Batca X4 Owner's Manual
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Batca X4 Owner's Manual

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Revision 3
October 2008
X4
Owner's Manual
Record Serial Number Here
Batca Fitness Systems
Tel. (919) 255-1233
www.batcafitness.com
Date of Purchase
www.batcafitness.com
X4 Owner's Manual

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  • Page 1 Revision 3 October 2008 Owner’s Manual Record Serial Number Here Batca Fitness Systems Tel. (919) 255-1233 www.batcafitness.com Date of Purchase www.batcafitness.com X4 Owner’s Manual...
  • Page 2 Instructions Congratulations on the purchase of your new Batca X4. This gym will provide you with a lifetime of enjoyment to meet your strength training needs. Batca Fitness Systems strives to build the best quality multi-station gyms and to package these gyms in such a way to avoid any damage during shipping.

  • Page 3: Table Of Contents

    BFC-50125 Lat Bar BFU-10119 Head Pad BFU-10120 Back Pad With Lumbar BFC-50126 Short Bar BFC-50127 Magnetic Weight Stack Pin BFU-10121 7" Upholstery Roller BFU-10122 Large Upholstery Roller BFU-10123 Bicep Chest Pad BFU-10124 Mid Row Chest Pad www.batcafitness.com X4 Owner’s Manual...
  • Page 4 Warning Decal (Do Not Hang) BFH-50155 1/2"-13 Nylock (Black) BFH-50274 HCS 3/8"-16 X 4 3/4" P5 BFH-50157 3/8"-16 Nylock (Black) BFH-50275 X4 Exercise Chart BFH-50171 Side Mounted Flange Bearing BFH-50288 3/8"-16 Nylock (Zinc) BFH-50172 Pillow Block Bearing BFH-50200 Rubber Bumper BFH-50173 3 1/2"...
  • Page 5 Leg Press Lockout to Free Floater Cable • 9/16” Wrench Upholstery • 3/4” Wrench • 9/16” Ratchet • 3/4” Ratchet • Allen Wrench Set ITEM NO. PART NUMBER DESCRIPTION QTY. BFU-10117 Large Bottom Pad • Tape Measure BFU-10120 Back Pad With Lumbar www.batcafitness.com X4 Owner’s Manual...
  • Page 6 Bolt Length Note: Bolt length is measured from the underside of the head of the bolt. Batca Fitness Systems X4 Owner’s Manual...
  • Page 7 X4 Owner’s Manual...
  • Page 8 Batca Fitness Systems X4 Owner’s Manual...
  • Page 9 X4 Owner’s Manual...
  • Page 10 Leg Ext/Curl Cam to Free Floater Cable CAB-10130 Bicep Curl to Low Pulley Cable CAB-10131 Weight Stack to Free Floater Cable CAB-11007 Free Floater to Chest Lockout Cable CAB-11010 Leg Press Lockout to Free Floater Cable Batca Fitness Systems X4 Owner’s Manual...

  • Page 11: Center Hub

    Anti-Deflection Plate BFH-50125 HCS 3/8"-16 x 3" P5 BFH-50126 HCS 3/8"-16 x 3 1/4" P5 2 BFH-50146 3/8" Flat Washer (Black) 20 BFH-50157 3/8"-16 Nylock (Black) 10 All Flat Washers and Nylocks are 3/8" unless otherwise noted. www.batcafitness.com X4 Owner’s Manual...
  • Page 12 BFH-50126 HCS 3/8"-16 x 3 1/4" P5 8 BFH-50146 3/8" Flat Washer (Black) 16 BFH-50149 3/8"-16 Jam Nut (Zinc) BFH-50157 3/8"-16 Nylock (Black) All Flat Washers and Nylocks are 3/8" unless otherwise noted. BFH-50253 Beveled Leveler Batca Fitness Systems X4 Owner’s Manual...

