ESAB Aristo Mig U5000i Instruction Manual
400 v version
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Summary of Contents for ESAB Aristo Mig U5000i
- Page 1 Mig U5000i Aristot 400 V version Instruction manual Èíñòðóêöèÿ ïî ýêñïëóàòàöèè 0459 291 127 060830 Valid for serial no. 620- -xxx- -xxxx...
- Page 2 Ðóññêèé ..........ENGLISH .
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Page 3: Table Of Contents
Ðóññêèé 1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ ........2 ÂÂÅÄÅÍÈÅ... -
Page 4: Òåõíèêà Áåçîïàñíîñòè
ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ Ïîëüçîâàòåëè ñâàðî÷íîãî îáîðóäîâàíèÿ ESAB îòâå÷àþò çà âûïîëíåíèå ïðàâèë òåõíèêè áåçîïàñíîñòè ëèöàìè, ðàáîòàþùèìè íà îáîðóäîâàíèè è ðÿäîì ñ íèì. Ïðàâèëà òåõíèêè áåçîïàñíîñòè äîëæíû îòâå÷àòü òðåáîâàíèÿì ê áåçîïàñíîé ýêñïëóàòàöèè ñâàðî÷íîãî îáîðóäîâàíèÿ ýòîãî òèïà. Ïîìèìî ñòàíäàðòíûõ ïðàâèë òåõíèêè áåçîïàñíîñòè è îõðàíû... -
Page 5: Ââåäåíèå
ÎÑÒÎÐÎÆÍÎ!   ÄÓÃÎ Àß Ñ ÀÐÊÀ È ÐÅÇÊÀ ÎÏÀÑÍÛ ÊÀÊ ÄËß ÈÑÏÎËÍÈÒÅËß ÐÀÁÎÒ, ÒÀÊ È ÄËß Â Â ÏÎÑÒÎÐÎÍÍÈÕ ËÈÖ. ÒÐÅÁÓÉÒÅ ÑÎÁËÞÄÅÍÈÅ ÑÅÕ ÏÐÀ ÈË ÁÅÇÎÏÀÑÍÎÑÒÈ,    ÄÅÉÑÒ ÓÞÙÈÕ ÍÀ ÎÁÚÅÊÒÅ, ÊÎÒÎÐÛÅ ÄÎËÆÍÛ Ó×ÈÒÛ ÀÒÜ Ñ ÅÄÅÍÈß ÎÁ ÎÏÀÑÍÎÑÒßÕ, Â... -
Page 6: Îáîðóäîâàíèå
Îáîðóäîâàíèå Èñòî÷íèê ïèòàíèÿ ïîñòàâëÿåòñÿ â êîìïëåêòå ñ íàãðóçî÷íûì ðåçèñòîðîì, 5m îáðàòíîãî êàáåëÿ è Ðóêîâîäñòâîì ïî ýêñïëóàòàöèè. ÒÅÕÍÈ×ÅÑÊÈÅ ÕÀÐÀÊÒÅÐÈÑÒÈÊÈ Mig U5000i Íàïðÿæåíèå ñåòè ïèòàíèÿ 400 Â, ±10%, 3∼ 50/60 Ãö Ïåðâè÷íûé òîê MIG/MAG 39 À ìàêñ. 40 À 31 À ìàêñ. Ïîòðåáëÿåìàÿ... -
Page 7: Óñòàíîâêà
Áëîê îõëàæäåíèÿ Êîëè÷åñòâî îõëàæäàþùåé 5,5 ë æèäêîñòè Ìàêñèìàëüíûé ðàñõîä âîäû 2,0 ë/ìèí Ìàêñèìàëüíîå êîëè÷åñòâî äâà ñâàðî÷íûõ ïèñòîëåòà MIG (äóãîâàÿ ñâàðêà ñâàðî÷íûõ ïèñòîëåòîâ / ãîðåëîê ïëàâÿùèìñÿ ìåòàëëè÷åñêèì ýëåêòðîäîì â ñðåäå ñ âîäÿíûì îõëàæäåíèåì, èíåðòíîãî ãàçà) èëè îäíà ñâàðî÷íàÿ ãîðåëêà TIG êîòîðîå ìîæåò áûòü (äóãîâàÿ... -
Page 8: Èíñòðóêöèè Ïî Ïîäúåìó
