Kohler 24RCL Manuals

Manuals and User Guides for Kohler 24RCL. We have 4 Kohler 24RCL manuals available for free PDF download: Manual, Operation

Kohler 24RCL Manual

Kohler 24RCL Manual (128 pages)

Residential/Light Commercial Generator Sets

Brand: Kohler | Category: Inverter | Size: 8 MB

Table of Contents

Table of Contents
3
Safety Precautions and Instructions
5
Introduction
11
List of Related Materials
11
Service Assistance
12
Section 1 Specifications
13
Introduction
13
Controller Specifications
13
Engine Service
13
Engine Specifications
13
Alternator Specifications
13
Torque Specifications
13
Service Views
14
Section 2 Scheduled Maintenance
17
General Maintenance
17
Service Schedule
19
Lubrication System
20
Oil Specifications
20
Oil Check
20
Oil Additions
20
Oil and Filter Change
20
Air Cleaner
21
Exhaust System
22
Spark Plug
23
Battery
25
Checking Electrolyte Level
25
Checking Specific Gravity
26
Fuel System Maintenance
27
Section 3 Controller
29
Introduction
29
Sitetech and Oncue Plus Software
29
Controller Parameters
30
Controller Parameters Table
30
Notes on Selected Parameters
30
Controller Firmware
44
Controller Replacement
45
Controller Setup
47
Voltage Calibration
50
Calibration Using the RDC2 Controller Keypad and Menus
50
Calibration Using Sitetech
52
Setting the Oncue Plus Password
53
Section 4 Cooling System
55
General
55
Inspecting the Cooling System
55
Cleaning the Radiator Fins and Inspecting the Hoses
56
Engine Thermostat
57
Checking and Filling Coolant
57
Draining Cooling System
58
Flushing and Cleaning
58
Filling the Cooling System
58
Pressure Cap
58
Cooling Fans
59
Fan Operation
59
Fan Troubleshooting Guide
60
Section 5 Troubleshooting
61
Introduction
61
Theory of Operation, Electronic Start Sequence
61
Initial Checks
62
Line Circuit Breaker
63
Fuses
63
Controller Internal Circuit Protection
63
Fuel System Troubleshooting
63
USB Port Access
63
Fault Messages
64
Status Messages
71
Generator Set Troubleshooting
73
Controller Troubleshooting
77
Section 6 Component Testing and Adjustment
79
Alternator Excitation Troubleshooting
79
Low to no Voltage Operation
79
Erratic Voltage Regulation
80
Overvoltage Condition
80
Voltage Connections
81
Additional Alternator Service Information
81
Voltage Adjustments
81
Voltage Adjustments Using Sitetech
81
Voltage Regulator Average Voltage Adjustment
82
Volts/Hz Slope and Cut-In Frequency
83
Voltage Regulator Gain
83
Frequency Adjustment
84
Engine Speed Governor Settings
84
Hunting/Surging
84
Generator Set Switches
86
Engine Compartment Air Temperature Sensor
86
Other Switches and Sensors
86
Fuel Systems
87
Fuel Solenoid Valves
87
Checking the Fuel Pressure
88
Fuel Conversion Procedures
89
Section 7 Disassembly/Reassembly
91
Introduction
91
Initial Steps
92
Enclosure Disassembly
93
Connection Box Disassembly
94
Alternator Disassembly
95
Engine Disassembly
96
Engine Reassembly
98
Alternator Reassembly
99
Connection Box Reassembly
100
Enclosure Reassembly
101
Final Steps
102
Section 8 Diagrams and Drawings
103
Appendix A Abbreviations
117
Appendix B Common Hardware Application Guidelines
119
Appendix C General Torque Specifications
120
Appendix D Common Hardware Identification
121
Appendix E Common Hardware List
122

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Kohler 24RCL Operation

Kohler 24RCL Operation (76 pages)

