Batca OMEGA2 Owner's Manual

Batca OMEGA2 Owner's Manual

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Revision 1
February 2012
Owner's Manual
Serial Number Here
Date of Purchase
www.batcafitness.com
Omega 2 Owner's Manual
1207 New Hope Road, Raleigh, NC - 919.255.1233 - www.batcafitness.com

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Summary of Contents for Batca OMEGA2

  • Page 1 Revision 1 February 2012 Owner’s Manual Serial Number Here Date of Purchase www.batcafitness.com Omega 2 Owner’s Manual 1207 New Hope Road, Raleigh, NC - 919.255.1233 - www.batcafitness.com...
  • Page 2 Instructions Congratulations on the purchase of your new Batca Omega 2. This gym will provide you with a lifetime of enjoyment to meet your strength training needs. Batca Fitness Systems strives to build the best quality gyms and to package these gyms in such a way to avoid any damage during shipping.
  • Page 3 Frame Components ITEM ITEM PART NUMBER DESCRIPTION QTY. PART NUMBER DESCRIPTION QTY. BFP-51776 Axle BFP-10968 Main Hub Chest Press/Mid Row Arm BFP-10984 Leg Extension/Leg Curl BFP-10979 Base BFP-10980 Chest/Back Chrome Adjustment BFP-10971 Rear Brace Frame BFP-52370 Axle BFP-10969 Chest Press/Mid Row Base BFP-11013 Chrome Seat Adjustment 1...
  • Page 4: Tools Required

    3/8” Flat Washer BFH-50157 3/8” Nylock Tools Required   9/16” Wrench 1/2” Wrench  9/16” Ratchet  1/2” Ratchet  Allen Wrench  3/4” Wrench  Snap Ring Pliers  Tape Measure Batca Fitness Systems Omega 2 Owner's Manual...
  • Page 5 Hardware Leg Press Components ITEM ITEM NO. PART NUMBER DESCRIPTION PART NUMBER DESCRIPTION QTY. BFH-50174 4 1/2” Pulley 103 BFP-10992 Rear Bottom Brace (Left) Optional* BFP-51696 Small Aluminum End Cap Anti-Deflection Plate with Leg 104 BFP-10973 BFP-51746 1/2” Pulley Spacer Ext./Leg Curl Pulley Holder BFP-52430 SHCS 5/16”...
  • Page 6 Batca Fitness Systems Omega 2 Owner's Manual...
  • Page 7 Bolt Length Note: Bolt length is measured from the underside of the head of the bolt. www.batcafitness.com Omega 2 Owner’s Manual...
  • Page 8 Batca Fitness Systems Omega 2 Owner's Manual...
  • Page 9 www.batcafitness.com Omega 2 Owner’s Manual...
  • Page 10 Main Hub BFP-10984 Leg Extension/Leg Curl Base BFP-10971 Rear Brace Frame BFP-10969 Chest Press/Mid Row Base BFP-51653 SHCS 3/8” x 1 1/4” BFP-51747 SHCS 3/8” x 3” BFH-50146 3/8” Flat Washer BFH-50157 3/8” Nylock Batca Fitness Systems Omega 2 Owner's Manual...
  • Page 11 Step 2: Skip this step if Leg press was purchased. DO NOT TIGHTEN BOLTS UNTIL STEP 4 Item # Part # Description Chest Press/Mid Row BFP-10975 Upright Frame BFP-10974 Top Frame BFP-51768 Curved Anti-Deflection Plate BFP-52213 Anti-Deflection Plate All Flat Washers and Nylocks are 3/8” Anti-Deflection Plate with Leg BFP-10973 Ext./Leg Curl Pulley Holder...
  • Page 12 BFP-51756 SHCS 3/8” x 5 1/4” there is to be a 3/8” CURVED WASHER BFH-50204 3/8” Curved Washer 3/8” FLAT WASHER. instead of a BFH-50146 3/8” Flat Washer BFH-50157 3/8” Nylock Batca Fitness Systems Omega 2 Owner's Manual...
  • Page 13 Rear Bottom Brace (Left) Step 3: Do not install the if Optional Leg Press was not purchased and use SHCS 3/8” x 3” Bolts instead of SHCS 3/8” x 3 1/4”. DO NOT TIGHTEN BOLTS UNTIL STEP 4 (with optional Leg Press Only) 3/8”...
  • Page 14 BFP-51756 SHCS 3/8” x 5 1/4” there is to be a 3/8” CURVED WASHER BFH-50204 3/8” Curved Washer instead of a 3/8” FLAT WASHER. BFH-50146 3/8” Flat Washer BFH-50157 3/8” Nylock Batca Fitness Systems Omega 2 Owner's Manual...
  • Page 15 Step 5: Item # Part # Description BFP-10873 Left Handle All Flat Washers and Nylocks are 3/8” BFP-10872 Right Handle unless otherwise noted. Anywhere a BFP-10867 Leg Ext./Leg Curl Cam washer is against the round side of a tube 3/8” CURVED WASHER BFH-50165 1”...
  • Page 16 Red Pivot Point Cap BFH-50245 FHSCS 5/16 x 1” BFH-50620 BHSCS 3/8” x 1” All Flat Washers and Nylocks are 3/8” BFP-52364 SHCS 3/8” x 6” unless otherwise noted. BFH-50146 3/8” Flat Washer Batca Fitness Systems Omega 2 Owner's Manual...
  • Page 17 Step 7: 5/16” x 1/2” Item # Part # Description BFP-10870 Knee Hold Down Assembly BFP-52201 Knee Hold Down Cam BFP-51909 Axle BFP-10948 Back Chrome Adjustment BFP-52372 SHCS 5/16” x 1/2” BFH-50144 FHSCS 3/8” x 1” BFP-52382 SHCS 3/8” x 2 1/2” All Flat Washers and Nylocks are 3/8”...
  • Page 18 BFP-51799 SHCS 3/8” x 5 ” there is to be a 3/8” CURVED WASHER BFH-50204 3/8” Curved Washer instead of a 3/8” FLAT WASHER. BFH-50157 3/8” Nylock Batca Fitness Systems Omega 2 Owner's Manual...
  • Page 19 Step 9: 5/16” x 1/2” Item # Part # Description BFP-10979 Chest Press/Mid Row Arm BFP-10980 Chest/Back Chrome Adjustment BFP-52370 Axle All Flat Washers and Nylocks are 3/8” BFP-51696 Small Aluminum End Cap unless otherwise noted. BFP-52372 SHCS 5/16” x 1/2” BFH-50620 BHSCS 3/8”...
  • Page 20 Chrome Seat Adjustment BFH-50210 Gas Spring BFP-51752 SHCS 3/8” x 2 1/4” All Flat Washers and Nylocks are 3/8” BFP-51750 SHCS 3/8” x 2 3/4” unless otherwise noted. BFH-50146 3/8” Flat Washer BFH-50157 3/8” Nylock Batca Fitness Systems Omega 2 Owner's Manual...
  • Page 21: 3/8" Flat Washer

