ESAB Warrior Feed 304 Instruction Manual
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ESAB Warrior Feed 304 Instruction Manual

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Warrior™ Feed 304,
Warrior™ Feed 304w
Instruction manual
Valid for: serial no. 540-xxx xxxx
0463 363 101 GB 20190826

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Summary of Contents for ESAB Warrior Feed 304

  • Page 1 Warrior™ Feed 304, Warrior™ Feed 304w Instruction manual Valid for: serial no. 540-xxx xxxx 0463 363 101 GB 20190826...

  • Page 3: Table Of Contents

    Changing and loading wire..............Changing feed rollers................MAINTENANCE ................... Overview ....................Inspection and cleaning................. ORDERING SPARE PARTS ................ DIAGRAM ......................WEAR PARTS...................... ORDERING NUMBERS ..................25 ACCESSORIES ....................26 Rights reserved to alter specifications without notice. 0463 363 101 © ESAB AB 2019...

  • Page 4: Safety

    Safety Data Sheets (SDSs). Safety precautions Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace.
  • Page 5 If equipped with ESAB cooler Use ESAB approved coolant only. Non-approved coolant might damage the equipment and jeopardize product safety. In case of such damage, all warranty undertakings from ESAB cease to apply. Recommended ESAB coolant ordering number: 0465 720 002.
  • Page 6 There may be potential difficulties in ensuring electromagnetic compatibility of class A equipment in those locations, due to conducted as well as radiated disturbances. 0463 363 101 - 6 - © ESAB AB 2019...
  • Page 7 For further information contact the nearest ESAB dealer. ESAB has an assortment of welding accessories and personal protection equipment for purchase. For ordering information contact your local ESAB dealer or visit us on our website. 0463 363 101 - 7 - ©...

  • Page 8: Introduction

    2 INTRODUCTION INTRODUCTION Overview The Warrior Feed 304, Warrior Feed 304w wire feed unit is intended for MIG/MAG-welding together with welding power sources: • Warrior 400i CC/CV • Warrior 500i CC/CV They come in different variants, see chapter "Order Number".

  • Page 9: Technical Data

    3 TECHNICAL DATA TECHNICAL DATA Warrior Feed 304, Warrior Feed 304w Power Supply voltage 42 V AC, 50–60 Hz Power requirement 252 VA Rated supply current I Settings data Wire feed speed 1.5–25.0 m/min (4.9–82 ft/min) Creep start OFF or ON...
  • Page 10 The IP code indicates the enclosure class, i.e. the degree of protection against penetration by solid objects or water. Equipment marked IP23 is intended for indoor and outdoor use. Equipment marked IP2X is intended for indoor use. 0463 363 101 - 10 - © ESAB AB 2019...

  • Page 11: Installation

    Ordering number for the lifting eye can be found in chapter "Order Number". NOTE! If another mounting device is used, this should be insulated from the wire feed unit. 0463 363 101 - 11 - © ESAB AB 2019...

  • Page 12: Operation

    Before threading welding wire, make sure the chisel point and burrs have been removed from the end of the wire to prevent the wire from jamming in the torch liner. 0463 363 101 - 12 - © ESAB AB 2019...
  • Page 13 The duty cycle refers to the time as a percentage of a ten-minute period that you can weld or cut at a certain load without overloading. The duty cycle is valid for 40 °C / 104 °F, or below. 0463 363 101 - 13 - © ESAB AB 2019...

  • Page 14: Connections And Control Devices

    The wire feed continues until the welding torch's switch is switched off. Function explanations Open the lid for access to the 4 stroke/2 stroke, the Cored/Solid wire and the Creep start functions. 0463 363 101 - 14 - © ESAB AB 2019...

  • Page 15: Wire Feed Pressure

    Start by making sure that the wire moves smoothly through the wire guide. Then set the pressure of the wire feeder's pressure rollers. It is important that the pressure is not too high. 0463 363 101 - 15 - © ESAB AB 2019...