  • Page 13: Mid Row Top

    Align the Chest Pole, the Leg Ext/Curl Pole, the Mid-Row Pole, and the Shoulder Pole so that they each are plumb and standing up vertically as shown in Figure 4. • Wrench Tighten all hardware thus far as found in Steps 1-3, starting from the top of the gym and working to the bottom. Figure 4 www.batcafitness.com X4 Owner’s Manual...

  • Page 14: 10Lb Weight Plate 76 N/A

    BFH-50146 3/8" Flat Washer Black BFH-50157 3/8"-16 Nylock (Black) Optional Medical Weight Stack BFH-50190 Rubber Donut BFM-10348 5lb Top Plate BFM-50504 5lb Weight Plate All Flat Washers and Nylocks are 3/8" unless otherwise noted. Batca Fitness Systems X4 Owner’s Manual...
  • Page 15 BFH-50126 HCS 3/8"-16 x 3 1/4" P5 BFH-50146 3/8" Flat Washer (Black) BFH-50157 3/8"-16 Nylock (Black) BFH-50210 Gas Spring BFH-50274 HCS 3/8"-16 x 4 3/4" P5 All Flat Washers and Nylocks are 3/8" unless otherwise noted. www.batcafitness.com X4 Owner’s Manual...

  • Page 16: Shoulder Arm

    BFM-10105 Shoulder Arm BFM-50247 5/8" Spacer BFH-50128 HCS 3/8"-16 x 3 3/4" P5 Figure 7B BFH-50146 3/8" Flat Washer Black BFH-50157 3/8"-16 Nylock (Black) All Flat Washers and Nylocks are 3/8" unless otherwise noted. Batca Fitness Systems X4 Owner’s Manual...

  • Page 17: Bicep Curl Arm

    HCS 3/8"-16 x 6 1/2" P5 BFH-50146 3/8" Flat Washer Black BFH-50157 3/8"-16 Nylock (Black) BFH-50236 Foam Grip BFH-50242 3/8" Fender Washer BFH-50247 3/8" Thin Nylock All Flat Washers and Nylocks are 3/8" unless otherwise noted. www.batcafitness.com X4 Owner’s Manual...
  • Page 18 HCS 3/8"-16 x 3 3/4" P5 BFH-50146 3/8" Flat Washer Black BFH-50157 3/8"-16 Nylock (Black) BFH-50171 Side Mounted Flange Bearings 2 BFH-50210 Gas Spring All Flat Washers and Nylocks are 3/8" unless otherwise noted. Batca Fitness Systems X4 Owner’s Manual...

  • Page 19: Pec Top

    Part # Description Figure 11 BFM-10125 Upper Pec Arm Right 1 BFM-10124 Upper Pec Arm Left BFM-10148 Pec Cam Right BFM-10147 Pec Cam Left BFH-50220 Threaded Collar All Flat Washers and Nylocks are 3/8" unless otherwise noted. www.batcafitness.com X4 Owner’s Manual...

  • Page 20: Lower Pec Arm

    Lower Pec Arm BFH-50130 HCS 3/8"-16 x 4 1/4" P5 Figure 12A BFH-50146 3/8" Flat Washer Black BFH-50157 3/8"-16 Nylock (Black) BFH-50200 Rubber Bumper All Flat Washers and Nylocks are 3/8" unless otherwise noted. Batca Fitness Systems X4 Owner’s Manual...

