is identified by the 6th digit of the material number. 6. digit Variants reserved Safety module type 5 5.1 Safety manual type 5 The safety module type 5 includes the following functions:...

  • Page 29: Diagnosis/Visualisation X4A | 6

    Diagnosis/visualisation X4A | 6 6 Diagnosis/visualisation X4A The integrated serial interface provides the following functions: • Parameterization of the device with the KEB software COMBIVIS. • Connection for operator keyboard/display. • Connection for Bluetooth adapter. • DIN66019II as communication protocol. Interface...

  • Page 30: Data Cable Rs232 Pc-Drive Controller

    6 | Diagnosis/visualisation X4A KEB Automation KG 6.2 Data cable RS232 PC-Drive Controller 0058025-001D Fig. 2: Serial cable for the connection to a PC 6.3 USB-serial converter The USB serial converter (material number 0058060-0040) is used to connect drive controllers, operators or IPC controllers with...

  • Page 31: Fieldbus Interfaces | 7

    Fieldbus interfaces | 7 7 Fieldbus interfaces 7.1 Type code fieldbus A CAN interface is integrated in the control unit as standard. Other fieldbus inter- faces are identified by the 10th digit of the material number. 10. digit Control board variant PRO | no encoder interface, CAN®, Ethernet fieldbus interface, standard relay (Form PRO | Multi-encoder interface, CAN®, Ethernet fieldbus interface, stand-...

  • Page 32: Ethercat

    7 | Fieldbus interfaces KEB Automation KG Light pattern NET ST LED (red/ Status Light pattern Description green combination) Pre-Op g-0 (grid 200 ms) Device in state PRE-OP- ERATIONAL Stop g-0-0-0-0-0 (grid Device in state STOPPED g (continuously Device in state OPERA-...

  • Page 33: Fig. 4 Rj45 Socket Front View

    Fieldbus interfaces | 7 Max. number PDOUT data Max. 2 PDOs; Mapping freely selectable. 32 Byte + optional FSoE data. 64 Byte + optional FSoE data (from SW 2.8). Max. number PDIN data Max. 2 PDOs; Mapping freely selectable. 32 Byte + optional FSoE data. 64 Byte + optional FSoE data (from SW 2.8).

  • Page 34: Synchronous Communication Mode

    7 | Fieldbus interfaces KEB Automation KG Status Light pattern Description Invalid configuration r-0 (grid 200 ms) General configuration error. Warning limit r-0-0-0-0-0 (grid 200 ms) An error counter has reached reached or exceeded the warning level. Local Error r-0-0-0-0-0 (grid 200 ms) Local error;...

  • Page 35: Rs485 Potential-Free

    Fieldbus interfaces | 7 7.4 RS485 potential-free Specification Interface RS485 Transmission speed 9.6, 19.2, 38.4, 55.5, 57.6, 100, 115.2, 125, 250, 500 kBit/s Bus nodes 2 (1:1 connection through fixed bus ter- minating resistor) Common-mode voltage range 0...12 V to the reference potential Potential separation Potential-free to the reference potential (functional separation)

  • Page 36: Encoder Interfaces

    8 | Encoder interfaces KEB Automation KG 8 Encoder interfaces 8.1 Type code encoder interface The 10th digit of the material number shows which encoder interface is installed. 10. digit Control board variant PRO | no encoder interface, CAN®, Ethernet fieldbus interface, standard...

  • Page 37: Input Signals

    C corresponds to -> SIN_abs and D to -> (inverted) COS_abs.Thus D+ is at COS_abs- and D- is at COS_abs+. Alternative designation of en- Encoder signal KEB signal input Encoder signal KEB signal input coder signals (≡► Info)

  • Page 38: Encoder Sockets X3A/X3B

    8 | Encoder interfaces KEB Automation KG 8.4 Encoder sockets X3A/X3B X3A / X3B: Plug-in connector (front view socket) D-Sub DB-26 (HD), triple row socket Counterpart: Plug-in connector D-Sub DB-26 (HD), triple row, with fix- ing screw Encoder Incremental Incremental Resolver...

