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Summary of Contents for Atlas Copco PowerROC T30 E Tier 4
- Page 1 Atlas Copco PowerROC T30 E Tier 4 Maintenance schedules PM No. 9852 3252 01 2013-10...
- Page 2 © Copyright 2013, Atlas Copco Rock Drills AB, Sweden All product names in this publication are trademarks of Atlas Copco. Any unauthorized use or copying of the contents or any part thereof is prohibited. Illustrations and photos may show equipment with optional extras. No warranty is made regarding specifications or otherwise.
- Page 3 Safety Safety Reference......................... 5...
- Page 4 Safety...
- Page 5 Safety Reference Note Always read the information in the Safety document before starting to use the rig or starting maintenance work. 1250 0099 89...
- Page 6 Safety...
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Page 7: Table Of Contents
Maintenance schedules Maintenance schedules 1. Maintenance intervals ....................9 Foreword........................9 Every 4 percussion hours..................10 Drill steel support PowerROC T30 E -01 - Every 4 percussion hours ..... 10 Every 20 percussion hours..................11 Feeder PowerROC T30 E -01 - Every 20 percussion hours ......11 Rod handling system, RHS (optional equipment) - Every 20 percussion hours12 Rod handling system, RAS (optional equipment) - Every 20 percussion hours12 Drill steel support - Every 20th percussion hour .......... - Page 8 Maintenance schedules Compressor - every 1000th engine hour............41...
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Page 9: Maintenance Intervals
• Carefully read all the instructions and study the drawings of the machine so that maintenance work will be performed safely and correctly. Genuine Atlas Copco spare parts • To ensure the safety and functionality of the drill rig, always use genuine Atlas Copco spare parts. -
Page 10: Every 4 Percussion Hours
Maintenance schedules 1. Maintenance intervals Note The illustrations only show examples of grease nipples; check all attachments and bearings appurtenant to relevant systems so you can find the existing grease nipples. Every 4 percussion hours Drill steel support PowerROC T30 E -01 - Every 4 percussion hours Figure: Drill support Table: Drill support... -
Page 11: Every 20 Percussion Hours
Maintenance schedules 1. Maintenance intervals Every 20 percussion hours Feeder PowerROC T30 E -01 - Every 20 percussion hours A, 2 pcs Figure: Feeder Table: Feeder Check point Control object Action Limit valve switches Attaching, function Pull and return rope Adjust haul and return rope tension Intermediate drill steel support Lubrication... - Page 12 Maintenance schedules 1. Maintenance intervals Rod handling system, RHS (optional equipment) - Every 20 percussion hours Figure: RHS (Rod handling equipment) Table: RHS (Rod handling equipment) Check point Control object Action Grease nipples Pump grease into 14 grease nipples Rod handling system, RAS (optional equipment) - Every 20 percussion hours Figure: RAS (rod handling equipment)
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Page 13: Drill Steel Support - Every 20Th Percussion Hour
Maintenance schedules 1. Maintenance intervals Table: RAS (rod handling equipment) Check point Control object Action Grease nipples Pump grease into 2*4 grease nipples Drill steel support - Every 20th percussion hour Figure: Drill support Table: Drill support Check point Control object Action Bolted joints Tightening... -
Page 14: Every 100 Percussion Hours
Maintenance schedules 1. Maintenance intervals Every 100 percussion hours Feeder PowerROC T30 E -01 - Every 100 percussion hours Figure: Feeder Table: Feeder Check point Control object Action Cradle Check clearance, mounting, damage tightening torque 185 Nm (185 Nm (136 lbf ft)). Max clearance 2 - 4 mm. -
Page 15: Drill Steel Support Powerroc T30 E -01 - Every 100 Percussion Hours
Maintenance schedules 1. Maintenance intervals Drill steel support PowerROC T30 E -01 - Every 100 percus- sion hours Figure: Drill support Table: Drill support Check point Control object Action Drill steel support halves Adjustment, wear, cracks Ball bearings in cylinder lugs Check clearance, Max. -
Page 16: Rod Handling System, Rhs (Optional Equipment) - Every 100 Percussion Hours16
Maintenance schedules 1. Maintenance intervals Rod handling system, RHS (optional equipment) - Every 100 percussion hours Figure: Rod handling equipment Table: Rod handling equipment Check point Control object Action A (Applies only to Hydraulic motor Check mounting rigs equipped with RHS) Bushing halves Check for wear, cracks... -
