Atlas Copco CA3600 Instruction Manual
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Atlas Copco CA3600 Instruction Manual

Vibratory roller, engine deutz tcd 6.1 l06 4v / deutz tcd 2012 l06 2v iiib/t4i / iiia/t3
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Instruction manual
Instruction manual
Operating & Maintenance
Operating & Maintenance
4812159101_B.pdf
4812159101_B.pdf
Vibratory roller
Vibratory roller
CA3600/4600
CA3600/4600
Deutz TCD 6.1 L06 4V (IIIB/T4i)
Deutz TCD 6.1 L06 4V (IIIB/T4i)
Deutz TCD 2012 L06 2V (IIIA/T3)
Deutz TCD 2012 L06 2V (IIIA/T3)
Serial number
Serial number
10000148x0A00xxxx -
10000148x0A00xxxx -
10000152x0A00xxxx -
10000152x0A00xxxx -
10000147x0A015846 -
10000147x0A015846 -
10000151x0A010703 -
10000151x0A010703 -
Translation of original instruction
Translation of original instruction
Reservation for changes
Reservation for changes
Printed in Sweden
Printed in Sweden
Engine
Engine

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Summary of Contents for Atlas Copco CA3600

  • Page 1 Instruction manual Operating & Maintenance Operating & Maintenance 4812159101_B.pdf 4812159101_B.pdf Vibratory roller Vibratory roller CA3600/4600 CA3600/4600 Engine Engine Deutz TCD 6.1 L06 4V (IIIB/T4i) Deutz TCD 6.1 L06 4V (IIIB/T4i) Deutz TCD 2012 L06 2V (IIIA/T3) Deutz TCD 2012 L06 2V (IIIA/T3)

  • Page 3: Table Of Contents

    Table of Contents Introduction ..........................1 The machine ....................1 Intended use ....................1 Warning symbols..................1 Safety information ..................1 General ....................... 2 CE marking and Declaration of conformity..........3 Safety - General instructions....................5 Safety - when operating ......................7 Driving near edges ..................
  • Page 4 General ..................... 20 Fluid filled tires (Ballasted tires)..........21 Hydraulic system..................21 Automatic Climate Control (ACC) (Optional)..........21 Tightening torque ..................22 Machine description ....................... 23 Diesel engine .................... 23 Electrical system ..................23 Propulsion system/Transmission .............. 23 Brake system .................... 24 Steering system ..................
  • Page 5 Dynapac Sub System (DSS)..............41 "MAIN MENU" ................... 42 "USER SETTINGS" ..............42 "SERVICE MENU" ..............43 "ABOUT"..................44 Operator help when starting..............45 Operator help Workmode................45 Instruments and controls, cab ..............46 Function description of instruments and controls in the cab ..... 47 Using the cab controls................
  • Page 6 Interlock..................... 59 Operator position..................59 View ......................60 Starting ........................61 Starting the engine ..................61 Display when activating choice via the button set........62 Alarm descriptions..................62 Driving ........................63 Operating the roller ................... 63 Machine with gear change in separate spring-return switch (gear position switch)..............
  • Page 7 Switching off....................76 Parking ........................76 Chocking the drums .................. 76 Master switch .................... 77 Long-term parking........................79 Engine ....................... 79 Battery....................... 79 Air cleaner, exhaust pipe................79 Fuel tank ....................79 Hydraulic reservoir ..................79 Tires (All-weather)..................79 Hoods, tarpaulin ..................80 Miscellaneous ........................
  • Page 8 Maintenance - Maintenance schedule ................... 95 Service and maintenance points ............... 95 General ..................... 95 Periodic service (service message) - Optional.......... 96 Every 10 hours of operation (Daily)............97 After the FIRST 50 hours of operation ............97 Every 50 hours of operation (Weekly)............97 Every 250 / 750 / 1250 / 1750 hours of operation ........
  • Page 9 Air cleaner - Check hoses and connections .............. 113 Maintenance - 250 / 750 / 1250 / 1750h ................115 Drum cartridge - Checking the oil level ........... 115 Rear axle differential - Check oil level............. 116 Rear axle planetary gears - Check oil level..........116 Drum gearbox - Checking the oil level ............
  • Page 10 Drum cartridge - Checking the oil level ........... 130 Air cleaner Checking - Change the main air filter............131 Backup filter - Change................132 Air cleaner - Cleaning....................132 Rear axle differential - Oil change............133 Rear axle planetary gear - Oil change ............ 133 Drum gearbox - Oil change ..............
  • Page 11 Fuel pre-filter - Replacement..............148 Replacing the fuel filter................148 Diesel engine - Oil and Filter change ............149 Seat bearing - Lubrication ............... 150 Hydraulic reservoir - Draining..............150 Fuel tank - Draining (Optional) ..............151 Air conditioning (Optional) Fresh air filter - Change ................
  • Page 12 4812159101_B.pdf 2015-10-14...

  • Page 13: Introduction

    Introduction Introduction The machine CA3600/4600 are models of Dynapac's heavy soil compaction rollers. They are available in a D (smooth drum) and PD (padfoot) version. Intended use The D version is intended for the compaction of rockfill. The main area of application for the PD version is on cohesive material and weathered stone material.

  • Page 14: General

    Introduction We recommend that the operator reads the We recommend that the operator reads the safety instructions in this manual carefully. safety instructions in this manual carefully. Always follow the safety instructions. Ensure Always follow the safety instructions. Ensure that this manual is always easily accessible. that this manual is always easily accessible.

  • Page 15: Ce Marking And Declaration Of Conformity

    Introduction Additional instructions for the engine can be Additional instructions for the engine can be found in the manufactuer's engine manual. found in the manufactuer's engine manual. If the roller is equipped with a Step IIIB/4i diesel If the roller is equipped with a Step IIIB/4i diesel engine and a particle filter (DPF-filter), the engine engine and a particle filter (DPF-filter), the engine will automatically burn out soot.
  • Page 16 Introduction 4812159101_B.pdf 2015-10-14...

  • Page 17: Safety - General Instructions

    Safety - General instructions Safety - General instructions (Also read the safety manual) The operator must be familiar with the contents of the OPERATION section The operator must be familiar with the contents of the OPERATION section before starting the roller. before starting the roller.
  • Page 18 Safety - General instructions 16. Hearing protection is recommended if the noise level exceeds 85 dB(A). The 16. Hearing protection is recommended if the noise level exceeds 85 dB(A). The noise level can vary depending on the equipment on the machine and the noise level can vary depending on the equipment on the machine and the surface the machine is being used on.

