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Batca Fusion 3 Owner's Manual

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Revision 5
FEB 2016
P E R S O N A L G Y M
Owner's Manual
Serial Number Here
Date of Purchase
www.batcafitness.com
Fusion 3 Owner's Manual
1207 New Hope Road, Raleigh, NC - 919.255.1233 - www.batcafitness.com

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Summary of Contents for Batca Fusion 3

  • Page 1 Revision 5 FEB 2016 P E R S O N A L G Y M Owner’s Manual Serial Number Here Date of Purchase www.batcafitness.com Fusion 3 Owner’s Manual 1207 New Hope Road, Raleigh, NC - 919.255.1233 - www.batcafitness.com...
  • Page 2 Instructions Congratulations on the purchase of your new Fusion 3. This gym will provide you with a lifetime of enjoyment to meet your strength training needs. Batca Fitness Systems strives to build the best quality multi-station gyms and to package these gyms in such a way to avoid any damage during shipping.
  • Page 3 Criss-Cross Free Floater BFM-10610rev1 Lower Pulley Holder BFM-10612 Cable Tie Out Plate BFM-10299 Top Plate BFM-50258 Selector Shaft BFM-50222 2 9/16” Axle BFM-50931 3” Axle BFM-51173 Weight Stack Pull Pin BFM-51130 Front Pivot BFM-51158 Spacer www.batcafitness.com Fusion 3 Owner’s Manual...
  • Page 4 PART NUMBER DESCRIPTION CAB-13021 Fusion Lat Pull to Functional Arm CAB-13022 Fusion Weight Stack to Cable Tie Out CAB-13024 Fusion Floating Pulley Cable CAB-13025 Fusion Leg Extension Cable CAB-13026 Fusion Tie Out Cable Batca Fitness Systems Fusion 3 Owner's Manual...

  • Page 5: Tools Required

    Fusion Leg Press Cable  9/16” Ratchet  3/4” Wrench Upholstery  3/4” Ratchet  Allen Wrench ITEM NO. PART NUMBER DESCRIPTION  Tape Measure BFU-10117 Large Bottom Pad  Snap Ring Pliers BFU-10120 Back Pad With Lumbar www.batcafitness.com Fusion 3 Owner’s Manual...
  • Page 6 Bolt Length Note: Bolt length is measured from the underside of the head of the bolt. Batca Fitness Systems Fusion 3 Owner's Manual...
  • Page 7 Beveled Leveler BFH-50253 Large Flat Leveler 3” Plastic BFH-50339 Washer Upholstery Threaded Bearing 3 1/2” Pulley BFH-10002 BFH-50173 BFH-50238 4 1/2” Pulley BFH-50174 Snap Hook Strap Handle Cable Strap BFH-50188 BFC-10103 BFH-50227 www.batcafitness.com Fusion 3 Owner’s Manual...
  • Page 8 Batca Fitness Systems Fusion 3 Owner's Manual...
  • Page 9 Rubber Donut BFM-51181 BFM-50529 3/8” Curved Washer 1/2” Flat Washer 3/8” Flat Washer BFM-50204 BFM-50251 BFM-50146 3/8” Lock Washer BFM-50147 Mounting Brackets BFH-50618 6” Rubber Grips (Yellow) BFH-50614 1 3/4” x 4” Rectangular Cap BFH-50612 www.batcafitness.com Fusion 3 Owner’s Manual...
  • Page 10 Fusion Lat Pull to Functional Arm CAB-13022 Fusion Weight Stack to Cable Tie Out 1 CAB-13023 Fusion Leg Press Cable CAB-13024 Fusion Floating Pulley Cable CAB-13025 Fusion Leg Extension Cable CAB-13026 Fusion Tie Out Cable Batca Fitness Systems Fusion 3 Owner's Manual...
  • Page 11 BFH-50165 1” Snap Ring BFH-50146 3/8" Flat Washer (Black) Figure 1 BFH-50157 3/8"-16 Nylock (Black) BFP-51756 SHCS 3/8"-16 X 5 1/4" P5 BFP-51799 SHCS 3/8-16 X 5" P5 BFH-50337 Wavy Washer BFM-11038 Short Bar Holder www.batcafitness.com Fusion 3 Owner’s Manual...
  • Page 12 3/8” Lock Washer (Black) BFP-52394 SHCS 3/8"-16 X 2 1/2" P5 All Flat Washers and Nylocks are 3/8” BFH-50253 Beveled Leveler unless otherwise noted BFH-50149 3/8"-16 Jam Nut (Zinc) BFH-50339 Large Flat Leveler Batca Fitness Systems Fusion 3 Owner's Manual...
  • Page 13 Left Press Arm Assembly BFM-51080 .45” Spacer BFM-51148 1" Arm Shaft All Flat Washers and Nylocks are 3/8” BFH-50337 Wavy Washer unless otherwise noted. BFH-50620 BHSCS 3/8” x 1” BFM-52421 1 1/2” Aluminum Cap BFH-50220 1” Shaft Collar www.batcafitness.com Fusion 3 Owner’s Manual...
  • Page 14 BFM-51173 Weight Stack Pull Pin BFH-50146 3/8" Flat Washer (Black) BFH-50630 FHSCS 3/8"-16 X 3/4" BFH-50157 3/8"-16 Nylock (Black) BFP-52401 BHSCS 3/8"-16 X 1/2" BFH-50147 3/8" Lock Washer (Black) 107 BFM-10299 Top Plate Batca Fitness Systems Fusion 3 Owner's Manual...
  • Page 15 BFM-10572 User Left Functional Arm Functional Arm Swivel Pulley BFM-10582rev1 BFH-50146 3/8" Flat Washer (Black) All Flat Washers and Nylocks are 3/8” BFH-50157 3/8"-16 Nylock (Black) unless otherwise noted. BFP-51653 SHCS 3/8"-16 1 1/4" P5 www.batcafitness.com Fusion 3 Owner’s Manual...
  • Page 16 BFP-51884 SHCS 1/2-13 X 4 1/4 P5 BFH-50155 1/2"-13 Nylock (Black) BFP-52396 SHCS 3/8"-16 X 5 1/2" All Flat Washers and Nylocks are 3/8” BFH-50144 FHSCS 3/8"-16 X 1" unless otherwise noted. BFM-50931 3” Axle Batca Fitness Systems Fusion 3 Owner's Manual...
  • Page 17 BFM-10580 Back Chrome Adjustment BFH-50251 1/2" Flat Washer (Black) All Flat Washers and Nylocks are 3/8” BFP-51760 SHCS 1/2”-13 X 3 1/2” unless otherwise noted. BFP-51747 SHCS 1/2”-13 X 3” P5 BFH-50155 1/2"-13 Nylock (Black) www.batcafitness.com Fusion 3 Owner’s Manual...
  • Page 18 1" Snap Ring BFH-50157 3/8"-16 Nylock (Black) BFP-51759 SHCS 3/8"-16 X 2" BFH-50245 FHSCS 5/16"-18 X 1" All Flat Washers and Nylocks are 3/8” unless otherwise noted. BFM-50222 2 9/16” Axle BFH-50337 Wavy Washer Batca Fitness Systems Fusion 3 Owner's Manual...
  • Page 19 3/8" Flat Washer (Black) BFH-50157 3/8"-16 Nylock (Black) BFP-51747 SHCS 3/8"-16 X 3" P5 All Flat Washers and Nylocks are 3/8” BFH-50337 Wavy Washer unless otherwise noted. BFH-50620 BHSCS 3/8” x 1” BFM-52422 Red Pivot Point Cap www.batcafitness.com Fusion 3 Owner’s Manual...

