KROHNE OPTISWITCH 5100 C Manual

KROHNE OPTISWITCH 5100 C Manual

Vibrating level switch
Hide thumbs Also See for OPTISWITCH 5100 C:

Advertisement

Quick Links

OPTISWITCH 5100 C, 5150 C
Handbook
Vibrating Level Switch
Contactless electronic switch

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the OPTISWITCH 5100 C and is the answer not in the manual?

Questions and answers

Summary of Contents for KROHNE OPTISWITCH 5100 C

  • Page 1 OPTISWITCH 5100 C, 5150 C Handbook Vibrating Level Switch Contactless electronic switch...
  • Page 2: Table Of Contents

    How to proceed if a repair is necessary ................25 Dismount..........................26 Dismounting steps......................26 Disposal ......................... 26 Supplement ..........................27 Technical data ........................ 27 Dimensions ........................34 Trademark ........................37 OPTISWITCH 5100 C, 5150 C • Contactless electronic switch...
  • Page 3 Contents Editing status: 2019-11-21 OPTISWITCH 5100 C, 5150 C • Contactless electronic switch...
  • Page 4: About This Document

    The dot set in front indicates a list with no implied sequence. Sequence of actions Numbers set in front indicate successive steps in a procedure. Battery disposal This symbol indicates special information about the disposal of bat- teries and accumulators. OPTISWITCH 5100 C, 5150 C • Contactless electronic switch...
  • Page 5: For Your Safety

    During work on and with the device, the required personal protective equipment must always be worn. Appropriate use The OPTISWITCH 5100 C, 5150 C is a sensor for point level detec- tion. You can find detailed information about the area of application in chapter " Product description". Operational reliability is ensured only if the instrument is properly used according to the specifications in the operating instructions manual as well as possible supplementary instructions.
  • Page 6: Safety Label On The Instrument

    Safety instructions for Ex areas For applications in explosion-proof areas (Ex), only devices with cor- responding Ex approval may be used. Observe the Ex-specific safety instructions. These are an integral part of the operating instructions and are enclosed with every device with Ex approval. OPTISWITCH 5100 C, 5150 C • Contactless electronic switch...
  • Page 7: Product Description

    Principle of operation Application area OPTISWITCH 5100 C, 5150 C is a point level sensor with tuning fork for point level detection. It is designed for industrial use in all areas of process technology and can be used in liquids.
  • Page 8: Adjustment

    3 Product description Typical applications are overfill and dry run protection. With its tuning fork of only 40 mm length, OPTISWITCH 5100 C, 5150 C can also be mounted e.g. in pipelines from DN 32. The small tuning fork allows use in vessels, tanks and pipes. Thanks to its simple and robust measuring system, OPTISWITCH 5100 C, 5150 C is virtually unaf- fected by the chemical and physical properties of the liquid.
  • Page 9: Storage And Transport

    For connecting the sensors with a separator to voltage supply or sig- nal processing, the sensors are also available with plug connectors. The following plug connectors are available: • M12 x 1 OPTISWITCH 5100 C, 5150 C • Contactless electronic switch...
  • Page 10 3 Product description • ISO 4400 • Harting HAN 7D • Harting HAN 8D • Amphenol-Tuchel OPTISWITCH 5100 C, 5150 C • Contactless electronic switch...
  • Page 11: Mounting

    Switching point In general, OPTISWITCH 5100 C, 5150 C can be installed in any position. The instrument only has to be mounted in such a way that the tuning fork is at the height of the desired switching point.
  • Page 12 Fig. 3: Horizontal mounting Switching point Marking with screwed version, facing up Fig. 4: Horizontal installation (recommended mounting position, particularly for adhesive products) Switching point Marking with screwed version, facing up In the case of flange versions, the fork is aligned as follows. OPTISWITCH 5100 C, 5150 C • Contactless electronic switch...
  • Page 13 Fig. 6: Measures against moisture ingress Caution: Transport Do not hold OPTISWITCH 5100 C, 5150 C on the tuning fork. Particu- larly with flange or tube versions, the tuning fork can be damaged just by the weight of the instrument. Transport coated instruments very carefully and avoid touching the tuning fork.
  • Page 14: Mounting Instructions