  • Page 19: Safety - When Operating

    Safety - when operating Safety - when operating Prevent persons from entering or remaining in Prevent persons from entering or remaining in the danger area, i.e. a distance of at least 7 m the danger area, i.e. a distance of at least 7 m (23 ft) in all directions from operating machines.

  • Page 20: Slopes

    Safety - when operating Slopes This angle has been measured on a hard, flat surface with the machine stationary. The steering angle was zero, the vibration was switched OFF and all tanks were full. Always take into consideration that loose ground, steering the machine, vibration on, machine speed across the ground and raising the center of gravity can all cause the machine to topple at smaller slope...

  • Page 21: Safety (Optional)

    Safety (Optional) Safety (Optional) Air conditioning The system described in this manual is an AC/ACC type (Automatic climate control) The system contains pressurized refrigerant. It is The system contains pressurized refrigerant. It is forbidden to release refrigerants into the forbidden to release refrigerants into the atmosphere.
  • Page 22 Safety (Optional) 4812159101_B.pdf 2015-10-14...

  • Page 23: Special Instructions

    Special instructions Special instructions Standard lubricants and other recommended oils and fluids Before leaving the factory, the systems and components are filled with the oils and fluids specified in the lubricant specification. These are suitable for ambient temperatures in the range -15°C to +40°C (5°F - 105°F).

  • Page 24: Fire Fighting

    Special instructions with a rubber band. This is to avoid high pressure water entering the vent hole in the filler cap. This could cause malfunctions, such as the blocking of filters. Never aim the water jet directly at the fuel tank Never aim the water jet directly at the fuel tank cap.

  • Page 25: Jump Starting (24V)

    Special instructions Jump starting (24V) Do not connect the negative cable to the Do not connect the negative cable to the negative terminal on the dead battery. A spark negative terminal on the dead battery. A spark can ignite the oxy-hydrogen gas formed can ignite the oxy-hydrogen gas formed around the battery.
  • Page 26 Special instructions 4812159101_B.pdf 2015-10-14...

  • Page 27: Technical Specifications

    Technical specifications Technical specifications Vibrations - Operator station (ISO 2631) The vibration levels are measured in accordance with the operational cycle described in The vibration levels are measured in accordance with the operational cycle described in EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched on, on soft polymer material and with the operator’s seat in the transport position.

  • Page 28: Dimensions, Side View

    Technical specifications Dimensions, side view Dimensions Dimensions Wheelbase, drum and wheel Wheelbase, drum and wheel 2990 2990 Length, standard equipped roller Length, standard equipped roller 6000 6000 Height, with ROPS/cab Height, with ROPS/cab 2870 2870 Height, without ROPS Height, without ROPS 2297 2297 Diameter, drum (D)

  • Page 29: Dimensions, Top View

    Technical specifications Dimensions, top view Dimensions Dimensions Width, standard equipped roller Width, standard equipped roller 2304 2304 Overhang, left frame side Overhang, left frame side Overhang, right frame side Overhang, right frame side Turn radius, external Turn radius, external 5600 5600 Turning radius, inner Turning radius, inner...

  • Page 30: Weights And Volumes

    Technical specifications Weights and volumes Weights Weights Service weight Service weight ROPS ROPS CA3600D/PD CA3600D/PD (kg) (kg) 12 300 12 300 (lbs) (lbs) 27 120 27 120 CA4600D CA4600D (kg) (kg) 13 500 / 14 800 13 500 / 14 800 (lbs) (lbs) 29 770 / 32 640...
  • Page 31 27 000 / 33 750 (lb) 27 000 / 33 750 (lb) CA4600PD CA4600PD 150 (kN) 150 (kN) 63 000 63 000 33 750 (lb) 33 750 (lb) CA3600 CA3600 Propulsion Propulsion ATC (AntiSpin) ATC (AntiSpin) Speed range Speed range km/h (mph) km/h (mph)

  • Page 32: General

    Technical specifications CA4600 CA4600 Propulsion Propulsion ATC (AntiSpin) ATC (AntiSpin) Speed range Speed range km/h (mph) km/h (mph) 0-13 (0-8) 0-13 (0-8) 0-13.5 (0-8.5) 0-13.5 (0-8.5) Speed (max.) Speed (max.) TC - NoSpin Rear axle TC - NoSpin Rear axle 1st gear 1st gear km/h (mph)

  • Page 33: Fluid Filled Tires (Ballasted Tires)

    Technical specifications Fluid filled tires (Ballasted tires) Fluid filled tires can be used on machines as extra equipment. Liquid-filled tires (extra weight up to 500 kg/tyre, Liquid-filled tires (extra weight up to 500 kg/tyre, 1100 lbs/tyre). When servicing, bear this extra 1100 lbs/tyre).

  • Page 34: Tightening Torque

    Technical specifications Tightening torque Tightening torque in Nm for oiled or dry bolts tightened with a torque wrench. Metric coarse screw thread, bright galvanized (fzb): STRENGTH CLASS: 8.8, Oiled 8.8, Oiled 8.8, Dry 8.8, Dry 10.9, Oiled 10.9, Oiled 10.9, Dry 10.9, Dry 12.9, Oiled 12.9, Oiled...

  • Page 35: Machine Description

    Machine description Machine description Diesel engine The machine is equipped with a water-cooled, straight six cylinder, four-stroke, turbocharged diesel engine with direct injection and a charge air cooler. (IIIB/T4i) The engine is also equipped with external exhaust gas recirculation (EGR) and a system for after-treatment of exhaust fumes (DPF-Diesel Particle Filter).

  • Page 36: Brake System

    Machine description Brake system The brake system comprises a service brake, secondary brake and parking brake. The service brake system produces retardation of the propulsion system, i.e. hydrostatic braking. Secondary/Parking brake The secondary and parking brake system comprises sprung disc brakes on the rear axle and the drum gear which are disengaged by hydraulic pressure.

  • Page 37: Identification

    Machine description Never perform unauthorized modifications on the cab or FOPS/ROPS structure without first having discussed the modification with Dynapac's production unit. Dynapac determines whether the modification could result in the approval according to the FOPS/ROPS standards becoming invalid. Identification Identification Product and component plates 1, 2...

  • Page 38: Machine Plate

    Machine description Machine plate The machine type plate (1) is attached to the front left side of the frame, beside the steering joint. The plate specifies the manufacturer's name and address, the type of machine, the PIN product identification number (serial number), service weight, engine power and year of manufacture.

