Batca FUSION4 Owner's Manual
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Batca FUSION4 Owner's Manual

Lower body unit
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Revision 3
July 2014
Lower Body Unit
Owner's Manual
Serial Number Here
Date of Purchase
www.batcafitness.com
Fusion 4 Lower Body Station
1207 New Hope Road, Raleigh, NC - 919.255.1233 - www.batcafitness.com

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  • Page 1 Revision 3 July 2014 Lower Body Unit Owner’s Manual Serial Number Here Date of Purchase www.batcafitness.com Fusion 4 Lower Body Station 1207 New Hope Road, Raleigh, NC - 919.255.1233 - www.batcafitness.com...
  • Page 2 Congratulations on the purchase of your new Fusion 4 Lower Body Station. This gym will provide you with a lifetime of enjoyment to meet your strength training needs. Batca Fitness Systems strives to build the best quality multi-station gyms and to package these gyms in such a way to avoid any damage during shipping.
  • Page 3 Frame Components ITEM NO. PART NO. DESCRIPTION ITEM NO. PART NO. DESCRIPTION BFM-10747 Right and Left Vertical Sup- BFM-10742 Leg Extension Arm Assembly port BFM-10587 Knee Hold Down Assembly BFM-10765 Middle Base BFM-51094 Axle BFM-10593 Rear Base BFM-10611 Criss-Cross Free Floater BFM-10744 Upper Frame BFM-10610...
  • Page 4 3/8” Flat Washer BFH-50157 3/8” Nylock BFH-50147 3/8” Lock Washer BFH-50192 Weight Stack Decals BFH-50262 Silicon gel Pack BFP-52430 BHSCS 3/8-16 x 3/4” BMF-52422 Red Pivot Point Cap BFH-50620 BHSCS 3/8” x 1” Batca Fitness Systems Fusion 4 Lower Body Station...

  • Page 5: Table Of Contents

    Leg Press Components ITEM NO. PART NUMBER DESCRIPTION ITEM NO. PART NUMBER DESCRIPTION BFM-10575 Leg Press Connector BFM-11040 Right Handel BFM-11042 Leg Press Frame BFM-11041 Left Handle BFM-10106 Back Adjustment Tube 1 BFM-11034 Four Bar BFM-52449 Four Bar Spacer BFM-11035 Leg Press Pivot Arm BFP-51844 1”...
  • Page 6 Bolt Length Note: Bolt length is measured from the underside of the head of the bolt. Batca Fitness Systems Fusion 4 Lower Body Station...
  • Page 7 Beveled Leveler BFH-50253 Large Flat Leveler 3” Plastic BFH-50339 Washer Upholstery Threaded Bearing 3 1/2” Pulley BFH-10002 BFH-50173 BFH-50238 4 1/2” Pulley BFH-50174 Snap Hook Strap Handle Cable Strap BFH-50188 BFC-10103 BFH-50227 www.batcafitness.com Fusion 4 Lower Body Station...
  • Page 8 Batca Fitness Systems Fusion 4 Lower Body Station...
  • Page 9 www.batcafitness.com Fusion 4 Lower Body Station...
  • Page 10 SHCS 3/8”-16 x 2 1/2 BFP-51653 SHCS 3/8”-16 x 1 1/4 BFP-51799 SHCS 3/8”-16 x 5” BFP-51756 SHCS 3/8"-16 X 5 1/4" BFH-50146 3/8” Flat Washer BFH-50157 3/8” Nylock BFH-50147 3/8” Lock Washer Batca Fitness Systems Fusion 4 Lower Body Station...

  • Page 11: Item # Part

    Step 2: Make Sure All Hardware Is Tightened Before Next Step. This 3/8” Nylock and Flat Washer are from step 1. DO NOT remove the nylock Left or install the Assemble Last Vertical Support until the (see note) Weight Stack and the Shrouds have been completely assembled.

  • Page 12: Description Qty

    8” Anti Deflection Plate BFH-50144 FHSCS 3/8”-16 x 1” All Flat Washers and Nylocks are 3/8” unless BFP-52396 SHCS 3/8”-16 x 5 1/2” otherwise noted. BFH-50146 3/8” Flat Washer BFH-50157 3/8” Nylock Batca Fitness Systems Fusion 4 Lower Body Station...