    This means that every OPTISWITCH 5100 C, 5150 C is in the same fork position after being screwed in. Remove therefore the supplied seal from the thread of OPTISWITCH 5100 C, 5150 C. This seal is not required when using a welded socket with O-ring in front.
  • Page 15 Inflowing medium If OPTISWITCH 5100 C, 5150 C is mounted in the filling stream, un- wanted false measurement signals can be generated. For this reason, mount OPTISWITCH 5100 C, 5150 C at a position in the vessel where no disturbances, e.g. from filling openings, agitators, etc., can occur. Product flow To make sure the tuning fork of OPTISWITCH 5100 C, 5150 C gener- ates as little resistance as possible to product flow, mount the sensor so that the surfaces are parallel to the product movement.
  • Page 16: Connecting To Power Supply

    WITCH 5100 C, 5150 C. Take note of the corresponding installation regulations for Ex applica- Connection cable tions. for Ex applications Cover all housing openings conforming to standard according to EN 60079-1. OPTISWITCH 5100 C, 5150 C • Contactless electronic switch...
  • Page 17: Connection Procedure

    Fig. 8: Material versions, single chamber housing Plastic (not with Ex d) Aluminium Stainless steel, precision casting Stainless steel, electropolished (not with Ex d) Filter element for pressure compensation (not with Ex d) OPTISWITCH 5100 C, 5150 C • Contactless electronic switch...
  • Page 18 DIL switch for switching point adaptation Ground terminal Connection terminals Wiring plan We recommend connecting OPTISWITCH 5100 C, 5150 C in such a way that the switching circuit is open when there is a level signal, line break or failure (safe state). Information: The contactless electronic switch is always shown in non-operative condition.
  • Page 19 5 Connecting to power supply When OPTISWITCH 5100 C, 5150 C is used as part of an overfill protection system according to WHG, also note the regulations of the general type approval. Fig. 10: Wiring plan, single chamber housing OPTISWITCH 5100 C, 5150 C • Contactless electronic switch...
  • Page 20: Setup

    DIL switch for adjustment of the density range (3) Note: Always immerse the tuning fork of OPTISWITCH 5100 C, 5150 C in a liquid to test its function. Do not test the function of OPTISWITCH 5100 C, 5150 C with your hand. This can damage the sensor.
  • Page 21: Function Table

    Mode A Overflow protec- tion Switch open Mode B Dry run protection Switch closed Green Mode B Dry run protection Switch open Failure of the sup- ply voltage (mode A/B) Switch open OPTISWITCH 5100 C, 5150 C • Contactless electronic switch...
  • Page 22 6 Setup Level Switching status Control lamp Fault Switch open flashes red OPTISWITCH 5100 C, 5150 C • Contactless electronic switch...
  • Page 23: Maintenance And Fault Rectification

    Causes of malfunction The device offers maximum reliability. Nevertheless, faults can occur during operation. These may be caused by the following, e.g.: • Sensor • Process • Voltage supply • Signal processing The first measure to take is to check the output signal. In many cases, Fault rectification the causes can be determined this way and the faults quickly rectified. OPTISWITCH 5100 C, 5150 C • Contactless electronic switch...
  • Page 24: Exchanging The Electronics

    You can find all the information you need to carry out an electronics exchange in the handbook of the new electronics module. In general, all electronics modules of series SW60 can be inter- changed. If you want to use an electronics module with a different signal output, you carry out the complete setup. You find the neces- sary, suitable operating instruction on our homepage. OPTISWITCH 5100 C, 5150 C • Contactless electronic switch...
  • Page 25: How To Proceed If A Repair Is Necessary

    These electronics modules are called SW60E or SW60E1. How to proceed if a repair is necessary If it is necessary to repair the instrument, please contact the responsi- ble Krohne agency. OPTISWITCH 5100 C, 5150 C • Contactless electronic switch...
  • Page 26: Dismount

    Disposal The device is made of recyclable materials. For this reason, it should be disposed of by a specialist recycling company. Observe the ap- plicable national regulations. OPTISWITCH 5100 C, 5150 C • Contactless electronic switch...
  • Page 27: Supplement