  • Page 39: Engine Plates

    Machine description Engine plates The engine type plates (1) are affixed to the top and on the right side of the engine. The plates specify the type of engine, serial number and the engine specification. Please specify the engine serial number when ordering spares.

  • Page 40: Decals

    Machine description Decals Location - decals 15,16 17,23 Fig. Location, decals and signs 1. Warning, Crush zone 1. Warning, Crush zone 4700903422 4700903422 12. Master switch 12. Master switch 4700904835 4700904835 2. Warning, Rotating engine 2. Warning, Rotating engine 4700903423 4700903423 13.

  • Page 41: Safety Decals

    Machine description Safety decals Always make sure that all safety decals are completely legible, and remove dirt or order new decals if they have become illegible. Use the part number specified on each decal. 4700903422 Warning - Crush zone, articulation/drum. Maintain a safe distance from the crush zone.
  • Page 42 Machine description 4700904165 Warning - Toxic gas (option, ACC) Read the instruction manual. 4700903590 -Emergency exit 4812159101_B.pdf 2015-10-14...

  • Page 43: Info Decals

    Machine description Info decals Noise power level Noise power level Diesel fuel Diesel fuel Lifting point Lifting point Hoisting plate Hoisting plate Handbook compartment Handbook compartment Master switch Master switch Hydraulic fluid Hydraulic fluid Biological hydraulic fluid Biological hydraulic fluid Securing point Securing point Tire pressure...

  • Page 44: Instruments/Controls

    Machine description Instruments/Controls Control panel and controls Fig. Control panel Ignition switch Ignition switch Adjustable frequency On/Off Adjustable frequency On/Off Parking brake Parking brake Forward & Reverse lever Forward & Reverse lever Working mode / Transport Working mode / Transport Hazard lights Hazard lights mode...

  • Page 45: Function Descriptions

    Machine description Function descriptions Designation Designation Symbol Symbol Function Function Ignition key Ignition key The electric circuit is broken. The electric circuit is broken. All instruments and electric controls are supplied with All instruments and electric controls are supplied with power.
  • Page 46 Machine description Designation Designation Symbol Symbol Function Function Automatic vibration control (AVC) Automatic vibration control (AVC) When activated, the vibration is switched on When activated, the vibration is switched on automatically when the roller's speed is ≥ 1.8 km/h automatically when the roller's speed is ≥ 1.8 km/h (1.1 mph) and disengaged at a speed of 1.5 km/h (0.9 (1.1 mph) and disengaged at a speed of 1.5 km/h (0.9 mph).
  • Page 47 Machine description Designation Designation Symbol Symbol Function Function To activate the brakes, press the top of the switch to To activate the brakes, press the top of the switch to change the position of the switch. change the position of the switch. To disengage the brakes, press down the red part at To disengage the brakes, press down the red part at the same time as the switch, and change the position...

  • Page 48: Warning Indication - Membrane Panel (Keypad)

    Machine description Designation Designation Symbol Symbol Function Function Service socket Service socket Diagnostic socket. Diagnostic socket. Gateway is connected here to read the CAN-Open Gateway is connected here to read the CAN-Open system. system. Warning indication - membrane panel (Keypad) "Yellow"...
  • Page 49 Machine description The status image provides information on the fuel level, machine hours and voltage level. The fuel level is indicated as a percentage (%). This screen is active until the Diesel engine is started or an active screen choice is made via the function buttons below the display.
  • Page 50 Machine description Scroll/Selection buttons to choose Scroll/Selection buttons to choose between available functions. between available functions. Alarm log button to display engine and Alarm log button to display engine and machine alarms. machine alarms. Settings/Button select menu, which opens Settings/Button select menu, which opens the main menu.
  • Page 51 Machine description When an engine alarm is activated, the alarm is shown on the display. The engine alarm is sent out from the engine ECM, which handles the monitoring of the engine functions. The message, which consists of an SPN and FMI code, can be interpreted via the engine supplier error code list.

  • Page 52: Machine Alarm

    Machine description Machine alarm Symbol Symbol Designation Designation Function Function Warning symbol, hydraulic fluid filter Warning symbol, hydraulic fluid filter If the symbol is shown when the diesel engine is running at If the symbol is shown when the diesel engine is running at full speed, the hydraulic fluid filter must be changed.

  • Page 53: Dynapac Sub System (Dss)

    Machine description Dynapac Sub System (DSS) Description Description Note Note code code Speed sensor, front Speed sensor, front Optional Optional Speed sensor, rear Speed sensor, rear Inclination sensor Inclination sensor Optional Optional Optional Optional IO-Card IO-Card Cooling fan speed sensor Cooling fan speed sensor Vibration frequency meter Vibration frequency meter...

  • Page 54: Main Menu

    Machine description "MACHINE ALARM" Logged machine alarms. These alarms come from the other systems on the machine. "MAIN MENU" In the main menu it is also possible to change some user and machine settings, access the service menu for calibration purposes (special service personnel only, requires pin code), and to see the version of installed software.

  • Page 55: Service Menu

    Machine description "SERVICE MENU" The service menu is also accessible via the main menu for adjustments and to display the diesel particle filter's (DPF) soot and ash levels, DPF status. "ADJUSTMENTS" "TESTMODES" - Installation personnel only, requires pin code. 2015-10-14 4812159101_B.pdf...

  • Page 56: About

    Machine description "CALIBRATION" - service personnel only, requires password. "EDC Calibration" used to calibrate the joystick and speed potentiometer. "TX Program" only used to change software in the display and requires special equipment and know-how. "EDC CALIBRATION" To calibrate, move the joystick fully forward (F) and press in both black buttons on the top of the joystick.

  • Page 57: Operator Help When Starting

    Machine description Operator help when starting When trying to start the machine without having set one, two or three of the conditions required to start machine, the missing conditions are shown in the display. The missing conditions must be set before it is possible to start the machine.

  • Page 58: Instruments And Controls, Cab

    Machine description Instruments and controls, cab Radio/CD Fig. Cab roof, front Heater/AC Fig. Right rear cab post 15. Hammer for emergency exit 4812159101_B.pdf 2015-10-14...

  • Page 59: Function Description Of Instruments And Controls In The Cab

    Machine description Function description of instruments and controls in the cab Designation Designation Symbol Symbol Function Function Heater control Heater control Turn to the right to increase heating. Turn to the right to increase heating. Turn to the left to reduce heating. Turn to the left to reduce heating.

