Engine Reassembly - Kohler 24RCL Manual

7.7 Engine Reassembly

See Figure 7-6 for 24 RCL engine component
identification. See Figure 7-7 for 30RCL and 38RCLB
turbocharged engine components.
instructions cover the general steps for securing the
engine to the skid. See the engine service manual for
detailed component disassembly/assembly instructions
and Appendix C for torque specifications.
1. Use a hoist to position and connect the engine as
follows:
Note: Use a hoist or lifting device that is rated for
the weight of the generator set. See Section
7.2.
a. Align the engine with the engine feet and the
exhaust flange.
b. Use the mounting bolts to secure the engine
feet to the engine.
c. Place support blocks under the adapter plate to
support the engine until the alternator is
installed.
d. Torque the exhaust flange nuts to
(15 ft. lb.).
Note: Use new exhaust gaskets when re-installing
the exhaust.
98 Section 7 Disassembly/Reassembly
2. Connect the engine wire harness to the following:
The following
3. Connect the fuel vacuum hoses to the throttle body
4. Connect the coolant hoses.
5. Connect the oil drain hose.
6. To attach the air cleaner:
7. Add coolant to the engine.
20 Nm
Ground leads and battery ground on the
D
engine.
ECM
D
HEGO sensor
D
and the fuel control valve. Connect the fuel intake
hose to the throttle body.
a. Secure the air cleaner to the air intake bracket.
b. Connect the air intake elbow to the throttle
body.
c. Connect the crankcase vent hose.
Note: After the generator set is completely
assembled, follow the instructions in
Section 4.8 to purge the air from the cooling
system.
TP-6907 5/16