    Ʋ Tuning fork 316L, Alloy C22 (2.4602), 316L with ECTFE coating, 316L with PFA coating Sensor length Ʋ Length OPTISWITCH 5100 C, 5150 C See chapter "Supplement - Dimensions" Materials, non-wetted parts Ʋ Plastic housing Plastic PBT (Polyester) Ʋ Aluminium die-cast housing...
  • Page 28 Min. detection or dry run protection Measurement accuracy (according to DIN EN 60770-1) Reference conditions and influencing variables (according to DIN EN 61298-1) Ʋ Ambient temperature +18 … +30 °C (+64 … +86 °F) Ʋ Relative humidity 45 … 75 % OPTISWITCH 5100 C, 5150 C • Contactless electronic switch...
  • Page 29 (32 °F) (122 °F) (212 °F) (302 °F) (392 °F) Fig. 12: Influence of the process temperature on the switching point Shifting of the switching point in mm (in) Process temperature in °C (°F) Switching point at reference conditions (notch) Tuning fork OPTISWITCH 5100 C, 5150 C • Contactless electronic switch...
  • Page 30 Process pressure in bar (psig) Switching point at reference conditions (notch) Tuning fork Non-repeatability 0.1 mm (0.004 in) Hysteresis approx. 2 mm (0.08 in) with vertical installation Switching delay approx. 500 ms (on/off) Measuring frequency approx. 1200 Hz OPTISWITCH 5100 C, 5150 C • Contactless electronic switch...
  • Page 31 (302 °F) (392 °F) (482 °F) -40 °C (-40 °F) Fig. 15: Ambient temperature - Process temperature Process temperature in °C (°F) Ambient temperature in °C (°F) Temperature range with temperature adapter OPTISWITCH 5100 C, 5150 C • Contactless electronic switch...
  • Page 32 6 m/s (with a viscosity of 10000 mPa s) Density Ʋ Standard sensitivity 0.7 … 2.5 g/cm³ (0.025 … 0.09 lbs/in³) Ʋ High sensitivity 0.5 … 2.5 g/cm³ (0.018 … 0.09 lbs/in³) Vibration resistance Ʋ Instrument housing 1 g at 5 … 200 Hz according to EN 60068-2-6 (vibration with resonance) Ʋ Sensor 1 g at 5 … 200 Hz according to EN 60068-2-6 (vibration with resonance) OPTISWITCH 5100 C, 5150 C • Contactless electronic switch...
  • Page 33 5000 m (16404 ft) Overvoltage category Pollution degree Protection rating (IEC 61010-1) Approvals Depending on the version, instruments with approvals can have different technical data. For these instruments, please note the corresponding approval documents. They are included in the scope of delivery. OPTISWITCH 5100 C, 5150 C • Contactless electronic switch...
  • Page 34: Dimensions

    (3.31") M20x1,5 M20x1,5/ M20x1,5/ M20x1,5/ ½ NPT ½ NPT ½ NPT M20x1,5/ ½ NPT Fig. 18: Housing versions Plastic housing Stainless steel housing (electropolished) Stainless steel housing (precision casting) Aluminium housing OPTISWITCH 5100 C, 5150 C • Contactless electronic switch...
  • Page 35 32 (G¾A, ¾"NPT) 41 (G1A, 1"NPT) G¾A, ¾"NPT G1A, 1"NPT ø 33,7 mm (1.33") Fig. 19: OPTISWITCH 5100 C, 5150 C Thread Clamp Cone DN 25 Slotted nut DN 40 Flange Tuchenhagen Varivent OPTISWITCH 5100 C, 5150 C • Contactless electronic switch...
  • Page 36 9 Supplement OPTISWITCH 5100 C, 5150 C, options Fig. 20: Options Gas-tight leadthrough Temperature adapter OPTISWITCH 5100 C, 5150 C • Contactless electronic switch...
  • Page 37: Trademark

    9 Supplement Trademark All the brands as well as trade and company names used are property of their lawful proprietor/ originator. OPTISWITCH 5100 C, 5150 C • Contactless electronic switch...
  • Page 38 Notes OPTISWITCH 5100 C, 5150 C • Contactless electronic switch...
  • Page 39 Notes OPTISWITCH 5100 C, 5150 C • Contactless electronic switch...
  • Page 40 • Engineering, commissioning, calibration, maintenance and train- ing services Head Office KROHNE Messtechnick GmbH Ludwig-Krohne-Straße 5 47058 Duisburg (Germany) Tel.: +49 (0) 203 301 0 Tel.: +49 (0) 203 301 10389 info@krohne.de The current list of all KROHNE contacts and addresses can be found at: www.krohne.com...

This manual is also suitable for:

Optiswitch 5150 c

Table of Contents