  • Page 60: Using The Cab Controls

    Machine description Using the cab controls Defroster To quickly remove ice or mist, make sure that only the front and rear air nozzles are open. Turn the heater and fan dial (1 and 2) to max. Adjust the nozzle so that it blows on the window to be de-iced, or to remove mist.

  • Page 61: Acc - Control Panel

    Machine description ACC - Control panel 1. LCD Display During normal operation, the set-point temperature, blower speed, operation mode and fresh/re-circulated air selection are displayed. 2. SET / SELECT Button Under normal operation button is used for selecting between modes. (Also used in Test / diagnostics mode for different choices) 3.
  • Page 62 Machine description Climate Control mode settings: Press SET / SELECT button until the climate control mode icon appears, and then turn the button until the required mode is displayed. AUTO AUTO The system runs automatically to keep the temperature that is The system runs automatically to keep the temperature that is selected (set-point temperature).

  • Page 63: Electrical System

    Machine description Turning HVAC system OFF: In the main screen, press the Power button to turn off the HVAC system. When the system is turned off, the backlight will turn off and the interior temperature will be displayed on the screen. To turn off the HVAC system from Defrost mode, press the Power button until the HVAC system returns to the AUTO mode, then press the Power button again...

  • Page 64: Fuses In The Main Switchbox (Deutz)

    Machine description Fuses in the main switchbox (Deutz) The figure shows the position of the fuses. The table below gives fuse amperage and function. All fuses are flat pin fuses. Fig. Fuses Main relay, 24V outlet engine Main relay, 24V outlet engine Glow plug relay Glow plug relay 7,5A...

  • Page 65: Fuses At Master Switch (Deutz)

    Machine description Fuses at master switch (Deutz) The fuse box (1) is located inside the cover with the steps on the left-hand side of the roller. The engine's control unit (ECM-box) (2) and its fuse/relay (3) as well as the batteries (4), are also located here. The ECM box's fuse/relay (3) is located on the back of the monting plate for the master switch.

  • Page 66: Fuses In Cab

    Machine description Fuses in cab The electrical system in the cab has a separate fuse box located on the front right side of the cab roof. The figure shows fuse amperage and function. Fig. Cab roof fuse box (F7) All fuses are flat pin fuses. 1.

  • Page 67: Operation

    Operation Operation Before starting Master switch - Switching on Remember to carry out daily maintenance. Refer to the maintenance instructions. The battery disconnector switch is located inside the cover by the steps on the left-hand side of the roller. Turn the key (1) to the On position. The roller is now supplied with power.

  • Page 68: Belt Reminder

    Operation Belt reminder The machine can be equipped with seat belt with belt reminder. Unless the seat belt is used, a warning image appear in the display and a warning buzzer sounds to alert the driver to use the seat belt. Operator's seat, comfort - Adjustments Adjust the operator's seat so that the position is comfortable and so that the controls are within easy...

  • Page 69: Control Panel, Adjustments

    Operation Control panel, adjustments The control unit has two adjustment options, rotation and steering column angle. For rotation, lift the lever (1). Ensure that the control unit locks in position before operating the machine. Release locking lever (2) to adjust the steering column angle.

  • Page 70: Display - Control

    Operation Display - Control Sit down for all operations. Turn the ignition key (1) to position I, the start screen will be shown in display. Fig. Control panel 1. Ignition key 2. Status screen Check that the voltmeter (5) reads at least 24 volts, and that the fuel gauge (3) show a reading.

  • Page 71: Interlock

    Operation Interlock The roller is equipped with Interlock. The diesel engine with switch off after 7 seconds if the operator gets off the seat when going forwards/backwards. If the control is in neutral when the operator stands up a buzzer will go on until the parking brake is activated. If the parking brake is activated, the diesel engine will not stop if the forward/reverse lever is moved out of neutral.

  • Page 72: View

    Operation View Before starting, make sure that the view forwards and backwards is unobstructed. All cab windows should be clean and the rear view mirrors should be correctly adjusted. Fig. view 4812159101_B.pdf 2015-10-14...

  • Page 73: Starting

    Operation Starting Starting the engine Make sure that the emergency stop is OFF and the parking brake ON. Set the forward/reverse lever (1) in neutral position, and set the speed selector (2) in the idling position (LO) or (ECO) if that option is installed on the machine. The diesel engine cannot be started in any other position of the controls.

  • Page 74: Display When Activating Choice Via The Button Set

    Operation Display when activating choice via the button set. The parking symbol is shown when the parking brake is activated. = Vibration is enabled in the operating position. = Strike-off blade = High amplitude/Low amplitude = Automatic vibration control. If the function is activated via the red button on the control lever, an image of a sine curve appears and vibration is activated when the control lever is...

  • Page 75: Driving

    Operation Driving Operating the roller Under no circumstances is the machine to be Under no circumstances is the machine to be operated from the ground. The operator must be operated from the ground. The operator must be seated inside the machine during all operation. seated inside the machine during all operation.

  • Page 76: Machine With Speed Limiter (Speed Potentiometer) - Optional

    Operation The machine's gear position is shown in the center of the speedometer; select the gear/speed for the task. The machine does not need to be stopped to change gear position. Fig. The display shows the selection in the middle (tortoise, drum spin, wheelspin or hare).

  • Page 77: Slopes

    Operation Carefully move the forward/reverse lever (2) forwards or backwards, depending on which direction of travel is required. Speed increases as the lever is moved away from the neutral position. Fig. The display shows the selection in the middle (tortoise, drum spin, wheelspin or hare).

  • Page 78: Machine With Tc (Anti-Spin)

    Operation Machine with TC (Anti-Spin) TC (Anti-Spin) (1) is activated by default (LED lit). Position the speed control (3) in suitable position. TC (Anti-Spin) activated/disengaged is shown in the center of the speedometer. Carefully move the forward/reverse lever (2) forwards Fig.

  • Page 79: Interlock/Emergency Stop/Parking Brake - Check

    Operation Interlock/Emergency stop/Parking brake - Check The interlock, emergency stop and parking brake must The interlock, emergency stop and parking brake must be checked daily before operating. A function check of be checked daily before operating. A function check of the interlock and emergency stop requires a restart.