    3” Step 11: Item # Part # Description BFP-10976 Front Guide Rod/Pulley Holder BFP-10977 Rear Guide Rod/Pulley Holder Make sure the screw in the BFP-52227 Long Guide Rod Guide Rod Sleeves is facing BFP-52226 Short Guide Rod towards the back of the weight BFM-10299 Top Weight Plate stack and the sleeve is pushed up...
  • Page 22: 5/16" Nylock

    SHCS 3/8” x 2” BFP-51752 SHCS 3/8” x 2 1/4” BFP-51750 SHCS 3/8” x 2 3/4” All Flat Washers and Nylocks are 3/8” BFH-50267 5/16” Nylock unless otherwise noted. BFH-50146 3/8” Flat Washer BFH-50157 3/8” Nylock Batca Fitness Systems Omega 2 Owner's Manual...
  • Page 23: 5/16" Nylock

    Step 13: 3/4” Start Cable Routing here. You must take the Large Stop Ball and the strap Every place end off of the cable in that a pulley 1 3/8” Shoulder Bolt order to route it. is inside a tube there must be a pulley spacer in use instead of a...
  • Page 24: 3/8" Flat Washer

    66 3/4” BFH-50174 4 1/2” Pulley BFP-51759 SHCS 3/8” x 2” BFP-51752 SHCS 3/8” x 2 1/4” All Flat Washers and Nylocks are BFH-50146 3/8” Flat Washer BFH-50157 3/8” Nylock 3/8” unless otherwise noted. Batca Fitness Systems Omega 2 Owner's Manual...
  • Page 25: 3/8" Flat Washer

    Step 14a: Skip this step if Leg press was not purchased. Note: The threaded bolt on the end of the cable must be threaded at least 1/2” Plate weight stack. The bolt must also be secured with a 1/2” Jam Nut to ensure a s a f e a n d p r o p e r...
  • Page 26: 5/16" Nylock

    93 11/16” BFP-51759 SHCS 3/8” x 2” BFP-51752 SHCS 3/8” x 2 1/4” BFH-50267 5/16” Nylock All Flat Washers and Nylocks are BFH-50146 3/8” Flat Washer 3/8” unless otherwise noted. BFH-50157 3/8” Nylock Batca Fitness Systems Omega 2 Owner's Manual...
  • Page 27: 3/8" Lock Washer

    Step 16: Item # Part # Description BFP-52136 Back Pad with Lumbar BFP-52141 Bottom Pad BFP-51653 SHCS 3/8” x 1 1/4” All Flat Washers and Nylocks are 3/8” BFH-50147 3/8” Lock Washer unless otherwise noted. BFH-50146 3/8” Flat Washer www.batcafitness.com Omega 2 Owner’s Manual...
  • Page 28: Bhscs 3/8" X

    Ab Strap BFC-50125 Lat Pull Bar BFC-50126 Short Bar All Flat Washers and Nylocks 14xBFC-50128 14 Link Chain are 3/8” unless otherwise BFH-50622 Large Aluminum End Cap noted. BFP-52430 BHSCS 3/8” x 3/4” Batca Fitness Systems Omega 2 Owner's Manual...
  • Page 29: 3/8" Lock Washer