  • Page 39: Encoder Cable

    Encoder interfaces | 8 The maximum encoder cable length due to the voltage drop on the supply line is calculated as follows: voltage supply - min. encoder voltage max. encoder cable length = max. encoder current • 2 • wire resistor per meter Fig. 8: Encoder cable length The supply voltage depends on the set encoder.

  • Page 40: Tab. 21 Encoder Specifications

    8 | Encoder interfaces KEB Automation KG Signals Description 10, 11, Sin+/- Only channel A: 12, 13 Cos+/- Input for sinusoidal absolute signals Sin_abs+/- Uss=1 V for SinCos encoder Cos_abs+/- Uss=3.8 V maximum for resolver 10, 12 Clock+/- Output for clock signal RS485...

  • Page 41: Brake Control And Temperature Detection | 9

    Brake control and temperature detection | 9 9 Brake control and temperature detection Name Notes Brake control / output Brake control / output For supplying the feedback inputs P24Vin - 0.5V / max. 1A 24Vout (BR+ and 24Vout in total 2A) BCF1 Feedback input for brake control BCF2...

  • Page 42: Brake Control

    9 | Brake control and temperature detection KEB Automation KG 9.1 Brake control Incorrect dimensioning of the brake may cause malfunctions CAUTION Brake does not release or only with delay a) Choose the input voltage tolerance of the brake corresponding to the tolerance of the output voltage.

  • Page 43: Temperature Detection

    Brake control and temperature detection | 9 9.2 Temperature detection Electric shock by sensors without protective separation! DANGER a) Only use sensors with basic insulation. b) Only sensors with double insulation (basic insulation plus additional insulation) are permitted up to the specified year/week of manufacturing (see specifica- tion).

  • Page 44: Connection Of A Kty Sensor

    9 | Brake control and temperature detection KEB Automation KG 9.2.2 Connection of a KTY sensor No protection of the motor winding in case of wrong connection! NOTICE Non-observance leads to incorrect measurements and possibly to the de- struction of the motor winding a) Operate KTY sensors in forward direction.

  • Page 45: Revision History | 10

    Revision History | 10 10 Revision History Edition Version Note 2018-12 Pre-series version. 2019-07 Series version 2019-08 Values for temperature input changed; editorial changes. 2020-05 Notes for positive-driven relay inserted; CAN interface in prepar- ation; editorial changes. 2022-03 RS485 potential-free inserted; CAN interface; base-isolated temperature input;...

  • Page 46: Glossary

    - Part 1: General requirements (VDE 0113-1, IEC 44/709/CDV). Application EN 61800-5-1 The application is the intended use of the KEB product. Adjustable speed electrical power drive systems. Part 5-1: Safety requirements - Electrical, thermal and energy requirements (VDE 0160-105-1, IEC...
  • Page 47 Glossary SinCos Component for current measurement in the power Incremental encoder with sinusoidal signals. circuit. Hiperface Safely limited acceleration Bidirectional encoder interface of the company Sick-Stegmann. Safely limited speed HSP5 Fast, serial protocol. Safe maximum speed Incremental signal with an output voltage (up to SS1-r 30V) ->...

  • Page 48: Index

    Index KEB Automation KG Index Absolute input  23 Analog output  23 Bluetooth adapter  29 brake  42 brake feedback  42 Connecting cable  29 control elements  13 Current consumption  25 DC voltage output  27 Differential input  22 Equipotential bonding conductor  22 Operating operator  29...
  • Page 49 MORE KEB PARTNERS WORLDWIDE: www.keb-automation.com/contact...
  • Page 50 Automation with Drive www.keb-automation.com KEB Automation KG • Suedstraße 38 • D-32683 Barntrup • Tel: +49 5263 401-0 • E-Mail: info@keb.de...

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