Atlas Copco SmartROC D65 T4F Operation
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Atlas Copco SmartROC D65 T4F Operation

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SmartROC D65 T4F
Operation
Translation of the original instructions
2017-01-12 | No: 713944459.6 en

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Summary of Contents for Atlas Copco SmartROC D65 T4F

  • Page 1 SmartROC D65 T4F Operation Translation of the original instructions 2017-01-12 | No: 713944459.6 en...
  • Page 3 Reference NOTE: Always read the information in the Safety document before starting to use the rig or starting maintenance work.

  • Page 5: Table Of Contents

    SmartROC D65 T4F Table of Contents Table of Contents 1 Reference.......................  3 2 General........................ 9 Foreword............................. 9 Application.......................... 9 Principal components...................... 10 General system description .................... 11 2.4.1 General description of the drill rig...................  11 2.4.2 Wagon frame with track frames.................... 12 2.4.3 Power pack.......................... 12 2.4.4...
  • Page 6 SmartROC D65 T4F Table of Contents 5 Controls .......................  37 Control ............................ 37 5.1.1 General...........................  37 5.1.2 Cabin ............................ 37 5.1.3 Left control panel ........................ 38 5.1.4 Right control panel........................ 42 5.1.5 Boom and feed handling levers .................... 44 5.1.6 Tramming levers........................ 45 5.1.7...
  • Page 7 SmartROC D65 T4F Table of Contents 6.12.7 Setting-up for drilling with the feeder top in extreme position forwards and to the left, and with the boom swung maximum to the left.................. 85 6.12.8 Setting-up for drilling with the feeder top in extreme position forwards and to the right, and with the boom swung maximum to the right ................
  • Page 8 SmartROC D65 T4F Table of Contents 10.4.4 Timer 236438624 with adjustable interval time .............. 156 10.4.5 Interval time - propagation time ....................  156 10.4.6 Test/extra lubrication ...................... 157 10.4.7 Timer terminal........................ 159 10.4.8 Progressive lubricant distributor, type SSV ................ 161 10.4.9 Plugging the outlet........................

  • Page 9: General

    See separate instructions for documentation on the rock drill/rotation unit, the diesel engine and certain other components. For other questions refer to the local Atlas Copco company office. Addresses and tele- phone numbers are in the Maintenance instructions. 2.2 Application The drilling equipment is designed mainly for drilling blast holes in e.g.

  • Page 10: Principal Components

    SmartROC D65 T4F 2 General 2.3 Principal components Principal components Position Component Position Component Compressor Bit Breaker Diesel engine Rod guide Electric cabinet Track frames Operator's cabin Hydraulic pumps Operator's panel for Dust collector drilling Boom Radiator Feeder Compressor and hy-...

  • Page 11: General System Description

    SmartROC D65 T4F 2 General 2.4 General system description 2.4.1 General description of the drill rig This drill rig is a fully diesel-hydraulic drill rig designed for surface drilling applications such as in quarries and on construction sites. The drill rig consists of the following main components: (See illustration under General De-...

  • Page 12: Wagon Frame With Track Frames

    SmartROC D65 T4F 2 General Emissions cleaning unit Electric cabinet Feeder Emergency stop Compressor Hydraulic systems Air system Boom Dust collector DCT 2.4.2 Wagon frame with track frames The diesel engine, chassis, dust collector, hydraulic system, air system and boom system are mounted on the wagon frame.

  • Page 13: Boom System

    SmartROC D65 T4F 2 General 2.4.5 Boom system The boom system consists of boom body, boom head, feed holder and associated hy- draulic cylinders. The boom system is controlled by directional valves for positioning the feed with the rock drill at different distances and directions.
  • Page 14 SmartROC D65 T4F 2 General Hydraulic system functions Rod handling Feed cylinder Traction motor, left Traction motor, right Rotation unit Controls Logic valves Pilot pressure Drill feed Rapid feed Drilling/tramming Rotation Fan motor, engine radiator Fan motor, oil cooler Return oil...

  • Page 15: Air System

    SmartROC D65 T4F 2 General Pump 6 Pump 5 Diesel engine Pump 1 Pump 2 Pump 3 Pump 4 Hydraulic tank 2.4.9 Air system The air system consists of the compressor with oil separator, hoses and valves. The compressor is driven directly by the diesel engine The compressor element is lubricated by an air-oil mixture.
  • Page 16 SmartROC D65 T4F 2 General NOTE: The protection does not affect drilling and must be closed during operation. No: 713944459.6 en...

  • Page 17: Technical Data

    SmartROC D65 T4F 3 Technical data 3 Technical data 3.1 SmartROC D65 (Tier 4) 3.1.1 Weight (with drill strings) Description Data SmartROC D65/D60 Weight Long Feed Tier 4 Final 27 000 kg Weight Short Feed Tier 4 Final 25 700 kg...

  • Page 18: Electrical System

    SmartROC D65 T4F 3 Technical data 3.1.3 Electrical system Description Data Voltage 24 V Battery Capacity 2 * 12 V/230 Ah Work lights Front 4 * 70W Rear 2 * 70W Roof 1 * 70W Feeder 2 * 70W 3.1.4 Air system...

  • Page 19: Dimensions

    SmartROC D65 T4F 3 Technical data 3.2 Dimensions 3.2.1 Dimensions SmartROC D65 Long feed (Tier 4) Transport dimensions Measured from the side No: 713944459.6 en...
  • Page 20 SmartROC D65 T4F 3 Technical data Measured from above Coverage area from the side No: 713944459.6 en...
  • Page 21 SmartROC D65 T4F 3 Technical data Coverage area from above Feeder angles of inclination No: 713944459.6 en...

  • Page 22: Dimensions Smartroc D65 Short Feed (Tier 4)

    SmartROC D65 T4F 3 Technical data 3.2.2 Dimensions SmartROC D65 Short feed (Tier 4) Transport dimensions 10.7 Measured from the side No: 713944459.6 en...
  • Page 23 SmartROC D65 T4F 3 Technical data Measured from above Coverage area from the side No: 713944459.6 en...
  • Page 24 SmartROC D65 T4F 3 Technical data Coverage area from above Coverage area for bottom-hole drilling (extra equipment for short feeder) Feeder angles of inclination with extra equipment for bottom-hole drilling (only for short feeder) No: 713944459.6 en...

  • Page 25: Daily Checks

    SmartROC D65 T4F 4 Daily checks 4 Daily checks 4.1 Foreword This chapter provides instructions for daily inspection and maintenance to be carried out by the operator before each shift. Regarding weekly inspections ad other maintenance tasks, see separate instructions "Maintenance schedules".

  • Page 26: Checklist

    SmartROC D65 T4F 4 Daily checks Damage that could give rise to structural weakness or cracks. Wear that could have the same consequences. Cracks or fractures in materials or welded joints. If the drill rig has been subjected to abnormally high stresses, vital load-bearing compon- ents may have been damaged.

  • Page 27: Before Starting

    SmartROC D65 T4F 4 Daily checks Checklist Track frames with attachments Protection of moving parts with attachments 4.3 Before starting 4.3.1 Safety WARNING Serious injury Danger of moving parts Can cause serious personal injury Set all levers and switches in NEUTRAL position before start-up preparations...

  • Page 28: Breakout Table/Rod Guide

    SmartROC D65 T4F 4 Daily checks 4.3.2 Breakout table/Rod guide Breakout table/Rod guide Check point Control object Action Grease nipples Fill grease into the grease nipples Cylinder bracket, breakout table Check the torque, 600 Nm Cylinder bracket, pipe guide Check the torque, 120 Nm...

  • Page 29: Drill Rig

    SmartROC D65 T4F 4 Daily checks 4.3.3 Drill rig. Check point Inspection Instructions Drill rig. Visual check Check for any signs of leaks, damage, breakage or cracks. Table 4: Drill rig. No: 713944459.6 en...