  • Page 80: Burnout Of Dpf Filter - (Iiib/T4I)

    Operation Burnout of DPF filter - (IIIB/T4i) The machine is equipped with a diesel particle filter (DPF filter), and the engine performs an automatic burnout of soot and ash if necessary. The burnout is performed after 6-10 hours of operation, depending on the operating mode. The free space above the roller must not be less The free space above the roller must not be less 3, 4...
  • Page 81 Operation Display symbol Display symbol Sound Sound Soot Soot Comment Comment "Yellow "Yellow level level warning" warning" Beep Beep >=100% >=100% Normal burnout is taking place; if possible do Normal burnout is taking place; if possible do Flashes for a Flashes for a not turn off the machine until burnout is not turn off the machine until burnout is...

  • Page 82: Dynapac Compaction Meter (Dcm) Including Active Bouncing Control (Abc) - Optional

    Operation Dynapac Compaction Meter (DCM) including Active Bouncing Control (ABC) - Optional The Compaction Meter is an accessory used to ensure the compaction result and enables optimal material processing. If the Compaction Meter is mounted on the machine a separate view in the machine display indicates the stiffness of the surface as CMV (Compaction Meter Value).
  • Page 83 Operation If double-jump occurs the operator will first get a warning (!). Secondly the ABC will shut off vibrations and give a message to the operator to continue compaction with a lower vibration amplitude setting or if variable frequency is available reduce the vibration frequency. The sensor is fitted on the mounting plate of the main bearing and it senses the vibrating motion of the drum.

  • Page 84: Operation Cmv

    Operation Operation CMV The Compaction Meter is measuring the dynamic stiffness of the ground. The CMV is influenced by the rolling speed, rolling direction (forward or reverse), amplitude setting and vibration frequency. DCM is less sensitive to small variation in vibration frequency. Some reference CMV for some compacted materials: Material Material...

  • Page 85: Vibration

    Operation Vibration Manual/Automatic vibration Activate the button for the Working mode (4). Manual or automatic vibration activation/deactivation is selected using button (1). In the manual position, the operator activates vibration using the switch (2) on the forward/reverse lever. In automatic mode (AVC), vibration is activated when the speed is ≥...

  • Page 86: Amplitude - Changeover

    Operation Amplitude - Changeover The amplitude setting must not be change when The amplitude setting must not be change when vibration is in operation vibration is in operation Switch the vibration off and wait until vibration Switch the vibration off and wait until vibration stops before changing amplitude.

  • Page 87: Braking

    Operation Braking Normal braking Press the switch (1) to switch off the vibration. Move the forward/reverse lever (2) to the neutral position to stop the roller. Always activate the parking brake (3), before leaving the operator platform. When starting and driving a machine that is cold, When starting and driving a machine that is cold, remember that the hydraulic fluid is also cold and remember that the hydraulic fluid is also cold and...

  • Page 88: Switching Off

    Operation Switching off Set the speed control in idling position and allow the engine to idle for a few minutes to cool down. Check the display to see if any faults are indicated. Switch off all lights and other electrical functions. Activate the parking brake (3) and then turn the ignition lock (2) to the left to the off position.

  • Page 89: Master Switch

    Operation Master switch Before leaving the roller for the day, switch the master switch (1) to the disconnected position and remove the handle. Before switching off the battery isolation switch, Before switching off the battery isolation switch, wait for at least 30 seconds after the ignition lock wait for at least 30 seconds after the ignition lock has been switched off, in order to avoid the has been switched off, in order to avoid the...
  • Page 90 Operation 4812159101_B.pdf 2015-10-14...

  • Page 91: Long-Term Parking

    Long-term parking Long-term parking The following instructions should be followed The following instructions should be followed when long term parking (more than one month). when long term parking (more than one month). These measures apply when parking for a period of up to 6 months.

  • Page 92: Hoods, Tarpaulin

    Long-term parking Hoods, tarpaulin * Lower the instrument cover over the instrument panel. * Cover the entire roller with a tarpaulin. A gap must be left between the tarpaulin and the ground. * If possible, store the roller indoors and ideally in a building where the temperature is constant.

  • Page 93: Miscellaneous

    Miscellaneous Miscellaneous Lifting Locking the articulation Articulation must be locked to prevent inadvertent Articulation must be locked to prevent inadvertent turning before lifting the roller. turning before lifting the roller. Turn the steering wheel to the straight ahead position. Activate the parking brake. Pull out the upper locking pin (2) fitted with a wire, and pull out the locking dowel (3) fitted with a wire.

  • Page 94: Lifting The Roller

    Miscellaneous Weight: refer to the hoisting plate on the roller Lifting the roller The machine’s gross weight is specified on the The machine’s gross weight is specified on the hoisting plate (1). Refer also to the Technical hoisting plate (1). Refer also to the Technical specifications.

  • Page 95: Unlocking The Articulation

    Miscellaneous Unlocking the articulation Remember to restore the steering joint lock on the Remember to restore the steering joint lock on the steering joint to open before operating. steering joint to open before operating. Fold up the locking arm (1) and secure it in upper the locking lug with the locking dowel (3).

  • Page 96: Short Distance Towing With The Engine Running

    Miscellaneous Short distance towing with the engine running Activate the parking brake, and temporarily stop Activate the parking brake, and temporarily stop the engine. Chock the wheels to prevent the roller the engine. Chock the wheels to prevent the roller from moving.

  • Page 97: Short Distance Towing When The Engine Is Inoperative

    Miscellaneous Short distance towing when the engine is inoperative. Chock the wheels to prevent the roller from Chock the wheels to prevent the roller from moving when the brakes are hydraulically moving when the brakes are hydraulically disengaged. disengaged. Open the hood and make sure that the propulsion pump is accessible.

  • Page 98: Towing The Roller

    Miscellaneous Towing the roller When towing/recovering, the roller must be braked When towing/recovering, the roller must be braked by the towing vehicle. A towing bar must be used by the towing vehicle. A towing bar must be used as the roller has no brakes. as the roller has no brakes.

  • Page 99: Securing Ca1500-Ca4600 For Loading

    Miscellaneous Securing CA1500-CA4600 for loading Securing the CA1500-4600D/PD vibratory roller from Dynapac for transport. Roller loaded in forward direction Direct of travel 1 - 3 = double lashings, i.e. one lashing with two parts secured to two different lashing mounts, 1 - 3 = double lashings, i.e.
  • Page 100 Miscellaneous Load carrier Load carrier When loaded, the vibratory roller is centered laterally on the platform (± 5 cm). When loaded, the vibratory roller is centered laterally on the platform (± 5 cm). The parking brake is applied and in good working condition, and the articulated joint lock is The parking brake is applied and in good working condition, and the articulated joint lock is closed.