Èíñòðóêöèè ïî ïîäúåìó Ñ èñòî÷íèêîì ïèòàíèÿ Ñ òåëåæêîé è èñòî÷íèêîì Ñ òåëåæêîé 2 è èñòî÷íèêîì ïèòàíèÿ ïèòàíèÿ Ðàçìåùåíèå Ðàçìåñòèòå ñâàðî÷íûé èñòî÷íèê ïèòàíèÿ òàêèì îáðàçîì, ÷òîáû åãî âîçäóõîçàáîðíûå è âûïóñêíûå îòâåðñòèÿ íå áûëè çàãðàæäåíû. Ñåòü ýëåêòðîïèòàíèÿ Óáåäèòåñü â òîì, ÷òî áëîê ïîäêëþ÷åí ê ñåòè ýëåêòðîïèòàíèÿ... -
Page 9: Íàãðóçî÷Íûé Ðåçèñòîð
Ðåêîìåíäóåìûå íîìèíàëû ïðåäîõðàíèòåëåé è ìèíèìàëüíàÿ ïëîùàäü ïîïåðå÷íîãî ñå÷åíèÿ êàáåëåé Mig U5000i 400 V 3μ 50 Hz Íàïðÿæåíèå ñåòè ïèòàíèÿ 400  Ïëîùàäü ïîïåðå÷íîãî ñå÷åíèÿ ñèëîâîãî êàáåëÿ ïèòàíèÿ, ìì Ôàçíûé òîê, I ñðåäíåêâàäðàòè÷íîå 31 À äåéñòâóþùåå çíà÷åíèå Ïðåäîõðàíèòåëü Óñòîé÷èâûé ê ïåðåíàïðÿæåíèÿì 35 À... - Page 10 Äâà áëîêà ïîäà÷è ïðîâîëîêè Ïðè ñîåäèíåíèè äâóõ áëîêîâ ïîäà÷è ïðîâîëîêè íåîáõîäèìî èìåòü ñîåäèíèòåëüíûé êîìïëåêò, ñì. âñïîìîãàòåëüíîå îáîðóäîâàíèå íà ñòð. 33. ×åòûðå áëîêà ïîäà÷è ïðîâîëîêè Ïðè ñîåäèíåíèè ÷åòûðåõ áëîêîâ ïîäà÷è ïðîâîëîêè íåîáõîäèìî èìåòü ñîåäèíèòåëüíûé êîìïëåêò íà òðè áëîêà è äîïîëíèòåëüíûé óçåë îõëàæäåíèÿ, ñì.
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Page 11: Ïîðßäîê Ðàáîòû
Ñîåäèíèòåëü äëÿ ïîäà÷è ãàçà ê Ñîåäèíèòåëü äëÿ ïîäà÷è ñâàðî÷íîé ãîðåëêå TIG îõëàæäàþùåé âîäû îò áëîêà ïîäà÷è ïðîâîëîêè - ÊÐÀÑÍÛÉ Ñåòåâîé âûêëþ÷àòåëü, 0 / 1 / ÏÓÑÊ * ELP = Íàñîñ ñ ëîãè÷åñêèì óïðàâëåíèåì ESAB, ñì. ïóíêò 5.5 - - 11 - - bu15d1ra... -
Page 12: Âêëþ÷Åíèå Èñòî÷Íèêà Ïèòàíèÿ
ñíèçèòñÿ, ðåëå âíîâü àâòîìàòè÷åñêè âêëþ÷àòñÿ. Áëîê îõëàæäåíèÿ Ïîäñîåäèíåíèå ëèíèè ïîäà÷è âîäû (ñâàðêà TIG) Áëîê îõëàæäåíèÿ îáîðóäîâàí ñèñòåìîé ïðîâåðêè ELP (ESAB Logic Pump) ïîäñîåäèíåíèÿ øëàíãîâ ïîäà÷è âîäû. Âûêëþ÷àòåëü «Âêë./Âûêë.» (On/Off) èñòî÷íèêà ïèòàíèÿ äîëæåí íàõîäèòüñÿ â ïîëîæåíèè «0» (Off) ïðè ïîäñîåäèíåíèè ñâàðî÷íîé ãîðåëêè TIG ñ âîäÿíûì... -
Page 13: Ïóëüò Äèñòàíöèîííîãî Óïðàâëåíèÿ