  • Page 21: Chest Pivot

    3/8" Flat Washer Black BFH-50149 3/8"-16 Jam Nut (Zinc) BFH-50155 1/2"-13 Nylock (Black) BFH-50157 3/8"-16 Nylock (Black) BFH-50172 Pillow Block Bearing BFH-50251 1/2" Flat Washer Black BFH-50253 Beveled Leveler All Flat Washers and Nylocks are 3/8" unless otherwise noted. www.batcafitness.com X4 Owner’s Manual...
  • Page 22 Step 14: Figure 14 Item # Part # Description Figure 14A CAB-10401 Foot Assist Cable BFH-50149 3/8"-16 Jam Nut (Zinc) BFH-50288 3/8" Nylock (Zinc) All Flat Washers and Nylocks are 3/8" unless otherwise noted. Batca Fitness Systems X4 Owner’s Manual...
  • Page 23 Item # Part # Description BFM-10138 Chest Press Arm BFM-10146 Chest Press Pulley Holder 1 BFH-50137 HCS 1/2"-13 X 3 1/4" P5 Figure 15A BFH-50155 1/2"-13 Nylock (Black) BFH-50251 1/2" Flat Washer Black www.batcafitness.com X4 Owner’s Manual...
  • Page 24 HCS 3/8"-16 x 2" P5 BFH-50124 HCS 3/8"-16 x 2 3/4" P5 BFH-50146 3/8" Flat Washer Black BFH-50157 3/8"-16 Nylock (Black) BFH-50210 Gas Spring All Flat Washers and Nylocks are 3/8" unless otherwise noted. Batca Fitness Systems X4 Owner’s Manual...
  • Page 25 HCS 3/8"-16 x 3" P5 BFH-50126 HCS 3/8"-16 X 3 1/4" P5 BFH-50127 HCS 3/8"-16 x 3 1/2" P5 BFH-50146 3/8" Flat Washer (Black) BFH-50157 3/8"-16 Nylock (Black) All Flat Washers and Nylocks are 3/8" unless otherwise noted. www.batcafitness.com X4 Owner’s Manual...

  • Page 26: Leg Ext/Curl Cam

    HCS 3/8"-16 x 3" P5 BFH-50146 3/8" Flat Washer (Black) BFH-50147 3/8" Lock Washer (Black) BFH-50157 3/8"-16 Nylock (Black) Figure 18A BFH-50220 Threaded Collar All Flat Washers and Nylocks are 3/8" unless otherwise noted. Batca Fitness Systems X4 Owner’s Manual...
  • Page 27 Elbow attached in Step 17 and align parallel with each other. Wrench Tighten all bolts which were loosened for re- alignment. Figure 19 Item # Part # Description BFM-10135 High Pivot Roller BFM-10151 Low Pivot Roller BFH-50220 Threaded Collar All Flat Washers and Nylocks are 3/8" unless otherwise noted. www.batcafitness.com X4 Owner’s Manual...
  • Page 28 BFM-10303 Leg Ext/Curl Side Frame BFH-50125 HCS 3/8"-16 x 3" P5 BFH-50126 HCS 3/8"-16 X 3 1/4" P5 BFH-50146 3/8" Flat Washer Black BFH-50157 3/8"-16 Nylock (Black) All Flat Washers and Nylocks are 3/8" unless otherwise noted. Batca Fitness Systems X4 Owner’s Manual...
  • Page 29 HCS 3/8"-16 X 3" P5 BFH-50126 HCS 3/8"-16 X 3 1/4" P5 BFH-50146 3/8" Flat Washer (Black) BFH-50157 3/8"-16 Nylock (Black) BFH-50245 FHSCS 5/16"-18 x 1" All Flat Washers and Nylocks are 3/8" unless otherwise noted. www.batcafitness.com X4 Owner’s Manual...
  • Page 30 3/8"-16 Nylock (Black) BFH-50174 4 1/2" Pulley BFH-50201 1/2" Pulley Spacer BFH-50202 3/4" Pulley Spacer BFH-50256 1/2" Jam Nut (Zinc) BFM-50651 Cable Guard Spacer All Flat Washers and Nylocks are 3/8" unless otherwise noted. Batca Fitness Systems X4 Owner’s Manual...
  • Page 31 3/8"-16 Nylock (Black) BFH-50174 4 1/2" Pulley Figure 22C BFH-50201 1/2" Pulley Spacer BFH-50202 3/4" Pulley Spacer BFH-50256 1/2" Jam Nut (Zinc) BFM-50651 Cable Guard Spacer All Flat Washers and Nylocks are 3/8" unless otherwise noted. www.batcafitness.com X4 Owner’s Manual...
  • Page 32 3/8" Flat Washer Black BFH-50157 3/8"-16 Nylock (Black) Figure 23B BFH-50174 4 1/2" Pulley BFH-50250 1 1/4" Shoulder Bolt BFH-50227 Cable Strap BFH-50267 5/16"-18 Nylock (Black) All Flat Washers and Nylocks are 3/8" unless otherwise noted. Batca Fitness Systems X4 Owner’s Manual...
  • Page 33 HCS 3/8"-16 x 2 3/4" P5 BFH-50146 3/8" Flat Washer Black BFH-50157 3/8"-16 Nylock (Black) BFH-50174 4 1/2" Pulley BFH-50201 1/2" Pulley Spacer All Flat Washers and Nylocks are 3/8" unless otherwise noted. BFH-50256 1/2" Jam Nut (Zinc) www.batcafitness.com X4 Owner’s Manual...
  • Page 34 3/8" Flat Washer (Black) BFH-50157 3/8"-16 Nylock (Black) BFH-50173 3 1/2" Pulley BFH-50174 4 1/2" Pulley BFH-50201 1/2" Pulley Spacer BFH-50256 1/2" Jam Nut (Zinc) All Flat Washers and Nylocks are 3/8" unless otherwise noted. Batca Fitness Systems X4 Owner’s Manual...
  • Page 35 BFH-50146 3/8" Flat Washer Black BFH-50157 3/8"-16 Nylock (Black) BFH-50173 3 1/2" Pulley BFH-50174 4 1/2" Pulley BFH-50201 1/2" Pulley Spacer BFH-50256 1/2" Jam Nut (Zinc) All Flat Washers and Nylocks are 3/8" unless otherwise noted. www.batcafitness.com X4 Owner’s Manual...

