Atlas Copco Dynapac CA250 i Instruction Manual

Vibratory roller

Hide thumbs

Table Of Contents

Table of Contents

Quick Links

Download this manual

Instructions manual

Operating & Maintenance

ICA250i-IN3EN1.pdf

Vibratory roller

KOEL 4R1040TA

Serial number

10000154x0E001169 -

Original instruction

Reservation for changes

Printed in India

CA250 i

Engine

Table of Contents

Need help?

Do you have a question about the Dynapac CA250 i and is the answer not in the manual?

Questions and answers

Summary of Contents for Atlas Copco Dynapac CA250 i

Page 1 Instructions manual Instructions manual Operating & Maintenance Operating & Maintenance ICA250i-IN3EN1.pdf ICA250i-IN3EN1.pdf Vibratory roller Vibratory roller CA250 i CA250 i Engine Engine KOEL 4R1040TA KOEL 4R1040TA Serial number Serial number 10000154x0E001169 - 10000154x0E001169 - Original instruction Original instruction Reservation for changes Reservation for changes Printed in India Printed in India...
Page 3: Table Of Contents
Table of Contents Introduction ..........................1 The machine ....................1 Intended use ....................1 Warning symbols..................1 Safety information ..................1 General ....................... 2 Safety - General instructions....................3 Safety - when operating ......................5 Slopes ......................5 Driving near edges ..................6 Special instructions ........................
Page 4 Machine description ....................... 17 Identification ......................17 Product identification number on the frame ..........17 Machine plate.................... 17 Explanation of 17PIN serial number............18 Engine plates .................... 18 Decals........................19 Location - decals ..................19 Safety decals..................... 20 Info decals....................21 Instruments/controls ....................
Page 5 Operating the roller ................... 34 Vibration ........................35 Vibration On/Off ..................35 Vibration - Activation ................. 35 Braking ........................36 Normal braking..................36 Emergency braking ................... 36 Switching off....................37 Parking ........................37 Master switch .................... 37 Chocking the drums .................. 38 Long-term parking........................
Page 6 Rear axle brake..................43 Releasing the parking brake in the drum ..........44 Towing the roller..................45 Re-activating the rear axle brake .............. 46 Roller prepared for transport ..............46 Operating instructions - Summary ..................47 Preventive maintenance ......................49 Acceptance and delivery inspection............
Page 7 Hydraulic reservoir - Check fluid level............62 Steering cylinder - Lubrication..............63 Maintenance - 50h ......................... 65 Air cleaner Checking - Change the main air filter............65 Backup filter - Change................66 Air cleaner - Cleaning....................66 Articulation - Lubrication................67 Steering joint - Lubrication ................
Page 8 Rear axle's planetary gears - Draining the oil ........... 81 Rear axle's planetary gears - Oil change - Oil filling ......... 82 Maintenance - 2000h ......................83 Hydraulic reservoir - Changing the fluid ............ 83 Drum - Oil change ..................84 Steering hitch - Check................
Page 9: Introduction
Introduction Introduction The machine CA250i is one of Dynapac's medium-heavy soil compaction rollers. It is available in STD and D versions. Intended use All types of base courses and subbase courses can be compacted deeper and the interchangeable drums, D to PD, and vice versa, facilitate even greater variety in the range of application.
Page 10: General
Introduction Read the entire manual before starting the Read the entire manual before starting the machine and before carrying out any machine and before carrying out any maintenance. maintenance. Replace immediately the instruction manuals if Replace immediately the instruction manuals if lost, damaged or unreadable.
Page 11: Safety - General Instructions
Safety - General instructions Safety - General instructions (Also read the safety manual) The operator must be familiar with the contents of the OPERATION section The operator must be familiar with the contents of the OPERATION section before starting the roller. before starting the roller.