  • Page 30: Engine Package

    SmartROC D65 T4F 4 Daily checks 4.3.4 Engine Package Engine Package Check point Control object Action Engine/Compressor Check for leakage around the engine and compressor Hydraulic pumps Check for signs of leakage Fuel prefilter Drain off water No: 713944459.6 en...

  • Page 31: Compressor Tank

    SmartROC D65 T4F 4 Daily checks Check point Control object Action Oil level in diesel engine The oil must be between the two marks on the dipstick Coolant Check level Hydraulic oil Check level Lubricating oil HECL/ECL/ECG Check level Grease for central lubrication...

  • Page 32: Track Frames

    SmartROC D65 T4F 4 Daily checks 4.3.6 Track frames Track frames Check point Control object Action Traction motors Check for signs of leakage. Traction gears Check for signs of leakage. Limberoller Check for signs of leakage. Track roller Check for signs of leakage.

  • Page 33: Electrical System

    SmartROC D65 T4F 4 Daily checks 4.3.7 Electrical system Electrical system Check point Control object Action Work lights Front, rear and on feeder. Func- tion B, C Emergency stop buttons/Wire Attachment. Check each emer- gency stop button individually. The engine must stop. Before...

  • Page 34: Functionality Test After Start

    SmartROC D65 T4F 4 Daily checks 4.4 Functionality test after start 4.4.1 Checks NOTE: The emergency stop buttons and wires must be checked before each shift and after tramming. Check point Inspection Instructions Emergency stop buttons (all) and Function Check each emergency stop the emergency stop wire on the button individually.

  • Page 35: Display

    SmartROC D65 T4F 4 Daily checks 4.5.2 Display Display. Check point Inspection Instructions Display Visual check Check that no fault indicator symbols are shown. If a fault in- dicator shows in the status field, stop the drill rig and rectify the fault.

  • Page 36: Cleaning The Rig

    SmartROC D65 T4F 4 Daily checks Check point Inspection Instructions -Compressor Table 13: Drill rig. 4.6 Cleaning the rig 4.6.1 Rinsing The rig must be flushed with water at least once a day since it is important to remove drill cuttings, mud and dirt. The feeder, front part of the boom and crawler tracks are particularly important to keep clean.

  • Page 37: Controls

    SmartROC D65 T4F 5 Controls 5 Controls 5.1 Control 5.1.1 General The controls and gauges for operating the drill rig are located inside the operator's cabin. The equipment for filling up with fuel, hydraulic oil and compressor oil is located close to the appropriate tanks.

  • Page 38: Left Control Panel

    SmartROC D65 T4F 5 Controls Tramming levers Ignition key Display Operator's panel for operator's cabin Hammer for emergencies Fire extinguisher Heater unit/Air conditioning (located in roof) Gradient meter 5.1.3 Left control panel Left control panel Watermist system, auto Watermist system, increase of the water amount...
  • Page 39 SmartROC D65 T4F 5 Controls Watermist system, max. Watermist system, decrease of the water amount in auto mode Idling speed (1100 rpm) Not activated Tramming High Speed Signal Horn DCT ON/OFF Not used Reduced flushing air Jack in (with a double press of the button the jack...
  • Page 40 SmartROC D65 T4F 5 Controls Levers for rod handling (RHS) and suction hood/drill-steel support/break table Levers for rod handling and suction hood (left control panel). Lever for Rod handling Rod to carousel Neutral (lever in centre position) Rod to drill centre...
  • Page 41 SmartROC D65 T4F 5 Controls Upper drill-steel support (open) Suction hood - Down Suction hood - Up Movement with depressed top button Lower drill-steel support (closed) Neutral (lever in centre position) Lower drill-steel support (open) Not used Not used Break table, button 3 not ac-...

  • Page 42: Right Control Panel

    SmartROC D65 T4F 5 Controls 5.1.4 Right control panel Right control panel Semi-automatic boom positioning (option) Automatic rod handling/Automatic collaring (Op- tion) Rapid Feed Stop (Software stop for break table activated) Drilling position Compressor loading Automatic thread lubrication (Option) Thread lubrication (Option)
  • Page 43 SmartROC D65 T4F 5 Controls Escape (Exit menu on display) Enter (Confirm selection) Browse button (Browse between menus F1 - F5) Drill Lever Drill lever functions Drill lever (38) functions Drill feed Rapid feed down Neutral Drill feed Rapid feed up...

  • Page 44: Boom And Feed Handling Levers

    SmartROC D65 T4F 5 Controls locking collaring NOTE: For a more detailed description, see "Maintenance instructions". NOTE: To change between reduced drilling and full drilling move the lever to F2 5.1.5 Boom and feed handling levers Boom and feeder control levers.

  • Page 45: Tramming Levers

    SmartROC D65 T4F 5 Controls Feed extension (up) 5.1.6 Tramming levers Tramming levers Forward Neutral Reverse NOTE: If one crawler track is operated while the other is stationary the tracks are sub- jected to unnecessary stresses. This should therefore be avoided.

  • Page 46: Display

    SmartROC D65 T4F 5 Controls 5.1.7 Display Display. Button Description Function Escape Move one step to the right in the menu structure. Left arrow Move the cursor to the left of the display screen. Arrow up Move the cursor up on the dis- play screen.

  • Page 47: Status Bar Icons

    SmartROC D65 T4F 5 Controls Button Description Function F6-F8 Not used Table 15: Button functions, Display. 5.1.8 Status bar icons In the lower section of the display window in menus F1 to F5, is a "status bar". This bar dis- plays different types of symbols to illustrate the events on the drill rig.
  • Page 48 SmartROC D65 T4F 5 Controls Yellow/Red warning/fault High compressor temperature. The diesel engine turns off auto- matically if a fault occurs. Yellow warning Clogged air filter, diesel engine. Yellow warning Clogged air filter, compressor. Yellow warning Clogged hydraulic oil filter.
  • Page 49 SmartROC D65 T4F 5 Controls Yellow/Red warning/fault High or low hydraulic oil temper- ature. The diesel engine turns off automatically if a fault occurs. Yellow warning Length sensor not calibrated. This icon is displayed when the control system starts and stops when the rock drill cradle has been calibrated.
  • Page 50 SmartROC D65 T4F 5 Controls Yellow warning Time to regrind drill bit. Yellow warning Quality log has been corrupted because the operator has added one more hole than the max- imum allowed. Create a new cor- rect drill plan to clear the warn- ing symbol.
  • Page 51 SmartROC D65 T4F 5 Controls Grey/Green info Option Green=Laser receiver has received a hit on the laser plane. Grey=No hit or option not activated. Red fault Oil stop valve pressure - Indic- ates that the pressure is too low. Engine stopped automatically.

  • Page 52: Operator's Panel For Operator's Cabin

    SmartROC D65 T4F 5 Controls 5.1.9 Operator's panel for operator's cabin Work lights cabin, front Work lights rig, rear Work lights feeder Lighting engine compartment Windscreen washer, upper Windscreen wiper, upper in- creases speed in steps. No: 713944459.6 en...
  • Page 53 SmartROC D65 T4F 5 Controls Windscreen wiper, upper re- duces speed in steps. Switch off by depressing and holding the button for 2 seconds. Front windscreen washers Windscreen wiper, front re- duces speed in steps. Switch off by depressing and holding the button for 2 seconds.

  • Page 54: Hammer For Emergencies

    SmartROC D65 T4F 5 Controls 5.1.10 Hammer for emergencies Emergency hammer with belt cutter If the cabin door is blocked, use the hammer to break a window so that you can get out. On the lower part is a belt cutter to cut off the seat belt if this cannot be released in the usual manner.