Residential/Light Commercial Generator Sets

Brand: Kohler | Category: Portable Generator | Size: 3 MB

Table of Contents

Table of Contents
3
Safety Precautions and Instructions
5
Introduction
9
Section 1 Service Views
11
Section 2 Generator Set Operation
15
Operating Area
15
Prestart Checklist
16
Exercise the Generator Set
17
Generator Set Operation
17
Local Starting and Stopping
17
Automatic Starting and Stopping
17
Remote Starting and Stopping
17
Engine Start Crank Cycle
17
Engine Cooldown
17
Automatic Operation with Model RXT Transfer Switch
18
Automatic Operation with Other Transfer Switches
18
Exercise
19
Unloaded Cycle Exercise with Complete System Diagnostics
19
Unloaded Full-Speed Exercise
20
Loaded Full-Speed Exercise (with RXT Only)
20
Shutdown During Exercise
20
Power Failure During Exercise
20
Exerciser Reset
20
Setting the Exerciser at Power-Up
20
Changing the Exercise Setting
21
Faults
24
Warnings
24
Shutdowns
24
ATS Communication Errors
24
Resetting the Controller after a Fault Shutdown
24
Status and Notice Messages
28
Event Log
29
Model RXT Transfer Switch Operation
29
Source Availability
29
ATS Control Sequence of Operation
30
Time Delays
30
ATS Load Control Relay Time Delay
30
Section 3 RDC2 Controller Operation
31
RDC2 Generator Set/Transfer Switch Controller
31
Controls and Indicators
31
Controller Keypad
32
LED Indicators
32
LCD Display
33
Controller Power
34
Battery Charging
34
Changing Settings
34
Controller Menus
36
Main Menu
36
Overview Menu
37
Engine Metering Menu
37
Generator Set Information Menu
39
Genset Run Time Menu
39
Genset System Menu
40
ATS Status Menu
41
ATS Configuration Menu
42
Date and Time Menu
43
Networking Information Menus
43
Networking Status Submenu
44
Networking Configuration Submenu (Oncue Plus Password)
45
RBUS Information Submenu
46
Remote Devices Submenu
47
Programmable Interface Module (PIM) Menus
48
Load Control Menus
49
Section 4 Accessories
51
Introduction
51
Battery Heaters
51
Engine Heaters
52
Oil Pan Heater
52
Block Heaters
52
Emergency Stop Kits
52
Oncue Plus Generator Management System
53
Load Management
53
Programmable Interface Module (PIM)
53
Section 5 Scheduled Maintenance
55
General Maintenance
55
Service Schedule
57
Lubrication System
58
Oil Specifications
58
Oil Check
58
Oil Additions
58
Oil and Filter Change
58
Air Cleaner
60
Exhaust System
60
Cooling System
61
Checking and Filling Coolant
62
Cooling System Inspection
62
Draining Cooling System
62
Flushing and Cleaning
62
Filling Cooling System
62
Ignition System
63
Battery
66
Checking Electrolyte Level
67
Checking Specific Gravity
67
Storage Procedure
68
Section 6 Troubleshooting
69
Introduction
69
USB Port
69
Fault Messages
69
Circuit Protection
69
Load Circuit Breaker
69
Fuses
69
Controller Internal Circuit Protection
69
Generator Set Troubleshooting
70
Controller Troubleshooting
71
Appendix A Abbreviations
73

Kohler 24RCL Operation

Kohler 24RCL Operation (72 pages)

