ESAB MechTrac 1730 Instruction Manual
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ESAB MechTrac 1730 Instruction Manual

ESAB MechTrac 1730 Instruction Manual

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MechTrac 1730/
2100/ 2500/ 3000
104
Instruction manual
Valid for serial no. 0947- -xxx- -xxxx
0807 230 401 2010- -04- -15

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Summary of Contents for ESAB MechTrac 1730

  • Page 1 MechTrac 1730/ 2100/ 2500/ 3000 Instruction manual Valid for serial no. 0947- -xxx- -xxxx 0807 230 401 2010- -04- -15...
  • Page 2 ENGLISH ..........Rights reserved to alter specifications without notice.
  • Page 3 Brand name or trade mark Fabrikatnamn eller varumärke ESAB Type designation etc. Typbeteckning etc. MechTrac 1730/2100/2500/3000, from Serial number 644 (2006 week 44) Manufacturer or his authorised representative established within the EEA Name, address, telephone No, telefax No: Tillverkarens namn, adress, telefon, telefax: ESAB AB, Welding Equipment Esabvägen, SE- - 695 81 LAXÅ, Sweden...

  • Page 4: Table Of Contents

    ENGLISH 1 SAFETY ............1.1 General .

  • Page 5: Safety

    SAFETY General Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of welding equipment. The following recommen- dations should be observed in addition to the standard regulations that apply to the workplace.
  • Page 6 WARNING ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAU- TIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE BASED ON MANUFACTURERS’ HAZARD DATA. ELECTRIC SHOCK - - Can kill Install and earth the welding unit in accordance with applicable standards. Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.

  • Page 7: Markings On The Equipment

    Markings on the equipment Travel motion These markings are placed on the gantry. Indicate the travel direction. Risk of getting pinched This marking is placed on the support (1) of the gantry. - - 7 - - fob2safe...

  • Page 8: Introduction

    INTRODUCTION General MechTrac is a motor driven gantry for use together with ESAB’s A2 welding equipment and power sources (LAF/TAF). The control of the travel motor takes place over the PEK control unit where the de- sired speed can be set.

  • Page 9: Installation

    INSTALLATION General The installation must be executed by a professional. Read the separate instruction manuals supplied with the different modules that are to be fitted on the gantry. For installation of : welding head A2SFE1/ A2 SGE1 see instruction manual 0456 552 xxx welding head A2SF J1/ A2SF J1 Twin/ A2SG J1/ A2SG J1 4WD see instruction manual 0449 175 xxx welding power source LAF 631 see instruction manual 0449 501 xxx...

  • Page 10: External Emergency Stop

    External emergency stop For connection of the emergency stop placed on the gantry leg see the diagram on page 16. Emergency stop circuit For connection of the emergency stop circuit between the PEK and the welding power source (LAF/TAF) see diagram on page 16. - - 10 - - fob2i1ea...

  • Page 11: Operation And Maintenance

    OPERATION AND MAINTENANCE General Caution: Have you read and understood the safety information ? You must not operate the machine before then ! General safety regulations for the handling of the equipment can be found on page 5. Read through before you start using the equipment! Note: All warranty undertakings given by the supplier cease to apply if the customer attempts to rectify any faults on the machine during the warranty period.

  • Page 12: Emergency Stop

    Emergency Stop MechTrac is provided with an emergency stops (N). Resetting After Emergency Stop: 1. Find and eliminate the cause of the emergency stop. 2. Pull out the emergency stop button 3. Press “Reset”. N.B. An emergency stop must not be reset until the cause for the abnormal function or signal has been defined and remedied.

  • Page 13: Accessories

    0457 788 880 ORDERING OF SPARE PARTS Spare parts are ordered through your nearest ESAB representative, see back cover. When ordering spare parts, please state machine type and number as well as desig- nation and spare part number as shown in the spare parts list on page 21.

  • Page 14: Dimension Drawing

    Dimension drawing Double version Group 1730 1800 1700 2227 2100 2170 2070 2597 2500 2570 2470 2997 3000 3070 2970 3497 - - 14 - - fob2dim...
  • Page 15 Rail foundation The rail is bolted with M12 bolts. Use metal sheets of different thickness to adjust the rail according to dimensions. 1730 2100 2500 3000 - - 15 - - fob2dim...