Page 12 Safety - General instructions 16. Hearing protection is recommended if the noise level exceeds 85 dB(A). The 16. Hearing protection is recommended if the noise level exceeds 85 dB(A). The noise level can vary depending on the equipment on the machine and the noise level can vary depending on the equipment on the machine and the surface the machine is being used on.
Page 13: Safety - When Operating
Safety - when operating Safety - when operating Prevent persons from entering or remaining in Prevent persons from entering or remaining in the danger area, i.e. a distance of at least 7 m the danger area, i.e. a distance of at least 7 m (23 ft) in all directions from operating machines.
Page 14: Driving Near Edges
Safety - when operating Driving near edges When driving near an edge, minimum 2/3 of the drum width must be on solid ground. Keep in mind that the machine's center of gravity Keep in mind that the machine's center of gravity moves outwards when steering.
Page 15: Special Instructions
Special instructions Special instructions Standard lubricants and other recommended oils and fluids Before leaving the factory, the systems and components are filled with the oils and fluids specified in the lubricant specification. These are suitable for ambient temperatures in the range -15°C to +40°C (5°F - 105°F).
Page 16: Roll Over Protective Structure (Rops), Rops Approved Cab
Special instructions Roll Over Protective Structure (ROPS), ROPS approved cab If the machine is fitted with a Roll Over If the machine is fitted with a Roll Over Protective Structure (ROPS, or ROPS approved Protective Structure (ROPS, or ROPS approved cab) never carry out any welding or drilling in cab) never carry out any welding or drilling in the structure or cab.
Page 17: Jump Starting
Special instructions Jump starting Do not connect the negative cable to the Do not connect the negative cable to the negative terminal on the dead battery. A spark negative terminal on the dead battery. A spark can ignite the oxy-hydrogen gas formed can ignite the oxy-hydrogen gas formed around the battery.
Page 18 Special instructions ICA250i-IN3EN1.pdf 2013-06-24...
Page 19: Technical Specifications
Technical specifications Technical specifications Vibrations - Operator station (ISO 2631) The vibration levels are measured in accordance with the operational cycle described in The vibration levels are measured in accordance with the operational cycle described in EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched on, on soft polymer material and with the operator’s seat in the transport position.
Page 20: Dimensions, Side View
Technical specifications Dimensions, side view Dimensions Dimensions Wheelbase, drum and wheel Wheelbase, drum and wheel 2887 2887 133.7 133.7 Length, standard equipped roller Length, standard equipped roller 5550 5550 218.5 218.5 Height, with ROPS (STD, D) Height, with ROPS (STD, D) 2905 2905 114.4...
Page 21: Dimensions, Top View
Technical specifications Dimensions, top view Dimensions Dimensions Width, standard equipped roller Width, standard equipped roller 2384 2384 93.9 93.9 Overhang, left frame side Overhang, left frame side 1.96 1.96 Overhang, right frame side Overhang, right frame side 1.96 1.96 Turn radius, external Turn radius, external 5400 5400...
Page 22: Working Capacity
Technical specifications Working capacity Compaction data Compaction data Static linear load (STD) Static linear load (STD) 29,6 kg/cm 29,6 kg/cm 165.8 pli 165.8 pli Static linear load (D) Static linear load (D) 30,5 kg/cm 30,5 kg/cm 170.8 pli 170.8 pli Amplitude, high (STD, D) Amplitude, high (STD, D) 1,7 mm...
Page 23: Hydraulic System
Technical specifications Hydraulic system Opening pressure Opening pressure Drive system Drive system 38,0 38,0 Supply system Supply system Vibration system Vibration system 32,5 32,5 Control systems Control systems 17,5 17,5 Brake release Brake release ROPS - bolts Bolt dimensions : Bolt dimensions : M24 (PN 4700904562) M24 (PN 4700904562)
Page 24: Tightening Torque
Technical specifications Tightening torque Tightening torque in Nm (lbf.ft) for oiled or dry bolts tightened with a torque wrench. Metric coarse screw thread, bright galvanized (fzb): STRENGTH CLASS: 8.8, Oiled 8.8, Oiled 8.8, Dry 8.8, Dry 10.9, Oiled 10.9, Oiled 10.9, Dry 10.9, Dry 12.9, Oiled...
Page 25: Machine Description
Machine description Machine description Identification Product identification number on the frame The machine PIN (product identification number) (1) is punched on the right edge of the front frame or the upper edge of the right frameside. Fig. Front frame 1. PIN Machine plate The machine type plate (1) is attached to the front left side of the frame, beside the steering joint.