  • Page 55: Other Controls

    SmartROC D65 T4F 5 Controls The fire extinguishers (A) are fitted down to the left under the operator's seat in the cabin, and at the rear of the rig on the right-hand side. Class A-B-C fires can be put out.

  • Page 56: Test Connections For The Hydraulic Circuits

    SmartROC D65 T4F 5 Controls 5.2.2 Test connections for the hydraulic circuits Test connections Test instrument for checking the hydraulic circuits. Connect the test instrument to the different outlets (see table below). Hydraulic pump 1: drill feed, rapid feed, rod hand-...
  • Page 57 SmartROC D65 T4F 5 Controls Hydraulic pump 4: Positioning Hydraulic pump 5: Radiator - hydraulics, com- pressor and diesel engine Hydraulic pump 6: Radiator - diesel engine Pilot pressure Not used Table 16: Test connections No: 713944459.6 en...
  • Page 58 SmartROC D65 T4F 5 Controls No: 713944459.6 en...

  • Page 59: Operating

    SmartROC D65 T4F 6 Operating 6 Operating 6.1 Before starting 6.1.1 To be checked before each start. WARNING Serious injury Danger of moving parts Can cause serious personal injury Set all levers and switches in NEUTRAL position before start-up preparations...

  • Page 60: Functionality Test After Start

    SmartROC D65 T4F 6 Operating Check point Inspection Instructions Engine oil Oil level Top up as necessary. Compressor oil Oil level Before checking the level, make sure the drill rig is standing level with the engine turned off for at least 10 minutes.

  • Page 61: Diesel Engine Starting

    SmartROC D65 T4F 6 Operating Check point Inspection Instructions Dust collector (DCT) Suction ability and filter cleaning In case of dust formation: Check the filter in the filter holder and suction hose and also the drill- steel support's drill gasket.
  • Page 62 SmartROC D65 T4F 6 Operating Activate Direct selection menu F5 by pressing the F (16) button on the right of the control panel. No: 713944459.6 en...

  • Page 63: Stopping The Diesel Engine

    SmartROC D65 T4F 6 Operating Right control panel Ignition key to position for ignition on. Wait for approx. 10 seconds so that the CANBUS system makes contact with the en- gine's ECM. When the voltage at the battery symbol in the shortcut menu F5 shows more than 0.0V then contact has been made.
  • Page 64 SmartROC D65 T4F 6 Operating Set the drill rig in Tramming position with button (5) on the left-hand control panel. Left control panel. Set the Compressor to position OFF. Button (5) on the right-hand control panel should not be illuminated.
  • Page 65 SmartROC D65 T4F 6 Operating Activate idle rpm with button (8) on the left-hand control panel. Right operator's panel. Ignition key to position OFF (0). The engine may run at idling speed for a few minutes. See section Delayed shutdown (DES) for information.

  • Page 66: Delayed Engine Shutdown - (Des)

    SmartROC D65 T4F 6 Operating Main power contactor. 6.6 Delayed Engine Shutdown - (DES) 6.6.1 Description The purpose of DES is so that the DEF injection system should be able to cool down be- fore the engine stops. If the engine stops when the injector is hot then it may be damaged.

  • Page 67: Low Def Levels

    SmartROC D65 T4F 6 Operating Dialogue box for switching off the engine DES Dialogue box The DES function is activated automatically each time the engine is shut down. When the DES function shall be activated a dialogue box is shown in the control system. This dia- logue box cannot be hidden using the ESC key as long as engine status is On .

  • Page 68: Regeneration

    SmartROC D65 T4F 6 Operating Warning level Symbols Message on the display Initial warning DEF level low DEF level critical DEF tank empty Table 20: Low DEF levels 6.8 Regeneration WARNING Serious injury Very high exhaust temperatures May cause serious personal injury and damage to property...

  • Page 69: Automatic Regeneration

    SmartROC D65 T4F 6 Operating 6.8.2 Automatic regeneration When automatic regeneration is started the symbol high exhaust temperature (A) is shown in the display. Time remaining until automatic regeneration Number of hours remaining until the next automatic regeneration is shown in the display (B) .

  • Page 70: Blocked Regeneration

    SmartROC D65 T4F 6 Operating NOTE: There may be a certain amount of delay in starting the automatic regeneration. General conditions such as fuel consumption, charge pressure and exhaust temperat- ure control whether it is started or not. Automatic regeneration is not permitted to start when the soot level has reached 100% 6.8.3 Blocked regeneration...

  • Page 71: Forced Regeneration

    SmartROC D65 T4F 6 Operating 6.8.4 Forced regeneration Forced regeneration can be started between 1100-1800 rpm. The conditions are the same as for automatic, except that it is permitted to start at a soot level between 15-100%. For forced regeneration the symbol (F) in menu F1 in the display is marked and the enter button is pressed for 5 seconds.

  • Page 72: Warning Of High Soot Content In The Particulate Filter

    SmartROC D65 T4F 6 Operating 6.8.5 Warning of high soot content in the particulate filter. Warning symbol for high soot level in the particle filter (H) is shown when the soot level is > 90%. If blocking of automatic regeneration is activated when the warning is shown, re-...

  • Page 73: Warning Of 100% Soot Content

    SmartROC D65 T4F 6 Operating 6.8.6 Warning of 100% soot content Warning symbol for 100% soot content in the particulate filter (I). If the soot content exceeds 100% then self-holding of the drilling lever ceases in or- der to alert the operator. If this occurs, switch off the drill rig and contact authorised service personnel.

  • Page 74: Tramming

    SmartROC D65 T4F 6 Operating 6.9 Tramming 6.9.1 Safety WARNING Serious injury Risk of dumping/sliding May cause severe personal injury and damage to property Always check the prevailing ground conditions where the rig shall be operated Keep the track oscillation locks open during tramming...

  • Page 75: Operation

    SmartROC D65 T4F 6 Operating 6.9.2 Operation NOTE: The gradient meter shows the chassis frame inclination and not the actual ground inclination. Use the boom and feeder positioning control levers alternately to place the feeder onto the feeder support. Make sure the boom and feeder are pointing straight ahead.
  • Page 76 SmartROC D65 T4F 6 Operating Left control panel. NOTE: Adapt the speed to the prevailing terrain. NOTE: Low speed tramming provides the highest traction and vice versa. Operate the levers for the Crawler track (A) to move the drill rig in the desired direc- tion.

  • Page 77: Checking After Tramming

    SmartROC D65 T4F 6 Operating NOTE: If one crawler track is operated while the other is stationary the tracks are subjected to unnecessary stresses. This should therefore be avoided. Use the buttons for track oscillation (17, 18, 19, 20 and 21) to position the rig as hori- zontal as possible.

  • Page 78: Tramming, Downhill

    SmartROC D65 T4F 6 Operating 6.11.3 Tramming, downhill The boom and rock drill/rotation unit must be as far back as possible. Left: Correct position for tramming downhill. Right: Wrong position. 6.11.4 Tramming on transverse inclines Use the boom system as a counterweight when traversing inclines.

  • Page 79: Tramming With The Feeder In Tramming Position

    SmartROC D65 T4F 6 Operating NOTE: RC in the tables stands for rig with the additional equipment RC - Reverse Cir- culation. NOTE: W in the tables stands for rig with the additional equipment extra wide track frame. NOTE: LF - Long Feed. SF - Short Feed.
  • Page 80 SmartROC D65 T4F 6 Operating Illustration Direction Max. angle of inclination reference FR D50/D55 FR/SR D60/ FR/SR D60/ FR/SR D60/ FR/SR D60/ SF - SR D65 LF D65 RC LF D65 W LF D65 W + RC D60/65 SF Forward...