Page 17: Rod Handling System, Ras (Optional Equipment) - Every 100 Percussion Hours17
Maintenance schedules 1. Maintenance intervals Rod handling system, RAS (optional equipment) - Every 100 percussion hours Figure: RAS (rod handling equipment) Table: RAS (rod handling equipment) Check point Control object Action Hydraulic cylinders Check mounting Bushing halves Check for wear, cracks... -
Page 18: Every 200 Percussion Hours
Maintenance schedules 1. Maintenance intervals Every 200 percussion hours Drill steel support PowerROC T30 E -01 - Every 200 percus- sion hours Figure: Drill support Table: Drill support Check point Control object Action Attachment Check mounting, inclination. Tightening torque 185 Nm (136 lbf.ft) 12 bolts Bolted joints Tightening... -
Page 19: Every 10 Engine Hours
Maintenance schedules 1. Maintenance intervals Every 10 engine hours Diesel engine - Every 10th engine hour Table: Diesel engine Check point Control object Action Check the oil level The oil should be between the two marks on the dipstick. Engine Leakage... -
Page 20: Compressor - Every 10Th Engine Hour
Maintenance schedules 1. Maintenance intervals Compressor - Every 10th engine hour Figure: Compressor Table: Compressor Check point Control object Action Oil level Level control. -
Page 21: Hydraulic System - Every 10Th Engine Hour
Maintenance schedules 1. Maintenance intervals Hydraulic system - Every 10th engine hour Figure: Hydraulic system Table: Hydraulic system Check point Control object Action Oil level The oil level should cover the lower sight glass completely and half the upper sight glass. The drill rig must be in a horizontal position Hydraulic oil filter Replace the filters if the return oil filter... -
Page 22: Lubricating Oil Tank - Every 10Th Engine Hour
Maintenance schedules 1. Maintenance intervals Lubricating oil tank - Every 10th engine hour Figure: Lubricating oil tank Table: Lubricating oil tank Check point Control object Action Lubricating oil tank Fill up to the high level mark. If all the oil in the lubricating system has been used up, bleeding of the system will be necessary. -
Page 23: Winch - Every 10Th Engine Hour
Maintenance schedules 1. Maintenance intervals Winch - every 10th engine hour Figure: Winch Table: Winch Check point Control object Action Winch wire rope Check for damage, unwinding, wear and corrosion Hook Check damage, cracks, wear and mounting... -
Page 24: Electrical System - Every 10Th Engine Hour
Maintenance schedules 1. Maintenance intervals Electrical system - every 10th engine hour Figure: Electrical system/emergency stop buttons Table: Electrical system/emergency stop buttons Check point Control object Action Emergency stop cable, feeder Check functionality. Emergency stop button, front Check function control panel Emergency stop button, diesel Check function panel... -
Page 25: Every 50Th Engine Hour
Maintenance schedules 1. Maintenance intervals Every 50th engine hour Frame, boom and feeder - Every 50 engine hours Figure: Frame, boom and feeder Table: Frame, boom and feeder Check point Control object Action Grease nipples Fill with grease... -
Page 26: Track Frames - Every 50Th Engine Hour
Maintenance schedules 1. Maintenance intervals Track frames - every 50th engine hour Figure: Track frames Table: Track frames Check point Control object Action Traction motors Check for signs of leakage Traction gears Check for leaks. First oil change after 150 engine hours , clean the gears with flushing oil before filling with new. -
Page 27: Radiator - Every 50Th Engine Hour
Maintenance schedules 1. Maintenance intervals Radiator - every 50th engine hour Figure: Radiator Table: Radiator Check point Control object Action Prefilter water separator Drain off the water Radiator Check coolant level, antifreeze. See maintenance instructions Radiator Check to see whether the radiators are clogged. -
Page 28: Hydraulic System - Every 50 Engine Hours
Maintenance schedules 1. Maintenance intervals Hydraulic system - Every 50 engine hours Figure: Hydraulic oil reservoir Table: Hydraulic systems Check point Control object Action Hydraulic oil reservoir Drain off the water. The drill rig must have been standing still for eight hours before the water can be drained. -
Page 29: Every 250 Engine Hours
