Connection Box Reassembly - Kohler 24RCL Manual

7.9 Connection Box Reassembly

1. Attach the ground from the connection box to the
stator housing.
2. Carefully position the connection box on the skid
and secure with four mounting bolts.
3. Attach the connection box ground strap to the skid.
4. Open the saddle box lid on the alternator and pull
the alternator leads into the connection box.
5. Connect the following alternator harness leads
inside the connection box:
Auxiliary power, exciter field leads and voltage
D
sensing leads
Alternator leads on the circuit breaker
D
6. Connect the following leads inside the connection
box:
Load leads on the circuit breaker
D
External leads on TB1 such as the transfer
D
switch or load control module connections
120 V utility power leads for the battery charger
D
7. Connect the following generator wire harness
connections on the radiator and in the engine
compartment:
Engine harness connector
D
Coolant level sensor, located at the top of the
D
radiator
Radiator fans
D
Engine compartment fan
D
Engine compartment temperature sensor
D
Quick connection leads on the ballast resistor
D
Note: The ballast resistor is located on the
alternator saddlebox. Remove the cover to
access the ballast resistor connections.
Quick connection leads on the fuel solenoid
D
valves
Generator wire harness leads on the starter
D
motor
100 Section 7 Disassembly/Reassembly
8. To attach the controller:
a. Connect the wire harness and ethernet plugs
on the back of the controller.
b. Position the controller.
c. Use the mounting bolts to secure the controller.
9. Position and secure the upper and lower access
covers.
1
5
4
Lower access panel removed.
1. Connection box
2. Controller mounting
bolts
Figure 7-10 Connection box
4
3
2
1. Coolant level sensor
2. Starter motor
3. ECM interface
Figure 7-11 Wire Harness Connections
2
3
3. TB1
4. Mounting bolts, qty. 4
5. Circuit breaker
1
558866
4. Leads and battery
grounds
TP-6907 5/16