Page 26: Explanation Of 17Pin Serial Number
Machine description Explanation of 17PIN serial number A= Manufacturer 00123 00123 A 123456 123456 B= Family/Model C= Check letter D= No coding E= Production unit F= Serial number Engine plates The engine plate (1) is affixed to the right side of the engine.
Page 27: Decals
Machine description Decals Location - decals 14, 4 Warning, Crush zone Warning, Crush zone 7. Product sign 7. Product sign 13. Handbook compartment 13. Handbook compartment Warning, Rotating engine Warning, Rotating engine 8. Diesel fuel 8. Diesel fuel 14. Tire pressure 14.
Page 28: Safety Decals
Machine description Safety decals Always make sure that all safety decals are completely legible, and remove dirt or order new decals if they have become illegible. Use the part number specified on each decal. 4700903422 Warning - Crush zone, articulation/drum. Maintain a safe distance from the crush zone.
Page 29: Info Decals
Machine description 4700903985 Warning - Ballasted tire. Read the instruction manual. Info decals Coolant Coolant Diesel fuel Diesel fuel Lifting point Lifting point Hoisting plate Hoisting plate Handbook compartment Handbook compartment Master switch Master switch Hydraulic fluid Hydraulic fluid Tire pressure Tire pressure Securing point Securing point...
Page 30: Instruments/Controls
Machine description Instruments/controls Locations - Instruments and controls Fig. Instruments and control panel Driving lights, Low beam Driving lights, Low beam Control panel Control panel Driving lights, High beam Driving lights, High beam Parking brake On/Off Parking brake On/Off Hazard flashers Hazard flashers Transport mode/Traction control (Optional) Transport mode/Traction control (Optional)
Page 31: Locations - Control Panel And Controls
Machine description Locations - Control panel and controls Fig. Control panel Fig. Operator's station Fig. Operator position Starter switch Starter switch Low fuel level Low fuel level Emergency stop Emergency stop Oil pressure, diesel engine Oil pressure, diesel engine Vibration ON/OFF Vibration ON/OFF Parking brake Parking brake...
Page 32: Function Description
Machine description Function description Designation Designation Symbol Symbol Function Function Starter switch Starter switch Positions 1-2: Shut off position, key can be Positions 1-2: Shut off position, key can be removed. removed. Position 3a: All instruments and electric controls Position 3a: All instruments and electric controls are supplied with power.
Page 33 Machine description Designation Designation Symbol Symbol Function Function Hazard beacon, switch Hazard beacon, switch Where depressed, the hazard beacon is on Where depressed, the hazard beacon is on (Optional) (Optional) Direction indicators, Direction indicators, When depressed to the left, the left direction When depressed to the left, the left direction switch (Optional) switch (Optional)
Page 34: Electrical System
Machine description Electrical system Main fuses The main fuse (1) is placed by the battery disconnector (4). The fuse is of the flat pin type. The fuel solenoid relay (2) and the starter relay (3) are also fitted here. Main fuse 40A (Orange) Fig.
Page 35: Fuses
Machine description Fuses The figure shows the position of the fuses. The table below gives fuse amperage and function. All fuses are flat pin fuses. The machine is equipped with a 12V electrical system and an AC alternator. Fig. Fuses boxes. Fuses in boxes F1 Fuses in boxes F1 Emergency stop, ECU, reversing alarm,...
Page 36 Machine description ICA250i-IN3EN1.pdf 2013-06-24...
Page 37: Operation
Operation Operation Before starting Master switch - Switching on Remember to carry out daily maintenance. Refer to the maintenance instructions. The master switch is located in the engine compartment. Open the engine cover and set the key (1) to the ON position. The entire roller is now supplied with power.
Page 38: Driver Seat (Option)- Adjustment
Operation Driver seat (Option)- Adjustment Adjust the operator’s seat so that the position is comfortable and so that the controls are within easy reach. The seat can be adjusted as follows. - Length adjustment (1) - Weight adjustment (2) Fig. Driver seat - Back support angle (3) 1.
Page 39: Operator Position
Operation Operator position If a ROPS (2) (Roll Over Protective Structure) or a cab is fitted to the roller, always wear the seat belt (1) provided and wear a protective helmet. Replace the seat belt (1) if it shows signs of Replace the seat belt (1) if it shows signs of wear or has been subjected to high levels of wear or has been subjected to high levels of...