  • Page 13: Description Qty

    Step 4: BHSCS 3/8” x2” Figure 4 Item # Part # Description BFM-10141 Knee Alignment Roller BFM-10584 Leg Extension Shaft BFM-10585 Leg Extension Cam Assembly BFM-50222 Axle BFH-50165 1” Snap Ring BFH-50337 Wavy Washer All Flat Washers and Nylocks are 3/8” BFP-52420 BHSCS 3/8"-16 x 2”...

  • Page 14: Shcs 3/8"-16 X 3

    BFP-51747 SHCS 3/8”-16 x 3” BFH-50146 3/8” Flat Washer All Flat Washers and Nylocks are 3/8” BFH-50157 3/8” Nylock unless otherwise noted. BFM-52422 Red Pivot Point Cap BFH-50620 BHSCS 3/8” x 1” Batca Fitness Systems Fusion 4 Lower Body Station...

  • Page 15: 1/2" Pulley

    Step 6: Note: Each Cable with a threaded bolt on either end must be threaded at least 1/2” into its attachment. Figure 6 Item # Part # Description Criss-Cross Free BFM-10611 Floater Weight Stack to Cable Tie CAB-13022 71 5/8” BFH-50174 4 1/2”...
  • Page 16 Fusion Free Floater Ca- CAB-13028 CAB-13028 BFH-50174 4 1/2” Pulley BFP-51752 SHCS 3/8”-16 x 2 1/4” All Flat Washers and Nylocks are 3/8” unless otherwise noted. BFH-50146 3/8” Flat Washer BFH-50157 3/8” Nylock Batca Fitness Systems Fusion 4 Lower Body Station...
  • Page 17 Step 8: Note: If Leg Press Option is purchased skip this step and continue to step 9. Figure 8 Note: Each Cable with a threaded bolt either must threaded at least 1/2” into its attachment. 22 5/8” Item # Part # Description BFM-10612 Cable Tie Out Plate...

  • Page 18: 3/8" Pulley Spacer

    1 1/4 Shoulder Bolt BFP-52397 SHCS 3/8”-16 x 1 3/4” All Flat Washers and Nylocks are 3/8” BFH-50605 3/8” Pulley Spacer unless otherwise noted. BFH-50146 3/8” Flat Washer BFH-50157 3/8” Nylock BFH-50147 3/8” Lock Washer Batca Fitness Systems Fusion 4 Lower Body Station...

  • Page 19: 3/8" Lock Washer

    Step 10: Figure 10 Item # Part # Description BFM-10588 Knee Hold Down Handle BFM-51382 6” Counter Weight BFU-10121 7” Upholstery Roller BFU-10122 Large Upholstery Roller BFP-52397 SHCS 3/8”-16 x 1-3/4 BFH-50622 Upholstery Cap BFH-50221 3” Plastic Washer BFP-52430 BHSCS 3/8”-16 x 3/4” BFH-50204 Curved Washer BFP-52524...
  • Page 20 BFP-51653 SHCS 3/8"-16 X 1 1/4” BFP-51747 SHCS 3/8”-16 x 3” BFP-51750 SHCS 3/8"-16 X 2 3/4” BFP-51748 SHCS 3/8"-16 X 3 1/4” BFH-50146 3/8” Flat Washer BFH-50157 3/8” Nylock BFH-50147 3/8” Lock Washer Batca Fitness Systems Fusion 4 Lower Body Station...
  • Page 21 Leg Press Option Step 12: Figure 12 Item # Part # Description BFM-10575 Leg Press Connector BFM-11042 Leg Press Frame BFM-11034 Four Bar BFM-52449 Four Bar Spacer BFM-11035 Leg Press Pivot Arm BFP-51844 1” Shaft All Flat Washers and Nylocks are 3/8” BFP-51846 3/4”...

