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Summary of Contents for Batca FUSION 4 FZ-1
- Page 1 May 2021 FZ-1 Fusion 4 Upper Body Unit Serial Number Here Date of Purchase www.batcafitness.com Fusion 4 Upper Body Station...
- Page 2 Instructions Congratulations on the purchase of your new Batca Fusion 4 Upper Body Unit. This gym will provide you with a lifetime of enjoyment to meet your strength training needs. Batca Fitness Systems strives to build the best quality gyms and to package these gyms in such a way to avoid any damage during shipping.
- Page 3 Tools Required • 9/16” Wrench/Ratchet • 3/4” Wrench • Tape Measure • 1/2” Wrench/Rachet • Snap Ring Pliers • Metric Allen Wrench Set (M10, M8, M6, • Utility Knife Hardware Blister Packs www.batcafitness.com Fusion 4 Upper Body Station...
- Page 4 Hardware Blister Packs Batca Fitness Systems Fusion 4 Upper Body Station...
- Page 5 Hardware Blister Packs www.batcafitness.com Fusion 4 Upper Body Station...
- Page 6 Hardware Blister Packs Batca Fitness Systems Fusion 4 Upper Body Station...
- Page 7 FZ-2 Functional Arms Hardware Blister Packs www.batcafitness.com Fusion 4 Upper Body Station...
- Page 8 BFL-50197 Middle Frame Connector Plate BFP-51756 SHCS 3/8”-16 x 5 1/4” BFH-50253 Beveled Leveler BFH-50146 3/8” Flat Washer BFH-50337 Wavy Washer BFH-50147 3/8” Lock Washer BFH-50165 1” Snap Ring BFH-50157 3/8” Nylock Batca Fitness Systems Fusion 4 Upper Body Station...
- Page 9 Step 2: NOTE: It is important to install the DO NOT TIGHTEN BOLTS UNTIL STEP 3 front shroud BEFORE installing the weight stack on the machine. The Front Shroud has the Fusion Logo decal on it. THERE IS NO OTHER WAY to install the front shroud once the weight stack has been put on the machine.
- Page 10 Spacer BFM-10771 Press Arm Lock (Optional) BFH-50337 Wavy Washer All Flat Washers and Nylocks are 3/8” unless otherwise noted. BFH-50620 BHSCS 3/8” x 1” BFH-50220 Shaft Collar BFM-52421 1 1/2” Aluminum Cap Batca Fitness Systems Fusion 4 Upper Body Station...
- Page 11 Step 4: Make Sure All Bolts Are Tightened Before Moving On Note: Make sure the Bottom Pad is bolted on before the Seat Frame Assembly is installed. Item # Part # Description BFP-52141 Bottom Pad BFM-10741 Seat Frame Assembly BFM-10580 Back Chrome Adjustment BFM-10577 8”...
- Page 12 Item # Part # Description BFM-10755 Press Arm Cable Lockout All Flat Washers and Nylocks are 3/8” unless otherwise noted. BFM-50146 3/8” Flat Washer BFM-50157 3/8” Nylock BFP-51653 SHCS 3/8”-16 x 1 1/4” Batca Fitness Systems Fusion 4 Upper Body Station...
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Page 13: Cable Routing
Cable Routing Step 6: Note: Each Cable with a threaded bolt on either end must be threaded at least 1/2” into its attachment. 71 5/8” Item # Part # Description BFM-10611 Criss-Cross Free Floater CAB-13022 Weight Stack to Cable Tie Out BFH-50146 3/8”... - Page 14 BFP-51653 SHCS 3/8”-16 x 2 1/4” BFH-50146 3/8” Flat Washer All Flat Washers and Nylocks are 3/8” unless otherwise noted. BFH-50157 3/8” Nylock BFH-50174 4 1/2” Pulley BFP-52398 SHCS 3/8”-16 x 7” Batca Fitness Systems Fusion 4 Upper Body Station...