Page 40: Interlock
Operation Interlock The roller is equipped with Interlock. The engine switches off 4 seconds after the operator rises from the seat. The engine stops whether the forward/reverse lever is in the neutral or the drive position. The engine does not stop if the parking brake is activated.
Page 41 Operation Check while warming the engine that the warning lamps for the oil pressure (24) and charging (28) go out. The warning lamp (25) should remain on. When starting and driving a machine that is cold, When starting and driving a machine that is cold, remember that the hydraulic fluid is also cold and remember that the hydraulic fluid is also cold and that braking distances can be longer than normal...
Page 42: Operating
Operation Operating Operating the roller Under no circumstances is the machine to be Under no circumstances is the machine to be operated from the ground. The operator must be operated from the ground. The operator must be seated inside the machine during all operation. seated inside the machine during all operation.
Page 43: Vibration
Operation Vibration Vibration On/Off Activation/deactivation of the vibration is selected with the switch (20). The operator must activate the vibration via the switch (4) on the underside of the forward/reverse handle. See illustration below. Fig. Instrument panel 20. Vibration switch. Vibration - Activation Never activate vibration when the roller is Never activate vibration when the roller is...
Page 44: Braking
Operation Braking Normal braking Press the switch (4) to switch off the vibration. Move the forward/reverse lever (6) to the neutral position to stop the roller. Turn the engine speed control (33) forward to idling position. Set the parkering brake switch (31) in the On position. Always use the parking brake (31) when the Always use the parking brake (31) when the machine is stationary on a sloping surface.
Page 45: Switching Off
Operation Switching off Check instruments and warning lamps to see if any faults are indicated. Switch off all lights and other electrical functions. Turn the starter switch (1) to the left to switched off position 1. At the end of the shift, lower the instrument cover (22) and lock it.
Page 46: Chocking The Drums
Operation Chocking the drums Never disembark from the machine when the is Never disembark from the machine when the is engine running, unless the reserve/parking brake engine running, unless the reserve/parking brake knob is depressed. knob is depressed. Make sure that the roller is parked in a safe place Make sure that the roller is parked in a safe place with respect to other road users.
Page 47: Long-Term Parking
Long-term parking Long-term parking The following instructions should be followed The following instructions should be followed when long term parking (more than one month). when long term parking (more than one month). These measures apply when parking for a period of up to 6 months.
Page 48: Steering Cylinder, Hinges, Etc
Long-term parking Steering cylinder, hinges, etc. Lubricate the articulation bearing with grease (see under the heading "Every 50 hours of operation"). Grease the steering cylinder piston with conservation grease. Grease the hinges on the doors to the engine compartment and the cab. Grease both ends of the forward/reverse control (bright parts) (see under the heading 'Every 500 hours of operation').
Page 49: Miscellaneous
Miscellaneous Miscellaneous Lifting Locking the articulation Articulation must be locked to prevent inadvertent Articulation must be locked to prevent inadvertent turning before lifting the roller. turning before lifting the roller. Turn the steering wheel to the straight ahead position. Push in the emergency/parking brake knob. Pull out the lowermost locking pin (2), which has a a wire attached.
Page 50: Unlocking The Articulation
Miscellaneous Unlocking the articulation Remember to unlock the articulation before Remember to unlock the articulation before operating. operating. Fold the locking arm (1) back and secure it in the locking lug (4) with the locking stud (3). Insert the lowermost locking pin (2) fitted with a wire, to secure the locking stud (3).
Page 51: Alternative 2
Miscellaneous Alternative 2 Towing short distances when the engine is inoperative First release both towing valves as per alternative 1. Chock the drums to prevent the roller from moving Chock the drums to prevent the roller from moving when the brakes are mechanically disengaged. when the brakes are mechanically disengaged.
Page 52: Releasing The Parking Brake In The Drum