  • Page 101: Operating Instructions - Summary

    Operating instructions - Summary Operating instructions - Summary Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Ensure that all instructions in the MAINTENANCE section are followed. Ensure that all instructions in the MAINTENANCE section are followed. Turn the master switch to the ON position.
  • Page 102 Operating instructions - Summary 4812159101_B.pdf 2015-10-14...

  • Page 103: Preventive Maintenance

    Preventive maintenance Preventive maintenance Complete maintenance is necessary for the machine to function satisfactorily and at the lowest possible cost. The Maintenance section includes the periodic maintenance that must be carried out on the machine. The recommended maintenance intervals assume that the machine is used in a normal environment and working conditions.
  • Page 104 Preventive maintenance 4812159101_B.pdf 2015-10-14...

  • Page 105: Maintenance - Lubricants And Symbols

    Maintenance - Lubricants and symbols Maintenance - Lubricants and symbols Always use high-quality lubricants and the Always use high-quality lubricants and the amounts recommended. Too much grease or amounts recommended. Too much grease or oil can cause overheating, resulting in rapid oil can cause overheating, resulting in rapid wear.

  • Page 106: Maintenance Symbols

    Maintenance - Lubricants and symbols BIOLOGICAL BIOLOGICAL Air temperature -10°C - +35°C Air temperature -10°C - +35°C PANOLIN HLP Synth 46 PANOLIN HLP Synth 46 HYDRAULIC FLUID, HYDRAULIC FLUID, (14°F-95°F) (14°F-95°F) (www.panolin.com) (www.panolin.com) PANOLIN PANOLIN When it leaves the factory, the When it leaves the factory, the machine may be filled with machine may be filled with...

  • Page 107: Maintenance - Maintenance Schedule

    Maintenance - Maintenance schedule Maintenance - Maintenance schedule Service and maintenance points 33,34 31,32 6,7,10 2, 3 22,23 17,18 Fig. Service and maintenance points Diesel fuel, filling Diesel fuel, filling 14. Scrapers 14. Scrapers 27. Seat bearing * 27. Seat bearing * Oil level, diesel engine Oil level, diesel engine 15.

  • Page 108: Periodic Service (Service Message) - Optional

    Maintenance - Maintenance schedule Remove all dirt before filling, when checking Remove all dirt before filling, when checking oils and fuel and when lubricating using oil or oils and fuel and when lubricating using oil or grease. grease. The manufacturer’s instructions found in the The manufacturer’s instructions found in the engine manual also apply.

  • Page 109: Every 10 Hours Of Operation (Daily)

    Maintenance - Maintenance schedule Every 10 hours of operation (Daily) Refer to the contents to find the page number of the sections referred to ! Pos. in fig Pos. in fig Action Action Comment Comment Before starting up for the first time on that day Before starting up for the first time on that day Check the scraper setting Check the scraper setting...

  • Page 110: Every 250 / 750 / 1250 / 1750 Hours Of Operation

    Maintenance - Maintenance schedule Every 250 / 750 / 1250 / 1750 hours of operation Refer to the contents to find the page number of the sections referred to ! Pos. in fig Pos. in fig Action Action Comment Comment Check the oil level in drum cartridges Check the oil level in drum cartridges 23,22...

  • Page 111: Every 1000 Hours Of Operation

    Maintenance - Maintenance schedule Every 1000 hours of operation Refer to the contents to find the page number of the sections referred to ! Pos. in fig Pos. in fig Action Action Comment Comment Change the hydraulic fluid filter Change the hydraulic fluid filter Check the oil level in drum cartridges Check the oil level in drum cartridges Inspect the filter element in the air cleaner...

  • Page 112: Every 2000 Hours Of Operation

    Maintenance - Maintenance schedule Every 2000 hours of operation Refer to the contents to find the page number of the sections referred to ! Pos. in fig Pos. in fig Action Action Comment Comment 6,10 6,10 Change the hydraulic fluid Change the hydraulic fluid Change the hydraulic fluid filter Change the hydraulic fluid filter...

  • Page 113: Every Other Year

    Maintenance - Maintenance schedule Every other year Refer to the contents to find the page number of the sections referred to ! Pos. in fig Pos. in fig Action Action Comment Comment Change the coolant (glycol) Change the coolant (glycol) Change the oil in the hydraulic tank Change the oil in the hydraulic tank Change the oil in drum cartridges...

  • Page 114: Service - Checklist

    Maintenance - Maintenance schedule Service - Checklist 4812159101_B.pdf 2015-10-14...

  • Page 115: Maintenance, 10H

    Maintenance, 10h Maintenance, 10h Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 116: Scrapers, Pad-Drum

    Maintenance, 10h Scrapers, Pad-drum Undo the screws (1), then adjust each scraper tooth (2) to 25 mm (1.0 in) between scraper tooth and drum. Center each scraper tooth (2) between the pads. Tighten the screws (1). Fig. Scrapers 1. Screws 2.

  • Page 117: Flexible Scrapers (Optional)

    Maintenance, 10h Flexible scrapers (Optional) Loosen the screws (2). Then, adjust the scraper blade (1) so that it lightly touches the drum. Tighten the screws (2). Fig. Scrapers 1. Scraper blade 2. Screws Air circulation - Check Ensure that the engine has free circulation of cooling air through the protective grille in the hood.

  • Page 118: Coolant Level - Check

    Maintenance, 10h Coolant level - Check Place the roller on a flat surface and check the level of the coolant in the sight glass (2). Top up with coolant if the level is too low. Take great caution if the radiator cap must be Take great caution if the radiator cap must be opened while the engine is hot.

  • Page 119: Fuel Tank - Filling

    Maintenance, 10h Fuel tank - Filling Top up the fuel tank every day. Follow the engine manufacturer's specifications for diesel fuel. The new Tier 4i/Stage IIIB DEUTZ engines with The new Tier 4i/Stage IIIB DEUTZ engines with exhaust after-treatment system (EAT) require the exhaust after-treatment system (EAT) require the use of Ultra Low Sulphur Diesel (ULSD) fuel, use of Ultra Low Sulphur Diesel (ULSD) fuel,...
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  • Page 121: Maintenance - 50H

    Maintenance - 50h Maintenance - 50h Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 122: Drum Cartridge - Oil Change

    Maintenance - 50h Clean thoroughly around the oil filter. Remove the oil filter (1) and hand in to an Remove the oil filter (1) and hand in to an environment-friendly waste disposal station. This environment-friendly waste disposal station. This is a single-use filter and cannot be cleaned. is a single-use filter and cannot be cleaned.

