ESAB Aristo Mig U5000i Instruction Manual
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Summary of Contents for ESAB Aristo Mig U5000i
- Page 1 Aristo® Mig U5000i, Mig U5000i WeldCloud™ 460 V Instruction manual Valid for: 608-, 613-xxx-xxxx 0459 087 687 GB 20171107...
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Page 4: Table Of Contents
WeldCloud™ unit..................MAINTENANCE ................... Daily ......................If necessary..................... Every year ....................FAULT TRACING..................ORDERING SPARE PARTS ................ DIAGRAM ......................ORDERING NUMBERS ..................SPARE PARTS LIST..................... ACCESSORIES ....................Rights reserved to alter specifications without notice. 0459 087 687 © ESAB AB 2017... -
Page 5: Safety
Safety precautions User responsibility Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace. - Page 6 For further information contact the nearest ESAB dealer. ESAB has an assortment of welding accessories and personal protection equipment for purchase. For ordering information contact your local ESAB dealer or visit us on our website. 0459 087 687 - 6 -...
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Page 7: Introduction
For more information about the feed units and WeldCloud™, refer to the Instruction manuals. ESAB accessories for the product can be found in the "ACCESSORIES" chapter of this manual. Equipment The power source is supplied complete with terminating resistor and instruction manual. -
Page 8: Technical Data
72 - 88 V 72 - 88 V SMAW (MMA) without VRD 68 - 80 V 68 - 80 V function "Live TIG", VRD function 79 V 79 V deactivated 0459 087 687 - 8 - © ESAB AB 2017... - Page 9 Cooling unit Cooling power 2.0 kW at 104 °F (40 °C) temp. difference and flow 0.26 gal/min Coolant ESAB's ready mixed coolant Coolant quantity 1.5 gal Maximum water flow 0.6 gal/min Maximum number of water-cooled Two GMAW welding torches or...
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Page 10: Installation
SHOCK. BE SURE THAT ALL POWER IS OFF BY OPENING THE LINE (WALL) DISCONNECT SWITCH WHEN PRIMARY ELECTRICAL CONNECTIONS ARE MADE TO THE POWER SOURCE. BE SURE TO CHECK YOUR INPUT LEADS WITH A VOLTMETER TO MAKE SURE ALL POWER IS OFF. 0459 087 687 - 10 - © ESAB AB 2017... -
Page 11: Terminating Resistor
When welding with water-cooled GMAW guns on all wire feed units, it is recommended to connect a separate cooling unit for the two extra guns. We recommend connecting the guns in parallel. 0459 087 687 - 11 - © ESAB AB 2017... - Page 12 Two connection kits and an extra cooling unit are required when connecting four wire feed units, see chapter "ACCESSORIES". A. Water connection B. Welding current connection C. Control box connection 0459 087 687 - 12 - © ESAB AB 2017...
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Page 13: Operation
5 OPERATION OPERATION General safety regulations for handling the equipment can be found in the "SAFETY" chapter of this manual. Read it through before you start using the equipment! 0459 087 687 - 13 - © ESAB AB 2017... -
Page 14: Connections And Control Devices
12* *Only on WeldCloud™ version: Antenna 25 Connection for cooling water from the wire feed unit - RED 13* *Only on WeldCloud™ version: USB Connectivity ) ELP = ESAB Logic Pump, see section "Cooling unit" in this chapter. 0459 087 687 - 14 - © ESAB AB 2017... -
Page 15: Turning On The Power Source
12 m can now commence. Water connection (GTAW) The cooling unit is equipped with a detection system ELP (ESAB Logic Pump) which checks that the water hoses are connected. The power source On/Off switch must be in the “0” position (Off) when connecting a water-cooled GTA torch. -
Page 16: Remote Control Unit
After set-up and restart, the power source will be visible in WeldCloud™. For more information about the WeldCloud™ unit and features, see the WeldCloud™ instruction manual. 0459 087 687 - 16 - © ESAB AB 2017... -
Page 17: Maintenance
• Replace the fan grille with the dust filter. • Top up with coolant ESAB's ready mixed coolant is recommended for use. See chapter "ACCESSORIES". • Top up with coolant until it covers half the inlet pipe. NOTE! Coolant must be topped up if connecting a welding torch or connection cables that are 5 m in length or longer. -
Page 18: Every Year
(reduced pressure). • Change the coolant and clean the hoses and water reservoir with clean water. • Check seals, cables and connections. Tighten if necessary and replace any defective parts. 0459 087 687 - 18 - © ESAB AB 2017... -
Page 19: Fault Tracing
• Check that the correct current value is set. • Check that the correct electrodes are being used. • Check the main power supply fuses. 0459 087 687 - 19 - © ESAB AB 2017... -
Page 20: Ordering Spare Parts
Repair and electrical work should be performed by an authorised ESAB service technician. Use only ESAB original spare and wear parts. Spare parts and wear parts can be ordered through your nearest ESAB dealer, see the back cover of this document. When ordering, please state product type, serial number, designation and spare part number in accordance with the spare parts list. -
Page 21: Diagram
DIAGRAM DIAGRAM 0459 087 687 - 21 - © ESAB AB 2017... -
Page 22: Ordering Numbers
With cooling unit and WeldCloud™ WeldCloud™ unit 0459 839 020 Spare parts list Mig 5000i, Mig U5000i, Mig 5000i WeldCloud™, Mig U5000i WeldCloud™ Technical documentation is available on the Internet at: www.esab.com 0459 087 687 - 22 - © ESAB AB 2017... -
Page 23: Spare Parts List
SPARE PARTS LIST SPARE PARTS LIST Item Ordering no. Denomination 0458 398 001 Filter 0458 383 991 Front grill 0459 087 687 - 23 - © ESAB AB 2017... -
Page 24: Accessories
Trolley 2 (for feeder with counterbalance device and/or 2 gas bottles) 0458 731 880 Guide pin 0278 300 401 (B) Insulating bushing, included in guide pin 0459 145 880 Autotransformer TUA2 0459 087 687 - 24 - © ESAB AB 2017... - Page 25 Remote control cable 12 pole - 4 pole 0459 554 880 0459 554 881 10 m 0459 554 882 15 m 0459 554 883 25 m 0459 554 884 0.25 m 0459 087 687 - 25 - © ESAB AB 2017...
- Page 26 0459 528 975 35 m 0700 006 897 Return cable 5 m 95 mm 0456 855 880 Water flow guard 0.7 l/min 0461 203 880 Water return flow guard Mech 7 m 0459 087 687 - 26 - © ESAB AB 2017...
- Page 27 0414 191 881 Cooling unit OCE2H 0465 720 002 ESAB ready mixed coolant (10 l / 2.64 gal) Use of any other cooling liquid than the prescribed one might damage the equipment. In case of such damage, all warranty undertakings from ESAB cease to apply.
- Page 28 ESAB subsidiaries and representative offices Europe THE NETHERLANDS North and South America SOUTH KOREA ESAB Nederland B.V. ESAB SeAH Corporation AUSTRIA Amersfoort ARGENTINA Kyungnam ESAB Ges.m.b.H Tel: +31 33 422 35 55 CONARCO Tel: +82 55 269 8170 Vienna-Liesing Fax: +31 33 422 35 44...
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