    Step 18: Item # Part # Description BFP-52136 Back Pad With Lumbar BFP-52130 Large Bottom Pad BFP-51653 SHCS 3/8” x 1 1/4” BFP-51750 SHCS 3/8” x 2 3/4” All Flat Washers and Nylocks are 3/8” BFH-50147 3/8” Lock Washer unless otherwise noted. BFH-50146 3/8”...
  • Page 30: 3/8" Curved Washer

    Large Aluminum End Cap BFH-50221 3” Plastic Washer BFP-52430 BHSCS 3/8” x 3/4” BFP-51759 SHCS 3/8” x 2” All Flat Washers and Nylocks are BFH-50204 3/8” Curved Washer 3/8” unless otherwise noted. BFH-50157 3/8” Nylock Batca Fitness Systems Omega 2 Owner's Manual...
  • Page 31: 3/8" Flat Washer

    Step 20: Item # Part # Description BFP-52267 Front Shroud with Logo BFP-52269 Rear Shroud with Logo BFP-52268 Front Shroud BFP-52271 Rear Shroud All Flat Washers and Nylocks are 3/8” BFP-52430 BHSCS 3/8” x 3/4” unless otherwise noted. BFH-50146 3/8” Flat Washer www.batcafitness.com Omega 2 Owner’s Manual...
  • Page 32: 3/8" Flat Washer

    Anti-Deflection Plate BFP-51653 SHCS 3/8” x 1 1/4” BFP-51748 SHCS 3/8” x 3 1/4” All Flat Washers and Nylocks are 136 BFH-50146 3/8” Flat Washer 3/8” unless otherwise noted. 137 BFH-50157 3/8” Nylock Batca Fitness Systems Omega 2 Owner's Manual...
  • Page 33: 3/8" Curved Washer

    Step 22: ” Item # Part # Description BFP-10982 Leg Press Frame BFP-10860 Left Handle BFP-10861 Right Handle BFP-52159 Anti Deflection Plate BFP-10851 Four Arm BFP-10852 Pivot Arm BFP-51748 SHCS 3/8” x 3 1/4” BFP-51799 SHCS 3/8” x 5 ” BFH-50204 3/8”...
  • Page 34: 3/8" Flat Washer

    Back Chrome Adjustment BFP-51696 Small Aluminum End Cap BFP-52430 SHCS 5/16” x 1/2” All Flat Washers and Nylocks are 124 BFH-50620 BHSCS 3/8” x 1” 3/8” unless otherwise noted. 136 BFH-50146 3/8” Flat Washer Batca Fitness Systems Omega 2 Owner's Manual...
  • Page 35: 5/16" Nylock

    Step 24: Note: The threaded bolt on CAB-14011 the end of the cable must be threaded at least 1/2” the Free Floater. The bolt must also be secured with a 1/2” Jam Nut to ensure a s a f e a n d p r o p e r connection...
  • Page 36: 3/8" Lock Washer

    Large Bottom Pad BFP-51653 SHCS 3/8” x 1 1/4” BFP-51747 SHCS 3/8” x 3” All Flat Washers and Nylocks are 138 BFH-50147 3/8” Lock Washer 3/8” unless otherwise noted. 137 BFH-50146 3/8” Flat Washer Batca Fitness Systems Omega 2 Owner's Manual...
  • Page 37: Weight Stack Decals

    Final Assembly and Troubleshooting Weight Stack Decals: 200lb Stack IMPORTANT - Check These Components Before Using Gym:  Each Cable with a threaded bolt on either end must be threaded at least 1/2” into its attachment, whether it be a Free Floater, Lockout Free Floater, or the Top Plate of the weight stack.
  • Page 38: Cable Adjustments

    Note: If the top plate raises off of the second plate in the weight stack, then the cable ten- sion is too tight. You will need to take some of the tension out to lower the Top plate flush with the second plate. Batca Fitness Systems Omega 2 Owner's Manual...
  • Page 39: Preventive Maintenance

    Preventive Maintenance Batca Fitness Systems strives to give you the very best in quality, performance and safety through carefully engineered designs and excellent workmanship. In order to maintain this high level of quality the preventative maintenance schedule below should be followed.
  • Page 40: Limited Lifetime Warranty

    Improper installation, improper assembly or follow-up maintenance along with installation of parts or accessories not originally intended for products of Batca Fitness Systems are also not covered by this warranty. Only genuine Batca parts should be used for replacement, repair, and maintenance for this warranty to apply.
  • Page 41 Layout Diagram The Omega 2 without Leg Press has a layout dimension of 7’-9” (Length) x 6’-2” (Width) x 7’-0” (Height). The Omega 2 with Leg Press has a layout dimension of 7’-9” (Length) x 8’-6” (Width) x 7’-0” (Height). There should be minimum of 18”, preferably 24”, or working space around the entire unit.

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