  • Page 81: Setting-Up For Drilling With The Feeder In Vertical Position And Centred Between The Track Frames

    SmartROC D65 T4F 6 Operating 6.12.3 Setting-up for drilling with the feeder in vertical position and centred between the track frames Illustration Direction Max. angle of inclination reference FR D50/D55 FR/SR D60/ FR/SR D60/ FR/SR D60/ FR/SR D60/ SF - SR...

  • Page 82: Setting-Up For Drilling With The Feeder In Vertical Position And The Boom Swung Max To Left

    SmartROC D65 T4F 6 Operating 6.12.4 Setting-up for drilling with the feeder in vertical position and the boom swung max to left Illustration Direction Max. angle of inclination reference FR D50/D55 FR/SR D60/ FR/SR D60/ FR/SR D60/ FR/SR D60/ SF - SR...

  • Page 83: Setting-Up For Drilling With The Feeder In Vertical Position And The Boom Swung Max To Right

    SmartROC D65 T4F 6 Operating 6.12.5 Setting-up for drilling with the feeder in vertical position and the boom swung max to right Illustration Direction Max. angle of inclination reference FR D50/D55 FR/SR D60/ FR/SR D60/ FR/SR D60/ FR/SR D60/ SF - SR...

  • Page 84: Setting-Up For Drilling With The Feeder Top In Extreme Position Forwards, The Feeder Laterally Ver

    SmartROC D65 T4F 6 Operating 6.12.6 Setting-up for drilling with the feeder top in extreme position forwards, the feeder laterally vertical and centred between the track frames Illustration Direction Max. angle of inclination reference FR D50/D55 FR/SR D60/ FR/SR D60/...

  • Page 85: Setting-Up For Drilling With The Feeder Top In Extreme Position Forwards And To The Left, And With

    SmartROC D65 T4F 6 Operating 6.12.7 Setting-up for drilling with the feeder top in extreme position forwards and to the left, and with the boom swung maximum to the left Illustration Direction Max. angle of inclination reference FR D50/D55 FR/SR D60/...

  • Page 86: Setting-Up For Drilling With The Feeder Top In Extreme Position Forwards And To The Right, And

    SmartROC D65 T4F 6 Operating 6.12.8 Setting-up for drilling with the feeder top in extreme position forwards and to the right, and with the boom swung maximum to the right Illustration Direction Max. angle of inclination reference FR D50/D55 FR/SR D60/...

  • Page 87: Before Drilling

    SmartROC D65 T4F 7 Before drilling 7 Before drilling 7.1 Safety WARNING Serious injury May cause severe personal injury Ensure that unauthorised personnel are not within the working area Do not approach the area surrounding rod/pipe gripper or carousel Always use lifting assistance when loading the carousel...

  • Page 88: Setting Feed Pressure

    SmartROC D65 T4F 7 Before drilling 7.3 Setting feed pressure Examples of settings of Feed pressure. Change setting of Drill bit: Press Enter to display a drop-down menu. Then use the arrow keys up/down (on the display screen) and select the desired setting, confirm with Enter.
  • Page 89 SmartROC D65 T4F 7 Before drilling Right operator's panel. Move the rotation unit to its top position on the feeder by moving drill lever (38) to po- sition (c). Drilling lever Position the feed beam to the position for filling the drill steel.
  • Page 90 SmartROC D65 T4F 7 Before drilling Feeder position for filling drill steels. Boom and feeder positioning levers. Move the arms out from the carousel by moving the rod handling lever (35) to position (c). Rotate the carousel anticlockwise by moving the rod handling lever (35) to rotation anticlockwise (e) repeatedly until the carousel has reached its end position.

  • Page 91: Setting Up For Drilling

    SmartROC D65 T4F 7 Before drilling Operate the rotation unit up with the drill pipe, drill lever position (c), until the pipe stops with the thread inside the upper drill-steel support. Close the drill-steel supports. Open the rod handling grippers and move out the rod handling arms so they grip the pipe.
  • Page 92 SmartROC D65 T4F 7 Before drilling Left control panel. Lower the jack (option) firmly on the ground without lifting the drill rig. Button (17). Lock the track oscillation cylinders. Button (25). Boom and feeder positioning. Position the feeder with the levers for boom and feeder positioning correctly posi- tioned for drilling.

  • Page 93: Drilling

    SmartROC D65 T4F 8 Drilling 8 Drilling 8.1 Start of drilling 8.1.1 Collaring Make sure: the rotation unit is at its highest position, there is a drill rod coupled to the rock drill, and there is a drill bit mounted on the drill rod.
  • Page 94 SmartROC D65 T4F 8 Drilling Lower the drill bit toward the rock. Set the desired drill depth in the F1 menu (B) and reset the depth meter (A). F1 menu Lower the suction hood to the ground. Lever (36) position (d).
  • Page 95 SmartROC D65 T4F 8 Drilling Make sure that the lower drill-steel support is closed. Move lever (36) forward with button depressed. Activate the dust collector. Button (12). Drill Lever Activate rotation. Drill lever position (d). Activate collaring. Drill lever from position (d) to position (f). The feed is proportional to the lever in positions (d) and (f).

  • Page 96: One Hole Automatics (Oha)

    SmartROC D65 T4F 8 Drilling NOTE: Notice! Use the lever proportionally forward, until the drill bit has entered into solid rock before locking collaring. Full drilling can be activated after reaching homogenous rock or once the drill bit has entered far enough into the rock.
  • Page 97 SmartROC D65 T4F 8 Drilling OHA is activated with button 2 Start and stop of OHA Starting up OHA The OHA function can only be used if the rig is in drilling position. There are two ways of starting the function.
  • Page 98 SmartROC D65 T4F 8 Drilling The auto-sequence can be stopped by pressing any of the drill lever buttons or the OHA button itself. Restart of OHA If OHA is stopped during drilling, it can be restarted with the OHA button. The OHA se- quence will continue from the position it was in when stopped.
  • Page 99 SmartROC D65 T4F 8 Drilling Rotation delay time After 2 seconds, collaring begins for a preset extent. This extent can be specified un- der Initial collar length, in menu Drilling, Parameters, Others. Drill out when position M1 or the desired hole length/depth is reached...
  • Page 100 SmartROC D65 T4F 8 Drilling Menu 2 - Settings 3 - Automatic collaring Settings 3 , Automatic collaring. Collar length and collaring step Collar length: The length of collar calculated from the contact point with the rock. As automatic collaring is only performed by the first drilling rod, this distance which is given as the collar length is limited to the rod length.
  • Page 101 SmartROC D65 T4F 8 Drilling Distance back: Backward distance (if not M4 + offset is selected) is used if Move backwards to M4 + offset has not been selected. After each forward cycle, the drill is moved back by the distance which the operator specifies here.

  • Page 102: Direct Selection Menus

    SmartROC D65 T4F 8 Drilling Water mist on at backward feed: When the drill bit moves backward, water mist is activated. Air on backward feed must also be activated for the water mist to work on backward feed. Water mist pump speed: The speed of the water mist pump (0-100%). This para- meter is only valid if water mist is selected.

  • Page 103: Direct Selection Menu F1

    SmartROC D65 T4F 8 Drilling 8.1.4 Direct selection menu F1. Direct selection menu F1. Symbol description for direct selection menu F1 NOTE: GPS is covered separately in the chapter entitled Options The following is an explanation of the symbols shown in direct selection menu F1.
  • Page 104 SmartROC D65 T4F 8 Drilling Symbol Name Explanation Shortcut, drill plan This can be used for direct ac- cess to the drill plan. Current hole length The value at the top shows the current hole length (m) and the Penetration rate bottom value the penetration rate (m/min).