Miscellaneous Releasing the parking brake in the drum Fig. Drum motor Remove and dispose of the rubber plug from the Remove and dispose of the rubber plug from the brake protector. brake protector. Loosen the metallic plug. Loosen the metallic plug. Use a screw fitted with a nut and washer.
Page 53: Towing The Roller
Miscellaneous Towing the roller When towing/recovering, the roller must be braked When towing/recovering, the roller must be braked by the towing vehicle. A towing bar must be used by the towing vehicle. A towing bar must be used as the roller has no brakes. as the roller has no brakes.
Page 54: Re-Activating The Rear Axle Brake
Miscellaneous Re-activating the rear axle brake Chock the drum and wheels to prevent the roller Chock the drum and wheels to prevent the roller from moving when the brakes are mechanically from moving when the brakes are mechanically disengaged. disengaged. Apply pressure (13 bar) into the parking brake ports (4).
Page 55: Operating Instructions - Summary
Operating instructions - Summary Operating instructions - Summary Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Make sure that all instructions in the MAINTENANCE section are followed. Make sure that all instructions in the MAINTENANCE section are followed. Turn the master switch to the ON position.
Page 56 Operating instructions - Summary ICA250i-IN3EN1.pdf 2013-06-24...
Page 57: Preventive Maintenance
Preventive maintenance Preventive maintenance Complete maintenance is necessary for the machine to function satisfactorily and at the lowest possible cost. The Maintenance section includes the periodic maintenance that must be carried out on the machine. The recommended maintenance intervals assume that the machine is used in a normal environment and working conditions.
Page 58 Preventive maintenance ICA250i-IN3EN1.pdf 2013-06-24...
Page 59: Maintenance - Lubricants And Symbols
Maintenance - Lubricants and symbols Maintenance - Lubricants and symbols Fluid volumes Fluid volumes Rear axle (Carraro) Rear axle (Carraro) - Differential - Differential 14,5 ±0,5 liter 14,5 ±0,5 liter - Planet gear - Planet gear 1,3 ±0,1 liters/side 1,3 ±0,1 liters/side - Transmission box - Transmission box 0,5 ±0,1 liters...
Page 60: Maintenance Symbols
Maintenance - Lubricants and symbols Other fuel and lubricants are required when Other fuel and lubricants are required when operating in areas with extremely high or operating in areas with extremely high or extremely low ambient temperatures. See the extremely low ambient temperatures. See the ‘Special instructions’...
Page 61: Maintenance - Maintenance Schedule
Maintenance - Maintenance schedule Maintenance - Maintenance schedule Service and maintenance points Fig. Service and maintenance points 1. Cooler grille 1. Cooler grille Scrapers Scrapers Draining, fuel tank Draining, fuel tank 2. Fuel filter, mud filter 2. Fuel filter, mud filter Drum oil, level plug Drum oil, level plug Diesel engine suspension, x4...
Page 62: Every 10 Hours Of Operation (Daily)
Maintenance - Maintenance schedule Remove all dirt before filling, when checking Remove all dirt before filling, when checking oils and fuel and when lubricating using oil or oils and fuel and when lubricating using oil or grease. grease. The manufacturer’s instructions found in the The manufacturer’s instructions found in the engine manual also apply.
Page 63: Every 50 Hours Of Operation (Weekly)
Maintenance - Maintenance schedule Every 50 hours of operation (Weekly) Refer to the contents to find the page number of the sections referred to! Pos. in fig Pos. in fig Action Action Comment Comment Check that hoses and couplings are not leaking Check that hoses and couplings are not leaking Inspect/clean the filter element in the air cleaner Inspect/clean the filter element in the air cleaner...
Page 64: Every 1000 Hours Of Operation (Every Six Months)
Maintenance - Maintenance schedule Every 1000 hours of operation (Every six months) Refer to the contents to find the page number of the sections referred to ! Pos. in fig Pos. in fig Action Action Comment Comment Change the hydraulic fluid filter Change the hydraulic fluid filter Drain the condensate from hydraulic reservoir Drain the condensate from hydraulic reservoir...
Page 65: Maintenance, 10H
Maintenance, 10h Maintenance, 10h Park the roller on a level surface. Park the roller on a level surface. When checking and making adjustments, the When checking and making adjustments, the engine should be switched off and the engine should be switched off and the emergency/parking brake should be applied, if emergency/parking brake should be applied, if not otherwise specified.