  • Page 16: Changing And Loading Wire

    During installation, repeat the above in the reverse order. Choice of track in the feed rollers Turn the feed roller with the dimensioning mark for the required track towards you. 0463 363 101 - 16 - © ESAB AB 2019...

  • Page 17: Maintenance

    Cleaning and replacement of the welding torch's wear parts should take place at regular intervals in order to achieve trouble-free wire feed. Blow the wire guide clean regularly and clean the contact tip. 0463 363 101 - 17 - © ESAB AB 2019...

  • Page 18: Ordering Spare Parts

    Repair and electrical work should be performed by an authorised ESAB service technician. Use only ESAB original spare and wear parts. The Warrior Feed 304 is designed and tested in accordance with international and European standards IEC/EN 60974-5 and IEC/EN 60974-10 Class A, Canadian standard CAN/CSA-E60974-5 and US standard ANSI/IEC 60974-5.

  • Page 19: Diagram

    DIAGRAM DIAGRAM 0463 363 101 - 19 - © ESAB AB 2019...
  • Page 20 DIAGRAM 0463 363 101 - 20 - © ESAB AB 2019...

  • Page 21: Wear Parts

    1.2 A2 & 1.6 A2 Only use pressure and feed rollers marked A2, R2 or S2. The rollers are marked with wire dimension in mm, some are also marked with inch. 0463 363 101 - 21 - © ESAB AB 2019...
  • Page 22 WEAR PARTS 0463 363 101 - 22 - © ESAB AB 2019...
  • Page 23 In order to weld with aluminium wire, U-shaped rollers, nozzles and liners for aluminium wire must be used. It is recommended to use 3 m long welding torch for aluminium wire, equipped with appropriate wear parts. 0463 363 101 - 23 - © ESAB AB 2019...
  • Page 24 WEAR PARTS 0463 363 101 - 24 - © ESAB AB 2019...

  • Page 25: Ordering Numbers

    0465 250 880 Warrior ™ Feed 304 0465 250 881 Warrior ™ Feed 304w with water cooling 0459 839 085 Spare parts list Technical documentation is available on the Internet at: www.esab.com. 0463 363 101 - 25 - © ESAB AB 2019...

  • Page 26: Accessories

    Wheel kit 0459 233 880 Adapter for Ø 440 mm bobbin   Note! IP23 not valid for wire feeder with Ø 17,32 Inch (400 mm) bobbin. 0458 706 880 Lifting eye 0463 363 101 - 26 - © ESAB AB 2019...
  • Page 27 0459 234 880 Strain relief bracket for connection set 0465 451 880 Remote kit 0459 491 895 Remote control unit M1 MIG/MAG: wire feed speed and voltage 0465 510 880 Trolley 0463 363 101 - 27 - © ESAB AB 2019...
  • Page 28 Note! For use of the counter balance device, a stabilizer kit (see below) is required! Note! IP23 not valid for wire feeder with counterbalance arm. 0465 509 880 Stabilizer kit Warrior™ (1) 0463 363 101 - 28 - © ESAB AB 2019...
  • Page 29 Connection set water, 70 mm², 19 poles 0459 836 890 0459 836 891 0459 836 892 10 m 0459 836 893 15 m 0459 836 894 25 m 0459 836 895 35 m 0463 363 101 - 29 - © ESAB AB 2019...
  • Page 30 Connection set water, 95 mm², 19 poles 0459 836 990 0459 836 991 0459 836 992 10 m 0459 836 993 15 m 0459 836 994 25 m 0459 836 995 35 m 0463 363 101 - 30 - © ESAB AB 2019...
  • Page 31 ACCESSORIES 0463 363 101 - 31 - © ESAB AB 2019...
  • Page 32 For contact information visit esab.com ESAB AB, Lindholmsallén 9, Box 8004, 402 77 Gothenburg, Sweden, Phone +46 (0) 31 50 90 00 http://manuals.esab.com...

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Warrior feed 304w

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