  • Page 105: Direct Selection Menu F2

    SmartROC D65 T4F 8 Drilling 8.1.5 Direct selection menu F2. Direct selection menu F2. Settings 1 Quick Settings In F2 a choice can be made between Settings 1 (see illustration above) and Settings 2 (see next illustration). Automatic close of drill support: Automatic close of drill support can be set here so that the function can be disengaged for single-rod drilling.
  • Page 106 SmartROC D65 T4F 8 Drilling Emergency mode, RHS: Used if an RHS sensor has stopped working. No stops are working but the rig can still be used with great care. The emergency mode buttons on the right-hand panel can also be used.

  • Page 107: Direct Selection Menu F3

    SmartROC D65 T4F 8 Drilling USB socket Use Drillplan: Used if import of drill plan from ROC Manager is executed. Use Hole Navigation: Used if the rig is specified with GPS (option). Use Anmask: Used if the rig is specified with GPS (option) and if import of drilling data from Anmask is required.
  • Page 108 SmartROC D65 T4F 8 Drilling Symbol description for direct selection menu F3 Symbol Name Explanation Diesel consumption Counter for diesel consumption. Diesel engine hours Counter for diesel engine hours. Resettable upper, total number of hours below Percussion hours Counter for percussion hours.

  • Page 109: Direct Selection Menu F4

    SmartROC D65 T4F 8 Drilling 8.1.7 Direct selection menu F4. Direct selection menu F4. Angle position: Upper value on left shows current tilt of feeder. Under this value is an adjustable field where the desired tilt angle can be set.

  • Page 110: Direct Selection Menu F5

    SmartROC D65 T4F 8 Drilling 8.1.8 Direct selection menu F5 Direct selection menu F5 Direct selection menu F5 activated by pressing the button Fn , and then button F1 on the display. (The Fn button is active for 3 seconds after each press) This menu shows the values for the diesel engine.
  • Page 111 SmartROC D65 T4F 8 Drilling Symbol Name Explanation Compressor temperature Reads and displays the current compressor temperature. If the compressor attains a high air temperature (120 ºC), the diesel engine will be switched off auto- matically and an information box will be shown on the display.

  • Page 112: Adding Drill Rods

    SmartROC D65 T4F 8 Drilling Symbol Name Explanation Block regeneration Block automatic regeneration Max. time left before regenera- Shows maximum time remaining tion until automatic regeneration of the diesel engine's particulate filter 8.2 Adding drill rods 8.2.1 Unthreading of the rotation unit from the drill pipe and extraction: Break the joint using semi-automatic breaking.
  • Page 113 SmartROC D65 T4F 8 Drilling Drill lever functions. The rotation unit is unthreaded from the drill rod when the shank adapter is free from the sleeve. Move the drill lever to neutral. Activate rapid feed up, drill lever position (c).

  • Page 114: Threading A New Drill Pipe

    SmartROC D65 T4F 8 Drilling 8.2.2 Threading a new drill pipe RHS levers and Suction hood/drill-steel support/break table. No: 713944459.6 en...

  • Page 115: Changing Drill Bit

    SmartROC D65 T4F 8 Drilling Move the drill pipe to drill centre. Lever (35) position (c) NOTE: If there is no new drill pipe in the RHS grippers then the ca- rousel must first be rotated. Drill lever functions. Move the rod handling lever (35) to (b) neutral.

  • Page 116: Action In Case Of Drilling Problems

    SmartROC D65 T4F 8 Drilling NOTE: Never start percussion with the drill bit free without any resistance. Operate the feeder until the spike is approx. 10 cm from the rock. Make sure that the rotation lever is in neutral. Move the drill bit forward until it is pressed against the rock.

  • Page 117: Angle Instruments

    SmartROC D65 T4F 9 Angle instruments 9 Angle instruments 9.1 Angle, depth and laser instrument Depending on the equipment level chosen, the drill rig can be equipped with one of the fol- lowing alternatives: Angle instrument with aim device (standard equipment).
  • Page 118 SmartROC D65 T4F 9 Angle instruments Direct selection menu - F4. Shown in the angle instrument display are four numbers, two each for the tilt-incline and two each for the side gradient plus a graphic image of the deviation from desired value.
  • Page 119 SmartROC D65 T4F 9 Angle instruments NOTE: Remember that the desired angle values should always be specified in relation to the setting of the sight. If the sight is not to be used, it should be set straight ahead and the desired values ad- justed to 0.
  • Page 120 SmartROC D65 T4F 9 Angle instruments Move the cursor and make the desired settings by moving the cursor with the arrow keys, at the desired setting, press Enter. Select the value using the arrow keys and confirm with Enter. Once the desired settings have been made, move the cursor to Execute and confirm with Enter.

  • Page 121: Gps Compass (Option)

    SmartROC D65 T4F 9 Angle instruments Reset the length sensor by moving the cursor with the arrow keys, confirm with enter and change the value to 0.00 m with the arrow keys and press enter. Ready to start drilling! When HNS is used you can reach the menu for fine navigation via a shortcut on menu Shortcut to menu for fine navigation To select a new hole, select direct selection menu F4.
  • Page 122 SmartROC D65 T4F 9 Angle instruments Select System Select Configure No: 713944459.6 en...
  • Page 123 SmartROC D65 T4F 9 Angle instruments Select Rig Options and confirm with Enter. Electr. Compass is ticked or unticked. Then follow the instructions that appear on the screen. The direct selection menu F4 contains the settings for the GPS compass.
  • Page 124 SmartROC D65 T4F 9 Angle instruments Shows the aim device's compass direction Shows the compass direction selected for locking Moves the aim device's compass direction, to the locked value, b Table 24: Menu F4 Turn the aim device to the required direction.

  • Page 125: Drill Plan

    SmartROC D65 T4F 9 Angle instruments 9.1.4 Drill Plan USB socket A USB memory stick with the drill plan made in ROC Manager is inserted into the rig's USB socket on the right post at the display. Drill Plan In the combo box Drillplan action: select Load, confirm with Enter.
  • Page 126 SmartROC D65 T4F 9 Angle instruments Hole spacing: Distance between holes. (Selected in ROC Manager) Burden: Distance between rows in the drill plan. (Selected in ROC Manager) Hole angle: Angle of hole. (Selected in ROC Manager) Side angle: Side angle of hole. (Selected in ROC Manager) Level: The level selected in ROC Manager.
  • Page 127 SmartROC D65 T4F 9 Angle instruments To return to F4, press ESC twice and the selected angles from ROC Manager are presen- ted together with bars on the side with drill bit location in relation to the selected coordin- ates for the hole in question.
  • Page 128 SmartROC D65 T4F 9 Angle instruments Select Save Select Blast Log, confirm with Enter. Remove the USB stick and import the information in ROC Manager in accordance with the instructions for ROC Manager. No: 713944459.6 en...

  • Page 129: Calibration

    SmartROC D65 T4F 9 Angle instruments 9.1.5 Calibration Adjust the feeder to exactly 90º as illustrated. Use a spirit level. Feeder at 90º Adjust the boom so that it is parallel with the rig. Boom parallel with rig Operate the cradle up to mechanical stop.
  • Page 130 SmartROC D65 T4F 9 Angle instruments Calibration. NOTE: In order to make these settings, you must log in using the service code. Access under the heading Sensors to calibrate the sensors for Feed swing, Feed dump, Boom swing and Aim device. The K-value, i.e. the inclination of the curve, is a fixed value and must not be adjusted or changed.

  • Page 131: Depth Measuring System

    SmartROC D65 T4F 9 Angle instruments Length sensor calibration Operate the cradle up to mechanical stop. Go to the menu, Settings/Logging in/Length sensor calibration on the display for en- gine and directional instruments. Reset cradle position (b) to zero and select "Activate Learn Mode Calibr. Sensor" (c).
  • Page 132 SmartROC D65 T4F 9 Angle instruments Direct selection menu - F1. The method of depth indication can be chosen from direct selection menu F2. The following functions are accessible from the F2 direct selection menu. Indication of selected measurement method: Upper figure: Hole length measurement.
  • Page 133 SmartROC D65 T4F 9 Angle instruments Direct selection menu - F2. The measurement method can be selected in the F2 shortcut menu "Parameters". Use the arrow keys to select the Hole Length/ Depth button. Press Enter to switch between the two alternatives. Confirm with Enter. Select the relevant menu with direct selection buttons F1-F4.