Page 66: Steel Scrapers (Optional)
Maintenance, 10h Steel scrapers (Optional) If necessary, adjust distance to the drum as follows: Undo the screws (2) on the scraper attachment. Then adjust the scraper blade (1) to 20 mm from the drum. Tighten the screws (2). Repeat the procedure for the other scraper blades (x4). Fig.
Page 67: Coolant Level - Check
Maintenance, 10h Coolant level - Check Cooling liquid holder is placed up beside the hydraulic oil tank and is seen easiest from the right side of the roller. The filler cap (2) is accessible from the top of the engine hood. Check the coolant level with the engine stopped and cold.
Page 68: Air Circulation - Check
Maintenance, 10h Air circulation - Check Ensure that the diesel engine has free circulation of cooling air through the vents in the hood. Observe extreme caution if the filler cap must be Observe extreme caution if the filler cap must be opened when the engine is hot.
Page 69: Diesel Engine Check Oil Level
Maintenance, 10h Diesel engine Check oil level Take care not to touch any hot parts of the engine Take care not to touch any hot parts of the engine or the radiator when removing the dipstick. Risk or the radiator when removing the dipstick. Risk for burns.
Page 70: Hydraulic Reservoir - Check Fluid Level
Maintenance, 10h Brakes - Check Check operation of the brakes as follows: Check operation of the brakes as follows: Checking the parking brake Drive the roller slowly forward. Hold the steering wheel firmly and brace yourself for a sudden stop. Push in the parking brake switch (1).
Page 71: Steering Cylinder - Lubrication
Maintenance, 10h Steering cylinder - Lubrication Wipe off any dirt and grease from the nipples. Grease each nipple (1) with three strokes of a hand-operated grease gun. Leave a small amount of grease on the nipples following lubrication to prevent dirt from penetrating in. Use grease as per the lubricant specification.
Page 72 Maintenance, 10h ICA250i-IN3EN1.pdf 2013-06-24...
Page 73: Maintenance - 50H
Maintenance - 50h Maintenance - 50h Park the roller on a level surface. Park the roller on a level surface. When checking and making adjustments, the When checking and making adjustments, the engine should be switched off and the engine should be switched off and the emergency/parking brake should be applied, if emergency/parking brake should be applied, if not otherwise specified.
Page 74: Backup Filter - Change
Maintenance - 50h Backup filter - Change Change the backup filter with a new filter after every third replacement of the main filter. To change the backup filter (1), pull the old filter out of its holder, insert a new filter and reassemble the air cleaner in the reverse order.
Page 75: Articulation - Lubrication
Maintenance - 50h Articulation - Lubrication Do not allow anyone to remain in the vicinity of the Do not allow anyone to remain in the vicinity of the steering joint when the engine is running. Risk of steering joint when the engine is running. Risk of being crushed when the steering is operated.
Page 76: Tires - Air Pressure - Wheel Nuts - Tightening
Maintenance - 50h Tires - Air pressure - Wheel nuts - Tightening Check the tire pressures using a pressure gauge. If the tires are filled with fluid, the air valve (1) must be in the "12 o'clock" position during pumping. Recommended pressure: See Technical Specifications.
Page 77: Maintenance - 250H
Maintenance - 250h Maintenance - 250h Park the roller on a level surface. Park the roller on a level surface. When checking and making adjustments, the When checking and making adjustments, the engine should be switched off and the engine should be switched off and the emergency/parking brake should be applied, if emergency/parking brake should be applied, if not otherwise specified.
Page 78: Rear Axle Transmission Box - Check Oil Level
Maintenance - 250h Rear axle transmission box - Check oil level Never work under the roller when the engine is Never work under the roller when the engine is running. Park on a level surface. Block the wheels running. Park on a level surface. Block the wheels securely.
Page 79: Drum - Checking The Oil Level
Maintenance - 250h Drum - Checking the oil level Place the roller on a level surface so that the filler plug (1) and the drum's number plate (2) are visible on the right side of the drum. The oil level should now reach the sight glass (3). If necessary, remove the filler plug (1) and fill to halfway up the sight glass.
Page 80: Bolted Joints - Checking Tightening Torque