Ïîðÿäîê ðàáîòû ïðè ñâàðêå ×òîáû íà÷àòü ñâàðêó, ñâàðùèê íàæèìàåò ïóñêîâîé âûêëþ÷àòåëü ñâàðî÷íîãî ïèñòîëåòà. Èñòî÷íèê ïèòàíèÿ âêëþ÷àåò áëîê ïîäà÷è ïðîâîëîêè è íàñîñ ïîäà÷è îõëàæäàþùåé âîäû. ×òîáû îñòàíîâèòü ïðîöåññ ñâàðêè, ñâàðùèê îòïóñêàåò ïóñêîâîé âûêëþ÷àòåëü ñâàðî÷íîãî ïèñòîëåòà. Ïîäà÷à ñâàðî÷íîãî òîêà ïðåêðàùàåòñÿ, îäíàêî íàñîñ ïîäà÷è... -
Page 14: Î÷Èñòêà Âîçäóøíîãî Ôèëüòðà
Î÷èñòêà âîçäóøíîãî ôèëüòðà Ðàçáëîêèðóéòå âåðõíþþ êðûøêó ñ ïûëåóëàâëèâàþùèì ôèëüòðîì (1). Îòêèíüòå âåðõíþþ êðûøêó (2). Èçâëåêèòå ïûëåóëàâëèâàþùèé ôèëüòð (3). Ïðîäóéòå åãî íà÷èñòî ñæàòûì âîçäóõîì íèçêîãî äàâëåíèÿ. Óñòàíîâèòå ôèëüòð íà ìåñòî, ïîâåðíóâ åãî ñåòêîé ñ áîëåå ìåëêèìè ÿ÷åéêàìè ê âåðõíåé êðûøêå (2). Çàêðîéòå... -
Page 15: Èíôîðìàöèß Äëß Çàêàçà Çàïàñíûõ ×Àñòåé
Ðàáîòû ïî ðåìîíòó è ýëåêòðè÷åñêîìó ìîíòàæó äîëæíû âûïîëíÿòüñÿ êâàëèôèöèðîâàííûì ñïåöèàëèñòîì ESAB . Íåîáõîäèìî èñïîëüçîâàòü òîëüêî çàïàñíûå ÷àñòè, âûïóùåííûå ôèðìîé ESAB. Çàïàñíûå ÷àñòè ìîæíî çàêàçòú ó áëèæàéøåãî ê Âàì ESAB, (ñì. ïåðå÷åíú íà ïîñëåäíåé ñòðàíèöå äàííîé áðîøþðû). - - 15 - - bu15d1ra... - Page 16 ENGLISH 1 DIRECTIVE ............2 SAFETY .
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Page 17: Directive
DIRECTIVE DECLARATION OF CONFORMITY ESAB AB, Welding Equipment, SE--695 81 Laxå, Sweden, gives its unreserved guarantee that weld- ing power source Mig U5000i from serial number 620 complies with standard IEC/EN 60974--1, in ac- cordance with the requirements of directive (73/23/EEC) and addendum (93/68/EEC) and with stan- dard IEC/EN 60974--10 in accordance with the requirements of directive (89/336/EEC) and adden- dum (93/68/EEC). - Page 18 MALFUNCTION - - Call for expert assistance in the event of malfunction. READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING. PROTECT YOURSELF AND OTHERS! ESAB can provide you with all necessary welding protection and accessories. WARNING! Read and understand the instruction manual before installing or operating.