  • Page 134: Laser Plane Instrument (Option)

    SmartROC D65 T4F 9 Angle instruments Resetting the hole length counter Desired hole length when using automatic drill stop: Select the field by stepping through with the arrow keys until the field is highlighted blue. Press enter to open the active field, move the cursor in the field to the relevant decimal.

  • Page 135: Laser Menu

    SmartROC D65 T4F 9 Angle instruments The rig has also the possibility of using several laser planes. The distance to the reference plane, which is the top laser plane, is then set in the box for distance to reference laser plane.

  • Page 136: Operation

    SmartROC D65 T4F 9 Angle instruments 9.1.10 Operation Move the drill rig to the drill site and set it in the desired position. Select a reference point and turn the sight so that the arrow points towards the refer- ence point. The reference point should be as far away as possible (at least 2 km) if it does not lie in direct line with the row of holes in order to minimise angle error.

  • Page 137: Options

    SmartROC D65 T4F 10 Options 10 Options 10.1 Fire suppression system 10.1.1 Semi automatic fire suppression system Safety CAUTION Risk of injury On delivery of a new rig from the factory, the semi-automatic fire fighting system is dis- connected due to transport restrictions. It must be reconnected before the rig is put in use.
  • Page 138 SmartROC D65 T4F 10 Options Operator's panel - Semi-automatic fire fighting system Triggering push button: Hold in for 1 second. Flashing light: Fire alarm. Yellow diode on: Fault in trigger loop, gas gener- ator activated, cable break. Yellow diode on: Fault in detector loop, terminal resistor missing, cable break.

  • Page 139: Manual Fire Suppression System

    SmartROC D65 T4F 10 Options DANGER Serious injury or death A fire can re-ignite. Do not return to the machine until you are sure the fire is completely extinguished. 10.1.2 Manual fire suppression system Safety DANGER Serious injury or death The fire fighting system's fuel gas cylinders must not be removed by unauthorised ser- vice personnel.

  • Page 140: Rig Remote Access (Rra)

    Open the ventilation hatches to exhaust the smoke and gas. Avoid breathing in the fire gases. Get in touch with a qualified Atlas Copco service engineer as soon as possible. Do no restart the machine until a qualified service engineer has established the cause of the fire and any faults have been rectified.

  • Page 141: Transmission Of A Drill Plan To The Rig Via Rra

    SmartROC D65 T4F 10 Options Overview of a typical RRA system. CCI (Common Communication Interface on drill rig) Rig wireless access point (WLAN module on drill rig) WLAN Router (Wireless Local Area Network) Internal Ethernet network PC installed with RRA server software.

  • Page 142: Transmission Of Data Files From The Rig To A Pc Via Rra

    SmartROC D65 T4F 10 Options To transfer a drill plan from an RRA client computer to a rig, copy the required file to the folder To Machine. This folder is on the RRA server computer and should be visible to all RRA client computers on the same Ethernet network.

  • Page 143: Hns

    SmartROC D65 T4F 10 Options Configuration options 10.3 HNS 10.3.1 General The rig must be equipped with the HNS option. If it is available in the rig then the system can be activated or deactivated under the System menu. No: 713944459.6 en...
  • Page 144 SmartROC D65 T4F 10 Options Select Configure. No: 713944459.6 en...
  • Page 145 SmartROC D65 T4F 10 Options Select Rig Options Hole navigation is ticked or unticked. Then follow the instructions that appear on the screen. Menus F1, F2 and F4 will be changed depending on this option. No: 713944459.6 en...
  • Page 146 SmartROC D65 T4F 10 Options When Hole Navigation is selected, F2 Settings 2 will appear as follows: F2 Settings 2 with Hole navigation selected Use drillplan can be used here. No: 713944459.6 en...
  • Page 147 SmartROC D65 T4F 10 Options F4 with drill plan selected Satellite symbol Satellite symbol : Shows the status of the satellite contact. Grey: System not OK, a second warning is probably also shown in the status bar. Yellow: System OK, but inadequate contact with satellite. This means that full accur- acy will not be attained.

  • Page 148: Lincoln Quicklub

    SmartROC D65 T4F 10 Options 10.4 Lincoln Quicklub 10.4.1 System description System description QUICKLUB progressive central lubrication system Can serve up to 300 lubrication points depending on the length of hose. Automatically lubricates all connected lubrication points Works through lubrication cycles (interval time, propagation time and load time) Pumps grease up to NLGI 2 4 at temperatures between -25 degrees C and +70 de- grees C.

  • Page 149: Central Lubrication Pump Quicklub 203 Cs

    SmartROC D65 T4F 10 Options If there is a block in one of the lubrication circuits, lubricant will leak from the respect- ive safety valve. 10.4.2 Central lubrication pump QUICKLUB 203 CS-.../..Pump type 203 CS - ZS Pump for standard vehicle (control via ignition lock) Pump with adjustable interval time.
  • Page 150 SmartROC D65 T4F 10 Options Central lubrication pump QUICKLUB 203 CS QUICKLUB 203 CS is a compact multi-line pump consisting of reservoir with agitator, pump housing with built-in motor, timer, pump element, safety valve and filler nipple. - Can serve up to three pump elements.
  • Page 151 SmartROC D65 T4F 10 Options Function of the pump element Electric motor runs the eccentric, see fig. 5 and 6 This occurs while the pump is running, see fig. 5 Piston 2 draws in lubricant from the reservoir. The piston delivers lubricant via the distributor to the connected lubrication points, see fig.
  • Page 152 SmartROC D65 T4F 10 Options Pump phase Fig. 6 - The pump element distributes lubricant. Eccentric Piston Return spring Check valve Check valve Ensures that the pump element functions as it should. Prevents lubricant from returning to the pump housing or the reservoir.
  • Page 153 SmartROC D65 T4F 10 Options Fig. 7 - Hydraulic diagram for the pump Reservoir with agitator Pump Check valve Safety valve Return line Pressure line Function of the safety valve The safety valve: - Limits pressure in the system. - Opens at a pressure of 350 bar.
  • Page 154 SmartROC D65 T4F 10 Options Fig. 8 - Safety valve Filling the pump Fill lubricant up to the "MAX" mark on the reservoir using the filler nipple. Select a lub- ricant up to NLGI 2. Fig. 9 - Filling the pump Return connection "Excess"...

  • Page 155: Safety Instructions

    SmartROC D65 T4F 10 Options Fig. 10 - Return connection with filler nipple 10.4.3 Safety instructions Suitable usage Use pump 203 only to provide lubricant to the central lubrication system. The pump is designed for intermittent usage. General safety instructions...

  • Page 156: Timer 236438624 With Adjustable Interval Time

    SmartROC D65 T4F 10 Options The manufacturer of the lubricating system does not accept responsibility for: - Damage caused by lubricant not intended for pumping or that can only be pumped under certain conditions in a central lubrication system - Damage caused by faulty lubrication and insufficient pump filling.

  • Page 157: Test/Extra Lubrication

    SmartROC D65 T4F 10 Options Interval time can be adjusted in 15 steps with the blue rotary switch Propagation time can be adjusted in 15 steps with the red rotary switch. Adjusting interval time/propagation time table Switch position Hours Switch...
  • Page 158 SmartROC D65 T4F 10 Options Diode with engine symbol illuminates. If battery voltage is connected (contact +15), the diode with the battery symbol will illu- minate. Fig. 14 - Timer LEDs and rotary switches Battery diode Rotary switch for pause time...