  • Page 36: Hcs 3/8"-16 X 1 1/4" P5

    4 1/2" Pulley Figure 27A BFH-50202 3/4" Pulley Spacer BFH-50250 1 1/4" Shoulder Bolt BFH-50256 1/2" Jam Nut (Zinc) BFH-50227 Cable Strap BFH-50267 5/16"-18 Nylock (Black) All Flat Washers and Nylocks are 3/8" unless otherwise noted. Batca Fitness Systems X4 Owner’s Manual...

  • Page 37: Hcs 3/8"-16 X 2" P5

    BFH-50146 3/8" Flat Washer (Black) BFH-50157 3/8"-16 Nylock (Black) BFH-50173 3 1/2" Pulley BFH-50174 4 1/2" Pulley BFH-50201 1/2” Pulley Spacer BFH-50256 1/2" Jam Nut (Zinc) All Flat Washers and Nylocks are 3/8" unless otherwise noted. www.batcafitness.com X4 Owner’s Manual...
  • Page 38 3/8" Flat Washer Black BFH-50157 3/8"-16 Nylock (Black) BFH-50174 4 1/2" Pulley BFH-50201 1/2" Pulley Spacer BFH-50250 1 1/4" Shoulder Bolt BFH-50267 5/16"-18 Nylock (Black) All Flat Washers and Nylocks are 3/8" unless otherwise noted. Batca Fitness Systems X4 Owner’s Manual...

