ESAB Aristo WeldCloud Mig U5000i Instruction Manual
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Summary of Contents for ESAB Aristo WeldCloud Mig U5000i
- Page 1 Aristo® Mig U5000i WeldCloud™ 400 V Instruction manual Valid for: serial no. 834-xxx-xxxx 0463 664 001 GB 20200324...
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Page 3: Table Of Contents
If necessary ..................... Every year ....................TROUBLESHOOTING ................. ORDERING SPARE PARTS ................ DIAGRAM ......................ORDERING NUMBERS ..................24 SPARE PARTS LIST .................... 25 ACCESSORIES ....................26 Rights reserved to alter specifications without notice. 0463 664 001 © ESAB AB 2020... -
Page 4: Safety
Safety Data Sheets (SDSs). Safety precautions Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace. - Page 5 Protect your eyes and body. Use the correct welding screen and filter lens and wear protective clothing. • Protect bystanders with suitable screens or curtains. NOISE - Excessive noise can damage hearing Protect your ears. Use earmuffs or other hearing protection. 0463 664 001 - 5 - © ESAB AB 2020...
- Page 6 There may be potential difficulties in ensuring electromagnetic compatibility of class A equipment in those locations, due to conducted as well as radiated disturbances. 0463 664 001 - 6 - © ESAB AB 2020...
- Page 7 For further information contact the nearest ESAB dealer. ESAB has an assortment of welding accessories and personal protection equipment for purchase. For ordering information contact your local ESAB dealer or visit us on our website. 0463 664 001 - 7 - ©...
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Page 8: Introduction
The power source Mig U5000i WeldCloud™ is combined with U8 and provides a control box which enables wireless monitoring. ESAB accessories for the product can be found in the "ACCESSORIES" chapter of this manual. For more information about feed units, refer to the Instruction manuals. -
Page 9: Technical Data
Open-circuit voltage U MIG/MAG (GMAW), TIG (GTAW) without VRD function 72 - 88 V 68 - 80 V MMA (SMAW) without VRD function "Live TIG (GTAW)", VRD function 79 V deactivated 0463 664 001 - 9 - © ESAB AB 2020... - Page 10 Valid for power sources without VRD specification on the rating plate. Valid for power sources with VRD specification on the rating plate. The VRD function is explained in the instruction manual for the control panel. 0463 664 001 - 10 - © ESAB AB 2020...
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Page 11: Installation
Check that the unit is connected to the correct mains power supply voltage, and that it is protected by the correct fuse sizes. A protective earth connection must be made, in accordance with regulations. Rating plate with supply connection data 0463 664 001 - 11 - © ESAB AB 2020... -
Page 12: Terminating Resistor
2 extra guns. We recommend connecting the guns in parallel. Two wire feed units A connection kit is required when connecting two wire feed units, see chapter "ACCESSORIES". 0463 664 001 - 12 - © ESAB AB 2020... - Page 13 Two connection kits and an extra cooling unit are required when connecting four wire feed units, see chapter "ACCESSORIES". A. Water connection B. Welding current connection C. Control box connection 0463 664 001 - 13 - © ESAB AB 2020...
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Page 14: Operation
5 OPERATION OPERATION General safety regulations for handling the equipment can be found in the "SAFETY" chapter of this manual. Read it through before you start using the equipment! 0463 664 001 - 14 - © ESAB AB 2020... -
Page 15: Connections And Control Devices
- RED 13 USB Connectivity ) ELP = ESAB Logic Pump, see section "Cooling unit" in this chapter. Turning on the power source Turn on the mains power by turning switch (7) to the ”START” position. Release the switch, and it will return to the ”1”... -
Page 16: Fan Control
Water connection (TIG welding) The cooling unit is equipped with a detection system ELP (ESAB Logic Pump) which checks that the water hoses are connected. The power source On/Off switch must be in the “0” position (Off) when connecting a water-cooled TIG torch. -
Page 17: Remote Control Unit
After set-up and restart, the power source will be visible in WeldCloud™. For more information about the WeldCloud™ unit and features, see the WeldCloud™ instruction manual. 0463 664 001 - 17 - © ESAB AB 2020... -
Page 18: Maintenance
• Replace the fan grille with the dust filter. • Top up with coolant ESAB's ready mixed coolant is recommended for use. See chapter "ACCESSORIES". • Top up with coolant until it covers half the inlet pipe. NOTE! Coolant must be topped up if connecting a welding torch or connection cables that are 5 m in length or longer. -
Page 19: Every Year
(reduced pressure). • Change the coolant and clean the hoses and water reservoir with clean water. • Check seals, cables and connections. Tighten if necessary and replace any defective parts. 0463 664 001 - 19 - © ESAB AB 2020... -
Page 20: Troubleshooting
• Check that the correct current value is set. • Check that the correct electrodes are being used. • Check the main power supply fuses. 0463 664 001 - 20 - © ESAB AB 2020... -
Page 21: Ordering Spare Parts
It is the obligation of the service unit which has carried out the service or repair work to make sure that the product still conforms to the mentioned standards. Spare parts and wear parts can be ordered through your nearest ESAB dealer, see esab.com. When ordering, please state product type, serial number, designation and spare part number in accordance with the spare parts list. -
Page 22: Diagram
DIAGRAM DIAGRAM 0463 664 001 - 22 - © ESAB AB 2020... - Page 23 DIAGRAM Cooling unit 0463 664 001 - 23 - © ESAB AB 2020...
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Page 24: Ordering Numbers
With cooling unit and source 400 V WeldCloud™ unit 0459 839 018 Spare parts list Mig 5000i, Mig U5000i, Mig 5000i WeldCloud™, Mig U5000i WeldCloud™ Technical documentation is available on the Internet at: www.esab.com 0463 664 001 - 24 - © ESAB AB 2020... -
Page 25: Spare Parts List
SPARE PARTS LIST SPARE PARTS LIST Item Ordering no. Denomination 0458 398 001 Filter 0458 383 991 Front grill 0463 664 001 - 25 - © ESAB AB 2020... -
Page 26: Accessories
Trolley 2 (for feeder with counterbalance device and/or 2 gas bottles) 0458 731 880 Guide pin 0278 300 401 (B) Insulating bushing, included in guide pin 0459 145 880 Autotransformer TUA2 0463 664 001 - 26 - © ESAB AB 2020... - Page 27 Remote control cable 12 pole - 4 pole 0459 554 880 0459 554 881 10 m 0459 554 882 15 m 0459 554 883 25 m 0459 554 884 0.25 m 0463 664 001 - 27 - © ESAB AB 2020...
- Page 28 0459 528 975 35 m 0700 006 897 Return cable 5 m 95 mm 0456 855 880 Water flow guard 0.7 l/min 0461 203 880 Water return flow guard Mech 7 m 0463 664 001 - 28 - © ESAB AB 2020...
- Page 29 0414 191 881 Cooling unit OCE2H 0465 720 002 ESAB ready mixed coolant (10 l / 2.64 gal) Use of any other cooling liquid than the prescribed one might damage the equipment. In case of such damage, all warranty undertakings from ESAB cease to apply.
- Page 30 For contact information visit esab.com ESAB AB, Lindholmsallén 9, Box 8004, 402 77 Gothenburg, Sweden, Phone +46 (0) 31 50 90 00 http://manuals.esab.com...
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