  • Page 159: Timer Terminal

    SmartROC D65 T4F 10 Options 10.4.7 Timer terminal Fig. 15 Timer terminal Ground Ignition lock Engine Low level indication Level indication Extra lubrication Lamp in push button No: 713944459.6 en...
  • Page 160 SmartROC D65 T4F 10 Options Circuit diagram Fig. 16 - versions E1 and E2 Timer Pump housing Terminal Cable contact Pump without extra push button Pump with extra push button Ignition lock Fuse Cable, black Cable, brown Terminal 2 Cable contact Push button with lamp NOTE: If pump model 103CS...

  • Page 161: Progressive Lubricant Distributor, Type Ssv

    SmartROC D65 T4F 10 Options 10.4.8 Progressive lubricant distributor, type SSV Fig. 17 - Progressive lubricant distributor with 6, 8, 10 and 12 outputs What is a progressive lubricant distributor The word "progressive" comes from the special way this type of lubricant distributor works, e.g.
  • Page 162 SmartROC D65 T4F 10 Options Fig. 18 - Step 1, D=output 2 Step 2 When piston A has reached its left end position, a channel opens to the right-hand end of piston B. The lubricant moves in the direction of the arrow and moves piston B to the left. The lubricant in front of the left-hand end is pressed out through output 7.
  • Page 163 SmartROC D65 T4F 10 Options Fig. 19 - Step 2, A=output 7 Step 3 When piston B has reached its left end position, a channel opens to the right-hand end of piston C The lubricant moves in the direction of the arrow and moves piston C to the left. The lubricant in front of the left-hand end is pressed out through output 5.
  • Page 164 SmartROC D65 T4F 10 Options Fig. 20 - Step 3 B=output 5 Step 4 The channel to the right-hand end of piston D is now open. The lubricant presses piston D to the left. The lubricant in front of the left-hand end of the piston is pressed out through output 3.
  • Page 165 SmartROC D65 T4F 10 Options Step 5 Piston D opens the channel to the left-hand side of piston A. The lubricant presses the piston to the right. The lubricant in front of the piston is pressed out through output 1.
  • Page 166 SmartROC D65 T4F 10 Options Fig. 22 - Example of lubrication system Safety valve Primary distributor SSV 6 Secondary distributor SSV 8 Secondary distributor SSV 6 Secondary hose Secondary distributor SSV 12 Primary hose Lubricant distributors can be equipped with an indicator pin. The pin is secured in the end of a piston and follows its movements.
  • Page 167 SmartROC D65 T4F 10 Options Fig. 24 - Indicator pin The pump's safety valve is used to check the entire lubrication system. If the pump is working and lubricant leaks from the valve, there is a stop in the system.

  • Page 168: Plugging The Outlet

    SmartROC D65 T4F 10 Options 10.4.9 Plugging the outlet Fig. 26 - Outlet couplings and plugs Inlet coupling Channel from piston Plug, screwed in Plug, for piston Check valve, kit Brass cone Valve body Ferrule Union nut Connection channel Copper washer Plug The amount of lubricant can be increased by plugging outputs.
  • Page 169 SmartROC D65 T4F 10 Options NOTE: For distributors SSV 6 to SSV 12, you must never use plugs in outputs 1 and/or 2. For distributors SSV 14 to SSV 22, you must never use plugs in the outputs with the highest number.

  • Page 170: Technical Data

    SmartROC D65 T4F 10 Options Fig. 28 - Single, double and triple amount of lubricant for distributor SSV 10. 10.4.10 Technical data Pump QUICKLUB 203 CS-ZS Description Data Operating temperature -25 °C to 70 °C Number of outputs 1, 2 or 3...
  • Page 171 SmartROC D65 T4F 10 Options Description Data 24V 3A Engine speed 17rpm Protective class IP54 Output transistor 5A short-circuit protection Protected from faulty polarisation: counter-voltage polarised Temperature range -30 °C to 85 °C Pump element Description Data Piston diameter, standard K6...

  • Page 172: Thread Lubrication

    SmartROC D65 T4F 10 Options Description Data Ripple in relation to voltage 5% acc. as per DIN 41755 10.5 Thread lubrication 10.5.1 General Function Drill pipe threads are lubricated by means of spraying grease on them through a nozzle which is located on the upper breakout table.

  • Page 173: Electric Filler Pump

    SmartROC D65 T4F 10 Options The threads must be greased during both drilling and retraction. During drilling: Move circuit breaker S449 on the rod handling panel forwards before a new pipe is joined on. During retraction: Move circuit breaker S449 on the rod handling panel forwards before the adapter on the rotation unit is threaded onto the pipe in breakout position.

  • Page 174: Water Mist System

    SmartROC D65 T4F 10 Options Make sure that the hose and the filter are clean. Connect the attached hose to the fuel source. Move switch (B) to position 1. Activate switch (A) to start filling. The electric filler pump will stop automatically when the drill rig fuel tank is full. It will also stop if the source of fuel runs out.

  • Page 175: Service Winch

    SmartROC D65 T4F 10 Options If there is a risk of freezing, the tank should be emptied and the system flushed with anti- freeze before leaving the rig overnight or for the weekend. Flushing is performed from Dir- ect selection menu F2.

  • Page 176: Navigation

    SmartROC D65 T4F 10 Options To use the service winch, place the rig in drilling position (drilling mode). Pull the control lever (1) up in order to lift, and then down to lower. The maximum load must not exceed 10 kN.
  • Page 177 SmartROC D65 T4F 10 Options The following can be selected in the Navigation menu: Hole Navigation Status Information: Information on the HNS system. Calibration Coverage Area: Calibration of the boom system's coverage area. Link Model Data: Information on direction measurements.
  • Page 178 SmartROC D65 T4F 10 Options Hole Navigation Status Information - Trimble system Hole Navigation Status Information - Rigs equipped with Trimble system. The Hole Navigation Status Information menu contains information on the system and can be useful for fault finding. When the yellow lamp Hole Navigation Warning is illumin- ated in the status bar, this menu has to be activated in order to obtain more detailed in- formation on the cause.
  • Page 179 SmartROC D65 T4F 10 Options Calc Baseline: Calculated baseline / (distance) between Moving Base and Rover Antenna in metres. Hole Navigation Status Information - Leica system Hole Navigation Status Information - Rigs equipped with Leica system. The Hole Navigation Status Information menu contains information on the system and can be useful for fault finding.
  • Page 180 SmartROC D65 T4F 10 Options Bit Pos Northing: Northerly coordinate in metres for Drill bit. Bit Pos Easting: Easterly coordinate in metres for Drill bit. Bit Pos Height: Elliptic height in metres for Drill bit. Rig Heading: Rig compass direction in degrees, positive direction clockwise, north- erly direction is zero.

  • Page 181: Reverse Camera

    SmartROC D65 T4F 10 Options Now the boom system's coverage area can be seen on the screen. This area is used in the fine navigation menu for viewing which holes can be reached from the current position. 10.10 Reverse camera 10.10.1 Description of the display...
  • Page 182 SmartROC D65 T4F 10 Options Pos. Function Description Saturation setting Press buttons 3 and 4 simultan- eously in order to activate the setting mode. Use the plus and minus keys to select saturation. Alternate/previous menu Go back to previous menu.
  • Page 183 SmartROC D65 T4F 10 Options Menu Submenu Description Line arrangement Adapts the vertical position of the reference line. Setting between 38 and 63. Grid Shows a grid on the screen. Widescreen mode Shows the camera image in wi- descreen. Camera type Selection of camera type.
  • Page 184 SmartROC D65 T4F 10 Options Menu Submenu Description MNU = This func- tion is used to ac- cess the user menu via the Enter key (8). IMM = Immediate standby 2S = Standby after a 2-second delay. Standby, camera off - The...