  • Page 39: Hcs 3/8"-16 X 3" P5

    Large Bottom Pad BFH-50146 3/8" Flat Washer (Black) BFU-10120 Back Pad With Lumbar BFH-50147 3/8" Lock Washer (Black) BFU-10121 7" Upholstery Roller BFH-50221 3" Plastic Washer BFH-50252 Plastic Collar BFU-10122 Large Upholstery Roller BFU-10123 Bicep Chest Pad www.batcafitness.com X4 Owner’s Manual...
  • Page 40 3/8" Lock Washer (Black) BFU-10118 Bottom Pad BFH-50221 3" Plastic Washer BFU-10119 Head Pad BFH-50234 6 1/2” Spring BFU-10120 Back Pad With Lumbar BFH-50252 Plastic Collar BFU-10121 7" Upholstery Roller BFH-50298 HCS 3/8"-16 x 8 3/4" P5 Batca Fitness Systems X4 Owner’s Manual...
  • Page 41 Arm. If improperly installed the Foot Assist Cables will rub the Foot Shroud during use and can cause damage and harm. Incorrect installation will void your warranty. Figure 32A Figure 32B Figure 32C Figure 32E Figure 32D www.batcafitness.com X4 Owner’s Manual...
  • Page 42 3/8" Flat Washer Black BFH-50149 3/8"-16 Jam Nut (Zinc) BFH-50157 3/8"-16 Nylock (Black) Figure 33 BFH-50253 Beveled Leveler All Flat Washers and Nylocks are 3/8" unless otherwise noted. Step 34: Figure 34A Figure 34B Batca Fitness Systems X4 Owner’s Manual...

  • Page 43: 5/8" Spacer

    HCS 3/8"-16 X 3 1/4" P5 BFH-50146 3/8" Flat Washer (Black) BFH-50157 3/8"-16 Nylock (Black) BFH-50172 Pillow Block Bearing BFH-50249 1/2" Shoulder Bolt (3/8"-16x50mm) BFH-50251 1/2" Flat Washer Black All Flat Washers and Nylocks are 3/8" unless otherwise noted. www.batcafitness.com X4 Owner’s Manual...

  • Page 44: Foot Plate

    FHSCS 3/8"-16 X 1" BFH-50145 FHSCS 3/8"-16 X 2 1/4" BFH-50146 3/8" Flat Washer Black BFH-50147 3/8" Lock Washer (Black) BFH-50157 3/8"-16 Nylock (Black) All Flat Washers and Nylocks are 3/8" unless otherwise noted. Batca Fitness Systems X4 Owner’s Manual...

  • Page 45: Description Qty

    3/8"-16 Nylock (Black) BFH-50174 4 1/2" Pulley BFH-50201 1/2" Pulley Spacer BFH-50250 1 1/4" Shoulder Bolt BFH-50256 1/2" Jam Nut (Zinc) Figure 36A BFH-50267 5/16"-18 Nylock (Black) All Flat Washers and Nylocks are 3/8" unless otherwise noted. www.batcafitness.com X4 Owner’s Manual...
  • Page 46 24A, 26A, and 28B. tension is too tight. You will need to take some of the tension out to lower the Top plate flush with the second plate. Refer to Figure 14A and 15A Batca Fitness Systems X4 Owner’s Manual...
  • Page 47 Refer to Steps Refer to Figure 22-29 and 36 22 and 28A Refer to Figure 22,28,29 and Refer to Figure www.batcafitness.com X4 Owner’s Manual...
  • Page 48 Free Floater, Lockout Free Floater, or the Top Plate of the weight stack. Each must also be secured with a 1/2” Jam Nut to ensure a safe and proper connection. Refer to Steps 22, 24, 25, 26, 27, 28, and 36. See Figures below. Free Floater Top Plate Batca Fitness Systems X4 Owner’s Manual...
  • Page 49 Leg Press Option Only All levelers must be threaded at least 1/2” into its respective part. Each must also be secured with a 3/8” Jam Nut to ensure a safe and proper connection. Step 2 Step 15 www.batcafitness.com X4 Owner’s Manual...
  • Page 50 Preventive Maintenance Batca Fitness Systems strives to give you the very best in quality, performance and safety through carefully engineered designs and excellent workmanship. In order to maintain this high level of quality the preventative maintenance schedule below should be followed.
  • Page 51 Batca Fitness Systems are also not covered by this warranty. Only genuine Batca parts should be used for replacement, repair, and maintenance for this warranty to apply.
  • Page 52 Layout Diagram The X4 measures 11’-8” (length) x 9’-8” (width) x 6’-11” (height). There should be a minimum of 18”, preferably 24”, of working space around the entire unit. Batca Fitness Systems X4 Owner’s Manual...

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