Related Manuals for ESAB Aristo Mig U4000iw
Summary of Contents for ESAB Aristo Mig U4000iw
- Page 1 ® Aristo Mig U5000i Instruction manual 0459 291 301 GB 110509 Valid for serial no. 802-xxx-xxxx, 803-xxx-xxxx, 950-xxx-xxxx...
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Page 3: Table Of Contents
1 SAFETY ............2 INTRODUCTION . -
Page 4: Safety
SAFETY Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be ob... - Page 5 MALFUNCTION - Call for expert assistance in the event of malfunction. Read and understand the instruction manual before installing or operating. PROTECT YOURSELF AND OTHERS! ESAB can provide you with all necessary welding protection and accessories. WARNING Do not use the power source for thawing frozen pipes.
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Page 6: Introduction
The power source is intended for use with the Feed 3004 or Feed 4804 wire feed units. All the settings are made from the wire feed unit or control box. ESAB's accessories for the product can be found on page 23. Equipment The power source is supplied complete with terminating resistor, 5m return cable and instruction manual. - Page 7 Coolant quantity 5.5 l Maximum water flow 2.0 l/min Maximum number of water-cooled welding two MIG welding guns or guns/torches that may be connected one TIG torch and one MIG welding gun - 7 - © ESAB AB 2003 bu15d1ea...
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Page 8: Installation
Check that the unit is connected to the correct mains power supply voltage, and that it is protected by the correct fuse sizes. A protective earth connection must be made, in accordance with regulations. Rating plate with supply connection data - 8 - © ESAB AB 2003 bu15d1ea... -
Page 9: Terminating Resistor
4 MIG/-guns When welding with water-cooled MIG/-guns on all wire feed units, it is recommended to connect a separate cooling unit for the 2 extra guns. We recommend connecting the guns in parallel. - 9 - © ESAB AB 2003 bu15d1ea... - Page 10 A connection kit is required when connecting two wire feed units, see accessories on page 23. Four wire feed units Two connection kits and an extra cooling unit are required when connecting four wire feed units, see accessories on page 23. - 10 - © ESAB AB 2003 bu15d1ea...
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Page 11: Operation
OPERATION General safety regulations for the handling of the equipment can be found on page 4. Read through before you start using the equipment! - 11 - © ESAB AB 2003 bu15d1ea... -
Page 12: Connections And Control Devices
Connection for gas to the TIG torch 17 Fuse for supply voltage for feeder unit, 42 V Main power supply switch, 0 / 1 / START * ELP = ESAB Logic Pump, see point 5.5 - 12 - © ESAB AB 2003 bu15d1ea... -
Page 13: Turning On The Power Source
12 m can now commence. Water connection (TIG welding) The cooling unit is equipped with a detection system ELP (ESAB Logic Pump) which checks that the water hoses are connected. The power source On/Off switch must be in the “0” position (Off) when connecting a water-cooled TIG torch. -
Page 14: Remote Control Unit
Carry out the following maintenance every day. Check that all cables and connections are fault free. Tighten if necessary and replace any defective parts. Check the water level and water flow, top up with coolant if necessary. - 14 - © ESAB AB 2003 bu15d1ea... -
Page 15: If Necessary
Replace the fan grille with the dust filter. Top up with coolant ESAB's ready mixed coolant is recommended for use. See accessories on page 23. Top up with coolant until it covers half the inlet pipe. Note! Coolant must be topped up if connecting a welding torch or connection cables that are 5 meters in length or longer. -
Page 16: Fault Tracing
Repair and electrical work should be performed by an authorized ESAB serviceman. Use only ESAB original spare and wear parts. Spare parts may be ordered through your nearest ESAB dealer, see the last page of this publication. - 16 - ©... - Page 17 - 17 - © ESAB AB 2003...
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Page 18: Diagram
Diagram - 18 - © ESAB AB 2003 bu15e11a... - Page 19 - 19 - © ESAB AB 2003 bu15e11a...
- Page 20 Cooling unit - 20 - © ESAB AB 2003 bu15e11a...
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Page 21: Ordering Number
Mig U5000i 0459 230 883 Welding power source Mig U5000i with cooling unit 0459 839 018 Spare parts list Mig U5000i The spare parts list is available on the Internet at www.esab.com - 21 - © ESAB AB 2003 bu15o11a... -
Page 22: Spare Parts List
Mig U5000i Spare parts list Item Ordering no. Denomination 0458 398 001 Filter 0458 383 991 Front grill - 22 - bu15s © ESAB AB 2003... -
Page 23: Accessories
Mig U5000i Accessories Trolley ....... . . 0458 530 880 Trolley 2 (for feeder with counterbalance device and/or 2 gas bottles) . - Page 24 Mig U5000i Remote control adapter RA12 12 pole ..0459 491 910 For analogue remote controls to CAN based equipment. Remote control unit MTA1 CAN ..0459 491 880 MIG/MAG: wire feed speed and voltage MMA: current and arc force TIG: current, pulse and background current...
- Page 25 Mig U5000i Connection set water 12 pole cable plug - 10 pole cable socket 1.7 m ........0459 528 970 5 m .
- Page 26 Mig U5000i Cooling unit OCE2H ....0414 191 881 Coolant (Ready mixed) 50 % water and 50% ethylene glycol (10 l) ..... . 0007 810 012 - 26 - bu15a11a 0459 291...
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- Page 28 ESAB Romania Trading SRL ESAB VAMBERK s.r.o. SOUTH AFRICA ESAB Mexico S.A. Bucharest Vamberk ESAB Africa Welding & Cutting Ltd Monterrey Tel: +40 316 900 600 Tel: +420 2 819 40 885 Durbanvill 7570 - Cape Town Tel: +52 8 350 5959...