  • Page 22: Bhscs 3/8" X 1

    Small Aluminum End Cap BFP-51700 BHSCS 3/8” x 1” BFP-51747 SHCS 3/8” x 3” All Flat Washers and Nylocks are 3/8” BFH-50146 3/8" Flat Washer (Black) unless otherwise noted. BFH-50157 3/8"-16 Nylock (Black) Batca Fitness Systems Fusion 4 Lower Body Station...

  • Page 23: Shcs 3/8" X 1 1/4

    Step 14: Note: This step may be pre-assembled Figure 14 Item # Part # Description BFP-52136 Back Pad with Lumbar BFP-52130 Large Bottom Pad BFP-51653 SHCS 3/8” x 1 1/4” All Flat Washers and Nylocks are 3/8” BFP-51750 SHCS 3/8” x 2 3/4” unless otherwise noted.

  • Page 24: Bfp-52394

    SHCS 3/8” x 2 1/2” All Flat Washers and Nylocks are BFP-50351 1 3/8” Shoulder Bolt 3/8” unless otherwise noted. BFM-50267 5/16 Nylock BFH-50146 3/8" Flat Washer (Black) BFH-50157 3/8"-16 Nylock (Black) Batca Fitness Systems Fusion 4 Lower Body Station...

  • Page 25: Flat Washer

    Step 16: Figure 16 Note: Each Cable with a threaded bolt on either end must be threaded at least 1/2” into its attachment. Item # Part # Description All Flat Washers and Nylocks are 3/8” BFP-51756 SHCS 3/8” x 5 1/4” unless otherwise noted.

  • Page 26: Weight Stack Decals

    Record your serial number on the front of this manual and keep for your records. The serial number can be found on the back of the cage as seen in the figure. Batca Fitness Systems Fusion 4 Lower Body Station...

  • Page 27: Cable Adjustments

    Cable Adjustments  Adjust cables to proper tension from any of the locations shown below.  How to Begin: In order to get the proper tension in your cables, it is recommended that you follow the sequence 1-5 as shown on pages 29 and 30. The numbers for this sequence can be found in the upper left corner of each of the detailed views.
  • Page 28 It is very important that the 3/8” Jam Nut be wrench tightened to the counterpart to ensure that the leveler does not back out of the counterpart. Batca Fitness Systems Fusion 4 Lower Body Station...
  • Page 29 Cable Comparison Chart 22 5/8” 72 5/8” 85 7/16” 90 3/8” 90 3/8” Cables ITEM NO. PART NUMBER DESCRIPTION CAB-13022 Weight Stack to Cable Tie Out CAB-13028 Fusion Free Floater Cable CAB-13026 Fusion Tie Out Cable CAB-13029 Fusion Leg Extension Cable CAB-13023 Fusion Leg Press Cable Note: Cables CAB-13022, CAB-13023, and CAB-13029 have removable...

  • Page 30: Pulley

    Top Plate of the weight stack. Each must also be secured with a 1/2” Jam Nut to ensure a safe and proper connection. Refer to Steps 6, and 7. See Figures below 1/2” Jam Nut Large Flat Leveler Free Floater w/ Lockout Top Plate Batca Fitness Systems Fusion 4 Lower Body Station...

  • Page 31: Preventive Maintenance

    Preventive Maintenance Batca Fitness Systems strives to give you the very best in quality, performance and safety through carefully engineered designs and excellent workmanship. In order to maintain this high level of quality the preventative maintenance schedule below should be followed.

  • Page 32: Limited Lifetime Warranty

    Batca Fitness Systems are also not covered by this warranty. Only genuine Batca parts should be used for re- placement, repair, and maintenance for this warranty to apply.
  • Page 33 Layout Diagram without Leg Press The Fusion without Leg Press has a layout dimension of 3’-11” (width) x 6’ x 7” (length) x 6’-3” (height). There should be a minimum of 18”, preferably 24”, of working space around the entire unit. www.batcafitness.com Fusion 4 Lower Body Station...
  • Page 34 The Fusion with Leg Press has a layout dimension of 5’-5” (width) x 6’-7” (length) x 6’- 3” (height). There should be a minimum of 18”, preferably 24”, of working space around the entire unit. Batca Fitness Systems Fusion 4 Lower Body Station...

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