  • Page 16: Diagram

    Diagram Mechtrac Tandem - - 16 - - fob2diag...
  • Page 17 Mechtrac Dual Travel Motor - - 17 - - fob2diag...
  • Page 18 Mechtrac Single head - - 18 - - fob2diag...
  • Page 19 Electrical system Mount XT80 in an appropriate place in LAF1/ TAF1 - - 19 - - fob2diag...
  • Page 20 - - 20 - - sida...

  • Page 21: Spare Parts List

    Spare parts list Edition 2010- -04- -15 Ordering no. Denomination Notes 0809 670 881 Gantry MechTrac 1730 (double) 0809 670 882 Gantry MechTrac 2100 0809 670 883 Gantry MechTrac 2500 0809 670 884 Gantry MechTrac 3000 0806 707 880 Rail complete...
  • Page 22 Item Ordering no. Denomination Notes 0809 670 881 Gantry MechTrac 1730 (double) 0809 662 001 Beam 0809 667 881 Drive kit, right 0809 667 880 Drive kit, left 0806 474 880 Support 0449 472 880 Emergency stop box 0806 471 001...
  • Page 23 Item Ordering no. Denomination Notes 0809 670 882 Gantry MechTrac 2100 (double) 0809 667 881 Drive kit, right 0809 667 880 Drive kit, left 0806 474 880 Support 0449 472 880 Emergency stop box 0806 471 001 0334 522 880 Box holder 0334 187 001 Box girder beam...
  • Page 24 Item Ordering no. Denomination Notes 0809 670 883 Gantry MechTrac 2500 (double) 0809 667 881 Drive kit, right 0809 667 880 Drive kit, left 0806 474 880 Support 0449 472 880 Emergency stop box 0806 471 001 0334 522 880 Box holder 0334 187 001 Box girder beam...
  • Page 25 Item Ordering no. Denomination Notes 0809 670 884 Gantry MechTrac 3000 (double) 0809 667 881 Drive kit, right 0809 667 880 Drive kit, left 0806 474 880 Support 0449 472 880 Emergency stop box 0806 471 001 0334 522 880 Box holder 0334 187 001 Box girder beam...
  • Page 26 Item Ordering no. Denomination Notes 0809 667 880 Drive kit, left 0806 484 880 Left leg 0806 477 001 0806 474 880 Support 0809 666 002 Holder 0806 479 001 Drive shaft 0806 479 002 Drive shaft 0806 480 001 Ball- -bearing 0806 485 001 Wheel...
  • Page 27 - - 27 - - f809667s...
  • Page 28 Item Ordering no. Denomination Notes 0809 667 881 Drive kit, right 0806 484 880 Left leg 0806 477 001 0806 474 880 Support 0809 666 001 Holder 0806 479 001 Drive shaft 0806 479 002 Drive shaft 0806 480 001 Ball- -bearing 0806 485 001 Wheel...
  • Page 29 - - 29 - - f809667s...
  • Page 30 Item Ordering no. Denomination Notes 0449472880 Emergency stop box 0443740001 Emergency stop 0443740002 Contact block 0806738004 Push button, blue 0807952002 Fitting ST- -M16 0802803003 Cable W3, L = 7m 0802803035 Cable W2, L = 30m 0451385010 Emergency stop relay RT6 48 V AC 0802803003 Cable Ölflex 110 3*0.5...
  • Page 31 Item Ordering no. Denomination Notes 0449255880 Bobbin holder complete 0334318880 Bobbin holder straight 0146967880 Brake hub - - 31 - - f449255s...
  • Page 32 Item Ordering no. Denomination Notes 0812578880 Mounting kit, carriage travel 0812569001 Spacer 0812579001 Spacer pipe 0812572001 Threaded plate 0278300180 Insulator 2000 V - - 32 - - f812578s...
  • Page 33 Item Ordering no. Denomination Notes 0806 707 880 Rail (Basic) 0806 700 001 Rail 0806 701 001 Base plate 0212 601 110 0212 101 608 Screw M10x40 0806 707 881 Rail (Extension) 0806 700 001 Rail 0806 703 001 Inner plate 0190 684 638 Screw M16x90...
  • Page 34 ESAB subsidiaries and representative offices Europe NORWAY Asia/Pacific Representative offices AS ESAB AUSTRIA BULGARIA CHINA Larvik ESAB Ges.m.b.H ESAB Representative Office Shanghai ESAB A/P Tel: +47 33 12 10 00 Vienna- -Liesing Sofia Shanghai Fax: +47 33 11 52 03...

This manual is also suitable for:

Mechtrac 2100Mechtrac 2500Mechtrac 3000

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