  • Page 185: Rc - Reverse Circulation

    For specific documentation on drill pipes and the down-the-hole rock drill, refer to the docu- mentation of the supplier in question. Atlas Copco assumes no responsibility for the durability of the rig if rig equipment from an- other supplier is fitted.
  • Page 186 SmartROC D65 T4F 10 Options Seal ring Down-the-hole rock drill Drill pipe Thread adapter Tube for input compressed air Air swivel Rotation unit Spacer pipe Outlet swivel First deflector Second deflector Sample hose Sample hose Cyclone Intermediate chamber Cone splitter...
  • Page 187 SmartROC D65 T4F 10 Options Down-the-hole rock drill RC down-the-hole rock drills resemble normal down-the-hole rock drills, but they have a hardened inner tube to guide up cuttings and flushing air. The inner tube is a wear part and in most cases it is easily replaced through the upper part of the down-the-hole rock drill.
  • Page 188 SmartROC D65 T4F 10 Options Rotation unit The rotation unit is similar to normal rotation units but has a hollow shaft which in turn has a hardened inner tube for transporting air and cuttings. Outlet swivel The shaft that is routed through the rotation unit is the last rotating component. It has its upper end in the outlet swivel.
  • Page 189 SmartROC D65 T4F 10 Options Jones riffle splitter Cyclone Jones riffle splitter Hatch Inspection hatch The "Jones riffle splitter" consists of several levels of splitter which halve the sample at each level until the final sample size is reached, normally 3 or 4 levels, which results in 12.5% or 6.25% of the whole sample.
  • Page 190 SmartROC D65 T4F 10 Options Cone splitter with intermediate chamber Cyclone Upper knife valve Intermediate chamber Lower knife valve Cone splitter The cone splitter works by means of the whole sample being released down over the top of a cone. At the base of the cone are one or two openings to collect the sample. The size of the openings can be adjusted to collect the percentage required.
  • Page 191 SmartROC D65 T4F 10 Options Controls Control box for Jones riffle splitter Switch the blowdown valve between drill and blowdown position (option) Setting the cyclone and splitter position Setting the cyclone and splitter inclination Opening/closing the hatch between the cyclone and splitter No: 713944459.6 en...
  • Page 192 SmartROC D65 T4F 10 Options Electric cabinet for Jones riffle splitter Opening/closing the hatch between the cyclone and splitter Pressure regulator No: 713944459.6 en...
  • Page 193 SmartROC D65 T4F 10 Options Control box for cone splitter Opening/closing the valve between the cyclone and intermediate chamber Switch the blowdown valve between drill and blowdown position (option) Opening/closing the valve between the intermedi- ate chamber and cone splitter...
  • Page 194 SmartROC D65 T4F 10 Options DANGER Serious injury or death When tramming or transporting, the arm must be secured in position B. Otherwise there is a great risk of damage to the machine and personal injury. The rig must not be used with the arm unsecured The RC arm's different positions.

  • Page 195: Drilling And Sampling

    SmartROC D65 T4F 10 Options 10.11.3 Drilling and sampling It is assumed that the operator already has knowledge of normal drilling with the rig. Drilling Setting up for drilling is carried out in the same way as for normal drilling. It is important that the cyclone and splitter are vertical.

  • Page 196: Daily Maintenance

    SmartROC D65 T4F 10 Options WARNING Serious injury The blowdown valve works with air under high pressure. Air under high pressure is ex- tremely dangerous. Remove or isolate the air or hydraulic inputs before service or maintenance. The valve has internal moving parts that can be dangerous due to pressure forces. Do not position any part of the body or any objects in the valve ports during tramming.
  • Page 197 SmartROC D65 T4F 10 Options Two hatches on the intermediate chamber. Jones riffle splitter inspection hatch. Swinging the cone splitter out of the way. Rotary actuators, cylinders and shafts must not be cleaned with high-pressure washing, because any penetrating water may damage the components.

  • Page 198: Screw Sampler

    SmartROC D65 T4F 10 Options 10.12 Screw sampler 10.12.1 General Screw sampler system overview Screw sampler system overview Hydraulic motor Control unit Sample container Funnel Spline sleeve Screw Pipe No: 713944459.6 en...

  • Page 199: Operation

    SmartROC D65 T4F 10 Options Sampler control unit Control unit ON button - start sampling. If the light (2) comes on, sampling is in progress. OFF button - stop sampling. If the light (4) comes on, sampling is complete. Pressure gauge that shows the interval time between each sampling.

  • Page 200: Consumables Logging Function

    SmartROC D65 T4F 10 Options The time can be adjusted via a potentiometer on the inside of the control box. Remove the 4 screws holding the front panel in place on the control box (A). The potentiometer is on the left-hand side of the control box. Use a screwdriver to set the desired time.

  • Page 201: Use Of Consumables Function

    SmartROC D65 T4F 10 Options 10.13.2 Use of Consumables function Precondition p Information on all drill bits, drill hammers and drill rods already imported into the system. Open the Consumables menu by selecting Logging in the System menu and then Consumables.

  • Page 202: Administration Of Consumables Function

    SmartROC D65 T4F 10 Options 10.13.3 Administration of Consumables function Open the Administrate Consumables menu Select the Administrate Consumables menu option as follows: In the System menu, select Logging. Select Consumables. Consumables menu option Then select Administrate consumables (A) at the bottom of the Consumables screen.
  • Page 203 SmartROC D65 T4F 10 Options Add new drill bit, drill hammer or drill rod Open the Administrate consumables menu. Enter a new drill bit, drill hammer or drill rod plus the relevant diameter in the top field. Use the keypad on the screen. Then click on Add.
  • Page 204 SmartROC D65 T4F 10 Options Select the serial number of the consumable to be removed in the field Remove con- sumables. Click on Remove/ The Remove consumables field is in the middle of the Administrate consumables menu. Export Consumable Status A text file containing all information which the machine has stored on each drill head, drill rod or drill hammer, can be created and saved to a USB memory.
  • Page 205 SmartROC D65 T4F 10 Options è A text file is saved to the USB memory. The text file is called <timestamp > - CONSUMABLES_STATUS.TXT and is like the example below: Export Consumables List A text file containing the serial number and diameter for each drill head, drill rod and drill hammer can be created and saved to a USB memory.
  • Page 206 SmartROC D65 T4F 10 Options Open the Administrate consumables menu. Select Import consumables list. è The system looks on the USB memory for a text file called CONSUMABLES.TXT. NOTE: The text file can be created manually with any text editor or by being exported to the USB memory via the Export consum- ables list function.
  • Page 207 SmartROC D65 T4F 10 Options è The Calibrate rod tracker menu is opened. Select an index position in the carousel for each drill rod which has been added to the system. NOTE: Each drill rod can be placed in the carousel and has a ca- rousel slot index.
  • Page 208 SmartROC D65 T4F 10 Options Position of drill rods in drill string Next drill rod to be loaded Drill rod extraction position Carousel loaded with drill rods Trigger positions for tracking drill rods The following trigger positions are used by the system to keep control of the drill rods: B118 (arm in carousel) moves from position 1 to 0 with the grippers closed.

  • Page 209: Fuel Saving Unit

    SmartROC D65 T4F 10 Options 10.14 Fuel saving unit The fuel saving unit requires minimal monitoring from the machine operator. The following settings are made by the operator: Air pressure Air flow AUX air pressure AUX hydraulic pressure 10.14.1 Air pressure and air flow Press the F1 button on the display.
  • Page 210 SmartROC D65 T4F 10 Options Select Enable aux. outp. air pres. (A) to activate AUX air pressure. Select Enable aux. outp. hyd. pres. (B) to activate AUX hydraulic pressure. No: 713944459.6 en...
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