Maintenance - 250h Bolted joints - Checking tightening torque Steering pump to diesel engine (1) 55 Nm, lightly oiled Rear axle suspension (2) 330 Nm (243 lbf.ft), oiled. Engine suspension (3). Check that all the M12 bolts (x20) are tightened, 70 Nm, and lightly oiled. Wheel nuts (4).
Page 81: Battery - Check Electrolyte Level
Maintenance - 250h Battery - Check electrolyte level Never use a naked flame when checking the Never use a naked flame when checking the 1 2 3 battery as the electrolyte emits explosive gas while battery as the electrolyte emits explosive gas while the alternator is charging.
Page 82 Maintenance - 250h ICA250i-IN3EN1.pdf 2013-06-24...
Page 83: Maintenance - 500H
Maintenance - 500h Maintenance - 500h Park the roller on a level surface. Park the roller on a level surface. When checking and making adjustments, the When checking and making adjustments, the engine should be switched off and the engine should be switched off and the emergency/parking brake should be applied, if emergency/parking brake should be applied, if not otherwise specified.
Page 84: Diesel Engine - Oil And Filter Change
Maintenance - 500h Diesel engine - Oil and Filter change Take great care when draining warm fluid and oil. Take great care when draining warm fluid and oil. Wear protective gloves and goggles. Wear protective gloves and goggles. The oil drain plug (1) is most easily accessible from the bottom of the engine and is located attached to a hose on the rear axle..
Page 85: Maintenance - 1000H
Maintenance - 1000h Maintenance - 1000h Park the roller on a level surface. Park the roller on a level surface. When checking and making adjustments, the When checking and making adjustments, the engine should be switched off and the engine should be switched off and the emergency/parking brake should be applied, if emergency/parking brake should be applied, if not otherwise specified.
Page 86: Hydraulic Fluid Reservoir - Draining
Maintenance - 1000h Apply a thin coat of fresh hydraulic fluid to the seal on the new filter. Screw tight the filter by hand. First tighten the filter until its seal is in contact with First tighten the filter until its seal is in contact with the filter attachment.
Page 87: Fuel Tank - Drainage
Maintenance - 1000h Fuel tank - Drainage Water and sediment in the fuel tank are removed via the drainage plug (1) in the bottom of the fuel tank. Be very careful during draining. Do not drop the Be very careful during draining. Do not drop the plug or else all the fuel will flow out.
Page 88: Rear Axle Differential - Oil Change
Maintenance - 1000h Rear axle differential - Oil change Never work under the roller when the engine is Never work under the roller when the engine is running. Park on a level surface. Block the wheels running. Park on a level surface. Block the wheels securely.
Page 89: Rear Axle Transmission - Oil Change
Maintenance - 1000h Rear axle transmission - Oil change Before draining the oil, use the breather (7) to release possible internal pressure. Wipe clean and remove one of the two level/filler plugs (5) and the drain plug (6) and drain the oil into a suitable receptacle.
Page 90: Rear Axle's Planetary Gears - Oil Change - Oil Filling
Maintenance - 1000h Rear axle's planetary gears - Oil change - Oil filling Set the roller so that the plug (4) in the planetary gear is at "3 o' clock". Wipe clean and remove the plug (4). Fill with oil to the lower edge of the level hole. Use transmission oil.
Page 91: Maintenance - 2000H
Maintenance - 2000h Maintenance - 2000h Park the roller on a level surface. Park the roller on a level surface. When checking and making adjustments, the When checking and making adjustments, the engine should be switched off and the engine should be switched off and the emergency/parking brake should be applied, if emergency/parking brake should be applied, if not otherwise specified.
Page 92: Drum - Oil Change
Maintenance - 2000h Drum - Oil change Place the roller on a level surface so that the drain plug (1) is straight down. Position a container that holds 15 liters under the plug. Save the oil and dispose of it in an approved Save the oil and dispose of it in an approved manner.
Page 93: Controls - Lubrication
Maintenance - 2000h Controls - Lubrication Grease Forward/Back- throttle mechanical mechanism. Take away the outer hatch down below the seat by loosening the screws (2). Grease the workings with oil. Refit the hatch. Fig. F/B control 2. Screws 2013-06-24 ICA250i-IN3EN1.pdf...

Atlas Copco Dynapac CA250 i Instruction Manual

Quick Links

Need help?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Atlas Copco Dynapac CA250 i

Summary of Contents for Atlas Copco Dynapac CA250 i

Table of Contents