  • Page 123: Tires - Air Pressure - Wheel Nuts - Tightening

    Maintenance - 50h Place a receptacle for about 5 liters (1.32 gal) underneath the drain plug (2). Observe care when draining drum oil/hot drum oil. Observe care when draining drum oil/hot drum oil. Wear protective gloves and goggles. Wear protective gloves and goggles. Save the oil and hand in to an Save the oil and hand in to an environment-friendly waste disposal station.

  • Page 124: Drum Gearbox - Oil Change

    Maintenance - 50h Drum gearbox - Oil change Wipe clean, unscrew the plugs (1, 2 and 3) and drain the oil into a suitable receptacle, capacity about 5.0 liters (5,3 qts.). Refit the drain plug (1) and fill with oil up to the level plug (3), according to "Drum gearbox - Checking the oil level".

  • Page 125: Air Cleaner

    Maintenance - 50h Maintenance - 50h Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.
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  • Page 127: Maintenance - 250 / 750 / 1250 / 1750H

    Maintenance - 250 / 750 / 1250 / 1750h Maintenance - 250 / 750 / 1250 / 1750h Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or...

  • Page 128: Rear Axle Differential - Check Oil Level

    Maintenance - 250 / 750 / 1250 / 1750h Rear axle differential - Check oil level Never work under the roller when the engine is Never work under the roller when the engine is running. Park on a level surface. Block the wheels running.

  • Page 129: Drum Gearbox - Checking The Oil Level

    Maintenance - 250 / 750 / 1250 / 1750h Drum gearbox - Checking the oil level Wipe clean the area around the level plug (1) and then undo the plug. Ensure that the oil level reaches up to the lower edge of the plug hole.

  • Page 130: Rubber Elements And Fastening Screws - Check

    Maintenance - 250 / 750 / 1250 / 1750h Rubber elements and fastening screws - Check Check all rubber elements (1), replace all of the elements if more than 25% of them on one side of the drum are cracked deeper than 10-15 mm (0.4-0.6 in). Check using a knife blade or pointed object.

  • Page 131: Air Conditioning (Optional) - Inspection

    Maintenance - 250 / 750 / 1250 / 1750h Air conditioning (Optional) - Inspection Inspect refrigerant hoses and connections and make sure that there are no signs of an oil film that can indicate a refrigerant leakage. The refrigerant contains tracing liquid, which makes it possible to detect leaks with the aid of a UV lamp.
  • Page 132 Maintenance - 250 / 750 / 1250 / 1750h 4812159101_B.pdf 2015-10-14...

  • Page 133: Maintenance - 500 / 1500H

    Maintenance - 500 / 1500h Maintenance - 500 / 1500h Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 134: Air Cleaner

    Maintenance - 500 / 1500h Air cleaner Checking - Change the main air filter Change the air cleaner's main filter when the Change the air cleaner's main filter when the warning lamp on the display lights when the warning lamp on the display lights when the diesel engine is operating at full speed.

  • Page 135: Air Cleaner - Cleaning

    Maintenance - 500 / 1500h Air cleaner - Cleaning Wipe clean on both sides of the outlet Wipe clean the inside of the cover (2) and the filter pipe. housing (5). See the previous illustration. Wipe also both surfaces for the outlet pipe; see adjacent figure.

  • Page 136: Rear Axle Differential - Check Oil Level

    Maintenance - 500 / 1500h Rear axle differential - Check oil level Never work under the roller when the engine is Never work under the roller when the engine is running. Park on a level surface. Block the wheels running. Park on a level surface. Block the wheels securely.

  • Page 137: Drum Gearbox - Checking The Oil Level

    Maintenance - 500 / 1500h Drum gearbox - Checking the oil level Wipe clean the area around the level plug (1) and then undo the plug. Ensure that the oil level reaches up to the lower edge of the plug hole. Top off with oil to the right level if the level is low.

  • Page 138: Fuel Pre-Filter - Replacement

    Maintenance - 500 / 1500h Fuel pre-filter - Replacement Ensure good ventilation (air extraction) if the Ensure good ventilation (air extraction) if the diesel engine is run indoors. Risk of carbon diesel engine is run indoors. Risk of carbon monoxide poisoning. monoxide poisoning.

  • Page 139: Hood, Hinges - Lubrication

    Maintenance - 500 / 1500h Hood, hinges - Lubrication Lubricate engine hood hinges (1) and the slide rails of the operator's seat with grease, other joints and controls with oil. Lubricate the cab hinges with grease. See the lubrication specification. Fig.

  • Page 140: Seat Bearing - Lubrication

    Maintenance - 500 / 1500h Seat bearing - Lubrication Keep in mind that the chain is a vital part of the Keep in mind that the chain is a vital part of the steering mechanism. steering mechanism. Remove the cover (5) to access the lubrication nipple (1).

  • Page 141: Maintenance - 1000H

    Maintenance - 1000h Maintenance - 1000h Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 142: Drum Cartridge - Checking The Oil Level

    Maintenance - 1000h Clean thoroughly around the oil filter. Remove the oil filter (1) and hand in to an Remove the oil filter (1) and hand in to an environment-friendly waste disposal station. This environment-friendly waste disposal station. This is a single-use filter and cannot be cleaned. is a single-use filter and cannot be cleaned.

  • Page 143: Air Cleaner

    Maintenance - 1000h The oil should now come up to the sight glass (3). If necessary, release the filler plug (1) and fill to half the sight glass (3). Clean the magnetic filler plug (1) of any metallic residue, before refitting the plug. Ensure that only AtlasCopco Drum Oil 1000 is Ensure that only AtlasCopco Drum Oil 1000 is used in the cartridges.

  • Page 144: Backup Filter - Change

    Maintenance - 1000h Backup filter - Change Change the backup filter with a new filter after every second replacement of the main filter. To change the backup filter (1), pull the old filter out of its holder, insert a new filter and reassemble the air cleaner in the reverse order.

  • Page 145: Rear Axle Differential - Oil Change

    Maintenance - 1000h Rear axle differential - Oil change Never work under the roller when the engine is Never work under the roller when the engine is running. Park on a level surface. Block the wheels running. Park on a level surface. Block the wheels securely.