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Page 19: Introduction
The power source is intended for use with the Feed 3004 or Feed 4804 wire feed units. All the settings are made from the wire feed unit or control box U8. ESAB’s accessories for the product can be found on page 33. Equipment The power source is supplied complete with terminating resistor, 5m return cable and instruction manual. -
Page 20: Installation
Mig U5000i Continual A- -weighted sound pressure <70 db Weight 69 kg with cooling unit 89 kg Insulation class transformer Enclosure class IP 23 Application class Cooling unit Cooling power 2500 W at 40˚C temp. difference and flow1.5 l/min Coolant 50 % water / 50% glycol Coolant quantity 5.5 l... -
Page 21: Lifting Instructions
Lifting instructions Power source Trolley and power source Trolley2 and power source Placing Position the welding power source such that its cooling air inlets and outlets are not obstructed. Mains power supply Check that the unit is connected to the correct mains power supply voltage, and that it is protected by the correct fuse sizes. -
Page 22: Terminating Resistor
Terminating resistor In order to avoid communication interference, the ends of the CAN bus must be fitted with terminating resistors. One end of the CAN bus is at the control panel, which has an integral terminating resistor. The other end at the power source must be fitted with the terminating resistor, as shown on the right. - Page 23 Two wire feed units A connection kit is required when connecting two wire feed units, see accessories on page 33. Four wire feed units Two connection kits and an extra cooling unit are required when connecting four wire feed units, see accessories on page 33. - - 23 - - bu15d1ea...
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Page 24: Operation
Connection for gas to the TIG torch Connection for cooling water from the wire feed unit -- RED Main power supply switch, 0 / 1 / START * ELP = ESAB Logic Pump, see point 6.5 - - 24 - - bu15d1ea... -
Page 25: Turning On The Power Source
Cooling unit Water connection (TIG welding) The cooling unit is equipped with a detection system ELP (ESAB Logic Pump) which checks that the water hoses are connected. The power source On/Off switch must be in the “0” position (Off) when connecting a water--cooled TIG torch. -
Page 26: Remote Control Unit
Remote control unit The program version in U8 should be 1.20 or higher. Machines with intergral control panels should have program version 1.21 or higher, in order for the remote control to function correctly. When the remote control unit is connected, the power source and wire feed unit are in remote control mode;... -
Page 27: Fault Tracing
Repair and electrical work should be performed by an authorized ESAB serviceman. Use only ESAB original spare and wear parts. Spare parts may be ordered through your nearest ESAB dealer, see the last page of this publication. - - 27 - -... -
Page 28: Ñõåìà
Diagram Ñõåìà - - 28 - - bu15e11a... - Page 29 - - 29 - - bu15e11a...
- Page 30 Cooling unit - - 30 - - bu15e11a...
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Page 31: Íîìåð Çàêàçà
Mig U5000i 0459 230 886 Welding power source Mig U5000i with cooling unit 0459 291 990 Spare part list Mig U5000i The spare parts list is available on the Internet at www.esab.com - - 31 - - Edition 060830 bu15o11a... -
Page 32: Ñïèñîê Çàïàñíûõ ×Àñòåé
Mig U5000i Spare parts list Ñïèñîê çàïàñíûõ ÷àñòåé Item Ordering no. Denomination 0458 398 001 Filter 0458 383 001 Front grill - - 32 - - Edition 060830 ba37s... -
Page 33: Äîïîëíèòåëüíûå Ïðèíàäëåæíîñòè
Mig U5000i Accessories Äîïîëíèòåëüíûå ïðèíàäëåæíîñòè Trolley ....... . . 0458 530 880 Trolley 2 (for feeder with counterbalance device and/or 2 gas bottles) . - Page 34 Mig U5000i Feeder stand ......0458 522 880 Remote control adapter RA12 12 pole ..0459 491 910 For analogue remote controls to CAN based equipment.
- Page 35 Mig U5000i Remote control cable 12 pole - - 4 pole 5 m ........0459 554 880 10 m .
- Page 36 Mig U5000i Connection set for connection of two wire feed units ..0459 546 880 Cooling unit OCE2H ....0414 191 881 R0459 291/E060830/PNO TAG - - 36 - - ba37a11a...
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