Residential/Light Commercial Generator Sets

Brand: Kohler | Category: Portable Generator | Size: 2 MB

Table of Contents

Product Identification Information
2
Table of Contents
3
Safety Precautions and Instructions
6
Introduction
9
Service Assistance
11
Section 1 Service Views
13
Section 2 Generator Set Operation
15
Operating Area
15
Prestart Checklist
15
Exercising the Generator Set
18
Generator Set Operation
18
Local Starting and Stopping
18
Automatic Starting and Stopping
18
Remote Starting and Stopping
18
Engine Start Crank Cycle
18
Engine Cooldown
18
Automatic Operation with Model RXT Transfer Switch
18
Automatic Operation with Other Transfer Switches
19
Exercise
19
Unloaded Cycle Exercise with Complete System Diagnostics
19
Unloaded Full-Speed Exercise
20
Loaded Full-Speed Exercise (with RXT Only)
20
Shutdown During Exercise
20
Power Failure During Exercise
20
Exerciser Reset
20
Setting the Exerciser at Power-Up
20
Changing the Exercise Setting
21
Faults
24
Warnings
24
Shutdowns
24
ATS Communication Errors
24
Resetting the Controller after a Fault Shutdown
24
Event Log
29
Model RXT Transfer Switch Operation
29
Source Availability
29
ATS Control Sequence of Operation
30
Time Delays
30
ATS Load Control Relay Time Delay
30
Section 3 RDC2 Controller Operation
31
RDC2 Generator Set/Transfer Switch Controller
31
Controls and Indicators
31
Controller Keypad
32
LED Indicators
32
LCD Display
33
Controller Power
34
Battery Charging
34
Changing Settings
34
Controller Menus
36
Main Menu
36
Overview Menu
37
Engine Metering Menu
37
Generator Metering Menu
38
Generator Set Information Menu
39
Genset Run Time Menu
39
Genset System Menu
40
ATS Status Menu
41
ATS Configuration Menu
42
Date and Time Menu
43
Networking Information Menus
44
Networking Status Submenu
45
Networking Configuration Submenu (Oncue Plus Password)
46
RBUS Information Submenu
47
Remote Devices Submenu
48
Programmable Interface Module (PIM) Menus
49
Load Control Menus
50
Section 4 Scheduled Maintenance
51
General Maintenance
51
Service Schedule
53
Lubrication System
54
Oil Specifications
54
Oil Check
54
Oil Additions
54
Oil and Filter Change
54
Air Cleaner
56
Exhaust System
56
Cooling System
57
Checking and Filling Coolant
58
Cooling System Inspection
58
Draining Cooling System
58
Flushing and Cleaning
58
Filling Cooling System
58
Ignition System
59
Battery
62
Checking Electrolyte Level
63
Checking Specific Gravity
63
Storage Procedure
64
Section 5 Troubleshooting
65
Introduction
65
USB Port
65
Fault Messages
65
Circuit Protection
65
Load Circuit Breaker
65
Fuses
65
Controller Internal Circuit Protection
65
Generator Set Troubleshooting
66
Controller Troubleshooting
67
Appendix A Abbreviations
69

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Kohler 24RCL Operation

Kohler 24RCL Operation (72 pages)

Residential/Light Commercial Generator Sets

Brand: Kohler | Category: Inverter | Size: 2 MB

Table of Contents

Product Identification Information

2
- Table of Contents
  3
Safety Precautions and Instructions

6
Introduction

9
Service Assistance

11
Section 1 Service Views

13
Section 2 Generator Set Operation

15
- Operating Area
  15
- Prestart Checklist
  15
- Exercising the Generator Set
  18
- Generator Set Operation
  18
- Exercise
  19
- Faults
  24
  - Warnings
    24
  - Shutdowns
    24
  - ATS Communication Errors
    24
  - Resetting the Controller after a Fault Shutdown
    24
  - Event Log
    29
- Model RXT Transfer Switch Operation
  29
  - Source Availability
    29
  - ATS Control Sequence of Operation
    30
  - Time Delays
    30
  - ATS Load Control Relay Time Delay
    30
Section 3 RDC2 Controller Operation

31
- RDC2 Generator Set/Transfer Switch Controller
  31
- Controls and Indicators
  31
  - Controller Keypad
    32
  - LED Indicators
    32
  - LCD Display
    33
- Controller Power
  34
- Battery Charging
  34
- Changing Settings
  34
- Controller Menus
  36
- Main Menu
  36
- Overview Menu
  37
- Engine Metering Menu
  37
- Generator Metering Menu
  38
- Generator Set Information Menu
  39
- Genset Run Time Menu
  39
- Genset System Menu
  40
- ATS Status Menu
  41
- ATS Configuration Menu
  42
- Date and Time Menu
  43
- Networking Information Menus
  44
- Programmable Interface Module (PIM) Menus
  49
- Load Control Menus
  50
Section 4 Scheduled Maintenance

51
- General Maintenance
  51
- Service Schedule
  53
- Lubrication System
  54
  - Oil Specifications
    54
  - Oil Check
    54
  - Oil Additions
    54
  - Oil and Filter Change
    54
- Air Cleaner
  56
- Exhaust System
  56
- Cooling System
  57
  - Checking and Filling Coolant
    58
  - Cooling System Inspection
    58
  - Draining Cooling System
    58
  - Flushing and Cleaning
    58
  - Filling Cooling System
    58
- Ignition System
  59
- Battery
  62
  - Checking Electrolyte Level
    63
  - Checking Specific Gravity
    63
- Storage Procedure
  64
Section 5 Troubleshooting

65
- Introduction
  65
- USB Port
  65
- Fault Messages
  65
- Circuit Protection
  65
  - Load Circuit Breaker
    65
  - Fuses
    65
  - Controller Internal Circuit Protection
    65
- Generator Set Troubleshooting
  66
- Controller Troubleshooting
  67
Appendix A Abbreviations

69

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