- Page 15 Step 8: If Cable Arms Are Purchased, Skip This Step And Continue To Step 10 On Page 17 It is important to make sure that the cable is tight and there is even tension on both of the Cab-13031 cables that will be installed during this step.
- Page 16 Step 9: Repeat for alternate side of Fusion. Use same Bill of Materials from Step 8 for Step 9. Use CAB-13031, Fusion Lat Pull to Cable Lockout. All Flat Washers and Nylocks are 3/8” unless otherwise noted. Batca Fitness Systems Fusion 4 Upper Body Station...
- Page 17 Step 10: Make Sure All Bolts Are Tightened Before Moving On Item # Part # Description BFC-10103 Strap Handle BFP52137 Head Pad BFP-52136 Back Pad With Lumbar BFU-10121 7” Upholstery Roller BFH-50146 3/8” Flat Washer BFH-50147 3/8” Lock Washer All Flat Washers and Nylocks are 3/8” unless otherwise noted. BFP-51653 SHCS 3/8”-16 x 1 1/4”...
- Page 18 3/8” Flat Washer BFH-50157 3/8” Nylock All Flat Washers and Nylocks are 3/8” unless otherwise noted. BFP-51653 SHCS 3/8”-16 x 1 1/4” BFH-51752 SHCS 3/8” x 2 1/4” BFM-52416 Swivel Pulley Counter Weight Batca Fitness Systems Fusion 4 Upper Body Station...
- Page 19 Step 12: Make Sure All Bolts Are Tightened Before Moving On Assembly Tip: It is important in order to prevent any cable twisting the cable is routed around each pulley individually and pulled all the way through before routing around the next pulley in the cable routing sequence. If this is not done properly damage and twisting to the cable can occur.
- Page 20 Step 13: Repeat for alternate side of Fusion. Use same Bill of Materials from Step 12 for Step 13. Use CAB-13032, Fusion Lat Pull to Cable Arm. All Flat Washers and Nylocks are 3/8” unless otherwise noted. Batca Fitness Systems Fusion 4 Upper Body Station...
- Page 21 Cable Comparison Chart 72 5/8” 95 11/16” 163 13/16” 200” ITEM NO. PART NUMBER DESCRIPTION CAB-13022 Weight Stack to Cable Tie Out CAB-13030 Fusion Floating Pulley Cable CAB-13031 Fusion Lat Pull to Cable Lockout CAB-13032 Fusion Lat Pull to Functional Arm Note: Cables CAB-13022, CAB-13031, and CAB-13032 have removable Cable Strap (BFH-50227) ends to make cable routing easier.
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Page 22: Cable Adjustments
It is very important that the 1/2” Jam Nut be wrench tightened to the counterpart to ensure that the threaded adjustable end of the cable does not back out of its counterpart. Batca Fitness Systems Fusion 4 Upper Body Station... -
Page 23: Final Assembly And Troubleshooting
Final Assembly and Troubleshooting Weight Stack Decals: Weight Stack Decals: 200lb Stack The weight stack decals should be installed with a gap of 1/2” between the edge of the decals and the side of the holes for the weight stack pin. This spacing is critical because a larger gap between the decal and the center pin hole could result in the weight stack decals being covered by shrouds. -
Page 24: Preventive Maintenance
Preventive Maintenance Batca Fitness Systems strives to give you the very best in quality, performance and safety through carefully engineered designs and excellent workmanship. In order to maintain this high level of quality the preventative maintenance schedule below should be followed. -
Page 25: Limited Lifetime Warranty
Batca Fitness Systems are also not covered by this warranty. Only genuine Batca parts should be used for replacement, repair, and maintenance for this warranty to apply. - Page 26 The Fusion with Leg Press has a layout dimension of 3’-11” (width) x 4’-9” (length) x 6’-11” (height). There should be a mini- mum of 18”, preferably 24”, of working space around the entire unit. Batca Fitness Systems Fusion 4 Upper Body Station...
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