Maintenance schedules 1. Maintenance intervals Table: Winch Check point Control object Action Attachment Tightening torque 315 Nm Grease nipples Fill with grease Every 250 engine hours Frame, boom and feeder - Every 250 engine hours D,E,F D,E,F D,E,F D,E,F Figure: Frame, boom and feeder Table: Frame, boom and feeder Check point Control object... -
Page 30: Electrical System - Every 250Th Engine Hour
Maintenance schedules 1. Maintenance intervals Check point Control object Action Feed bracket Check clearance between feed and feed bracket 2 - 4 mm Feed bracket Mounting, tightening torque 185 Nm (136 lbf.ft) Attachment of feed extension Check mounting. Tightening torque 90 Nm. cylinder All axles Check for play between bushes, shaft and... -
Page 31: Track Frames - Every 250Th Engine Hour
Maintenance schedules 1. Maintenance intervals Track frames - Every 250th engine hour Figure: Track frames Table: Track frames Check point Control object Action Traction gear Check for leaks Traction gear Check oil level. Level plug and filler plug must be in horizontal position. Traction motors Check mounting. -
Page 32: Lubricating Oil Tank - Every 250 Engine Hours
Maintenance schedules 1. Maintenance intervals Lubricating oil tank - Every 250 engine hours Figure: Lubricating oil tank Table: Lubricating oil tank Check point Control object Action Lubricating oil tank Drain off water... -
Page 33: Dust Collector (Dct) - Every 250Th Engine Hour
Maintenance schedules 1. Maintenance intervals Dust collector (DCT) - Every 250th engine hour Figure: DCT Table: DCT Check point Control object Action Engine plate Mounting 8 bolts 41 Nm Engine Mounting 2 bolts 41 Nm Fan housing Mounting 8 bolts 73 Nm Dust collector Mounting 6 bolts 185 Nm... -
Page 34: Diesel Engine - Every 250Th Engine Hour
Maintenance schedules 1. Maintenance intervals Diesel engine - every 250th engine hour Table: Diesel engine Check point Control object Action Prefilter, fuel Change filter element Oil filter Replace the filter cartridge Fine filter Change filter element Alternator belts Check tension, wear and cracks Engine Changing oil Battery... -
Page 35: Compressor Tank - Every 250 Engine Hours
Maintenance schedules 1. Maintenance intervals Compressor tank - every 250 engine hours Figure: Compressor tank Table: Compressor tank Check point Control object Action Drain water from the air receiver Open valve A on the compressor tank... -
Page 36: Every 500Th Engine Hour
Maintenance schedules 1. Maintenance intervals Every 500th engine hour Track frames - every 500th engine hour Figure: Track frames Table: Track frames Check point Control object Action Track frames Check mounting, Tightening torque 73 Nm (57 lbf ft). 2 x 3 bolts. Track wheels Check mounting. -
Page 37: Diesel Engine - Every 500Th Engine Hour
Maintenance schedules 1. Maintenance intervals Diesel engine - every 500th engine hour Figure: Diesel engine Table: Diesel engine Check point Control object Action Power frame, mounting M16: Tightening torque 185 Nm. Engine, mounting M10: Tightening torque 41 Nm. M12: Tightening torque 73 Nm. M16: Tightening torque 185 Nm. -
Page 38: Air Filter - Every 500 Engine Hours
Maintenance schedules 1. Maintenance intervals Air filter - every 500 engine hours Figure: Air filter Table: Air filter Check point Control object Action Compressor air filter Replace the safety filter every 10th time the filter element is replaced or if the filter element's indicator (B) still gives an indication. -
Page 39: Hydraulic Jacks - Every 500Th Engine Hour (Option)
Maintenance schedules 1. Maintenance intervals Hydraulic jacks - Every 500th engine hour (Option) Figure: Hydraulic jack Table: Hydraulic jack Check point Control object Action Hydraulic jack Tightening torque 73 Nm Hydraulic jack Tightening torque 185 Nm Hydraulic jack Tightening torque 120 Nm... -
Page 40: Winch - Every 500Th Engine Hour
Maintenance schedules 1. Maintenance intervals Winch - every 500th engine hour Table: Winch Check point Control object Action Winch gear Change the oil for the first time after 500 engine hours. Thereafter once per year. Disengagement of the drum brake Lubricate with oil if it does not rotate freely Every 1000th engine hour Hydraulic system - every 1000th engine hour Table: Hydraulic systems... - Page 41 Maintenance schedules 1. Maintenance intervals Compressor - every 1000th engine hour Figure: Compressor Table: Compressor Check point Control object Action Compressor Changing oil Oil filter Change cartridge Safety valve 15 bar pressure test...
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