  • Page 146: Drum Gearbox - Oil Change

    Maintenance - 1000h Drum gearbox - Oil change Wipe clean, unscrew the plugs (1, 2 and 3) and drain the oil into a suitable receptacle, capacity about 5.0 liters (5,3 qts.). Refit the drain plug (1) and fill with oil up to the level plug (3), according to "Drum gearbox - Checking the oil level".

  • Page 147: Fuel Pre-Filter - Replacement

    Maintenance - 1000h Fuel pre-filter - Replacement Ensure good ventilation (air extraction) if the Ensure good ventilation (air extraction) if the diesel engine is run indoors. Risk of carbon diesel engine is run indoors. Risk of carbon monoxide poisoning. monoxide poisoning. See the engine's instruction manual for filter replacement, in the Fuel system chapter.

  • Page 148: Diesel Engine - Oil And Filter Change

    Maintenance - 1000h Diesel engine - Oil and Filter change The oil drain plug (1) can be accessed most easily from the right rear underside of the tractor frame, and is installed with a hose in the engine. Drain the oil when the engine is warm. Place a receptacle that holds 19 liters (5 gal) under the drain plug.

  • Page 149: Seat Bearing - Lubrication

    Maintenance - 1000h Seat bearing - Lubrication Keep in mind that the chain is a vital part of the Keep in mind that the chain is a vital part of the steering mechanism. steering mechanism. Remove the cover (5) to access the lubrication nipple (1).

  • Page 150: Fuel Tank - Draining (Optional)

    Maintenance - 1000h Fuel tank - Draining (Optional) Water and sediment in the fuel tank are removed via the drainage plug in the bottom of the fuel tank. Be very careful during draining. Do not drop the Be very careful during draining. Do not drop the plug or else all the fuel will flow out.

  • Page 151: Steering Hitch - Tightening

    Maintenance - 1000h Steering hitch - Tightening Nobody must be allowed near the steering joint Nobody must be allowed near the steering joint when the engine is running. Risk of being when the engine is running. Risk of being crushed when the steering is operated. Switch crushed when the steering is operated.
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  • Page 153: Maintenance - 2000H

    Maintenance - 2000h Maintenance - 2000h Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 154: Hydraulic Filter - Replacement

    Maintenance - 2000h Hydraulic filter - Replacement Undo the filler cap/bleeder filter (2) on top of the reservoir so that over-pressure inside the reservoir can be eliminated. Make sure that the bleeding filter (2) is not clogged, air must have unobstructed passage through the cap in both directions.

  • Page 155: Drum Cartridge - Oil Change

    Maintenance - 2000h Drum cartridge - Oil change Position the roller on a flat surface with the groove (1) on the inside of the drum aligned with the top of the drum frame. Fig. Left drum side 1. Groove Place a receptacle for about 5 liters (1.32 gal) underneath the drain plug (2).

  • Page 156: Drum Gearbox - Oil Change

    Maintenance - 2000h Drum gearbox - Oil change Wipe clean, unscrew the plugs (1, 2 and 3) and drain the oil into a suitable receptacle, capacity about 5.0 liters (5,3 qts.). Refit the drain plug (1) and fill with oil up to the level plug (3), according to "Drum gearbox - Checking the oil level".

  • Page 157: Backup Filter - Change

    Maintenance - 2000h Backup filter - Change Change the backup filter with a new filter after every second replacement of the main filter. To change the backup filter (1), pull the old filter out of its holder, insert a new filter and reassemble the air cleaner in the reverse order.

  • Page 158: Rear Axle Planetary Gear - Oil Change

    Maintenance - 2000h Rear axle planetary gear - Oil change Position the roller with the plug (1) at its lowest position. Wipe clean, unscrew the plug (1) and drain the oil into a suitable receptacle. The volume is approximately 1.85 liters (1.95 qts). Oil should be taken to your local waste disposal Oil should be taken to your local waste disposal station.

  • Page 159: Rear Axle Differential - Oil Change

    Maintenance - 2000h Rear axle differential - Oil change Never work under the roller when the engine is Never work under the roller when the engine is running. Park on a level surface. Block the wheels running. Park on a level surface. Block the wheels securely.

  • Page 160: Fuel Pre-Filter - Replacement

    Maintenance - 2000h Fuel pre-filter - Replacement Ensure good ventilation (air extraction) if the Ensure good ventilation (air extraction) if the diesel engine is run indoors. Risk of carbon diesel engine is run indoors. Risk of carbon monoxide poisoning. monoxide poisoning. See the engine's instruction manual for filter replacement, in the Fuel system chapter.

  • Page 161: Diesel Engine - Oil And Filter Change

    Maintenance - 2000h Diesel engine - Oil and Filter change The oil drain plug (1) can be accessed most easily from the right rear underside of the tractor frame, and is installed with a hose in the engine. Drain the oil when the engine is warm. Place a receptacle that holds 19 liters (5 gal) under the drain plug.

  • Page 162: Seat Bearing - Lubrication

    Maintenance - 2000h Seat bearing - Lubrication Keep in mind that the chain is a vital part of the Keep in mind that the chain is a vital part of the steering mechanism. steering mechanism. Remove the cover (5) to access the lubrication nipple (1).

  • Page 163: Fuel Tank - Draining (Optional)

    Maintenance - 2000h Fuel tank - Draining (Optional) Water and sediment in the fuel tank are removed via the drainage plug in the bottom of the fuel tank. Be very careful during draining. Do not drop the Be very careful during draining. Do not drop the plug or else all the fuel will flow out.

  • Page 164: Automatic Climate Control (Optional) - Overhaul

    Maintenance - 2000h Automatic Climate Control (Optional) - Overhaul Regular inspection and maintenance are necessary to ensure satisfactory long-term operation. Clean all dust from the condenser element (1) using compressed air. Blow from underneath. The air jet can damage the element flanges if it is The air jet can damage the element flanges if it is too powerful.

  • Page 165: Steering Hitch - Tightening

    Maintenance - 2000h Steering hitch - Tightening Nobody must be allowed near the steering joint Nobody must be allowed near the steering joint when the engine is running. Risk of being when the engine is running. Risk of being crushed when the steering is operated. Switch crushed when the steering is operated.
  • Page 166 Atlas Copco Road Construction Equipment Dynapac Compaction Equipment AB Box 504, SE 371 23 Karlskrona, Sweden www.dynapac.com...

This manual is also suitable for:

Ca4600

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