  • Page 20: Cable Routing

    Criss-Cross Free Floater BFH-50174 4 1/2" Pulley All Flat Washers and Nylocks are 3/8” unless otherwise CAB-13022 Fusion Weight Stack to Cable Tie Out noted. BFH-50351 1 3/8" Shoulder Bolt BFH-50267 5/16"-18 Nylock (Zinc) Batca Fitness Systems Fusion 3 Owner's Manual...
  • Page 21 BFH-50157 3/8"-16 Nylock (Black) BFH-50256 1/2” Jam Nut CAB-13024 Pulley Holder BFM-10609rev1 BFH-50174 4 1/2" Pulley Lower Pulley Holder All Flat Washers and Nylocks are 3/8” BFM-10610rev1 CAB-13024 Fusion Floating Pulley Cable unless otherwise noted. www.batcafitness.com Fusion 3 Owner’s Manual...
  • Page 22 3/8"-16 Nylock (Black) BFP-51756 SHCS 3/8"-16 X 5 1/4" P5 All Flat Washers and Nylocks are BFH-50256 1/2” Jam Nut 3/8” unless otherwise noted. BFM-10612 Cable Tie Out Plate CAB-13026 Fusion Tie Out Cable Batca Fitness Systems Fusion 3 Owner's Manual...
  • Page 23 SHCS 3/8"-16 X 2 1/4" P5 CAB-13025 Fusion Leg Extension Cable BFH-50157 3/8"-16 Nylock (Black) BFH-50351 1 3/8" Shoulder Bolt BFP-51759 SHCS 3/8”-16 X 2” P5 BFH-50267 5/16"-18 Nylock (Zinc) BFP-52397 SHCS 3/8"-16 1 3/4" P5 BFM-51158 Spacer www.batcafitness.com Fusion 3 Owner’s Manual...
  • Page 24 SHCS 3/8"-16 X 2 1/4" BFH-50203 1/2" Curved Pulley Spacer BFH-50157 3/8"-16 Nylock (Black) BFP-51750 SHCS 3/8”-16 X 2 3/4” BFH-50204 3/8" Curved Washer (Black) BFH-50351 1 3/8” Shoulder Bolt BFH-50267 5/16"-18 Nylock (Zinc) Batca Fitness Systems Fusion 3 Owner's Manual...
  • Page 25 Step 15: Repeat for alternate side of Fusion. Use same Bill of Materials from Step 14 for Step 15. Use CAB-13021, Fusion Lat Pull to Functional Arm. All Flat Washers and Nylocks are 3/8” unless otherwise noted. www.batcafitness.com Fusion 3 Owner’s Manual...

  • Page 26: Cable Adjustments

    It is very important that the 1/2” Jam Nut (92) wrench tightened counterpart to ensure that the threaded adjustable end of the cable does not back out of its counterpart. Refer to Figure 13 Batca Fitness Systems Fusion 3 Owner's Manual...
  • Page 27 It is very important that the 3/8” Jam Nut (99) be wrench tightened to the counterpart to ensure that the leveler does not back out of the counterpart. Refer to Figure 24 www.batcafitness.com Fusion 3 Owner’s Manual...
  • Page 28 3/8"-16 Nylock (Black) BFP-52397 SHCS 3/8"-16 X 1 3/4" P5 BFH-50204 3/8” Curved Washer All Flat Washers and Nylocks are 3/8” BFH-50620 BHSCS 3/8”-16 X 3/4” P5 unless otherwise noted. BFH-50622 Upholstery Cap Batca Fitness Systems Fusion 3 Owner's Manual...
  • Page 29 BFP-51653 SHCS 3/8”-16 x 1 1/4” P5 2 BFP-51750 SHCS 3/8"-16 X 2 3/4" P5 2 All Flat Washers and Nylocks are 3/8” BFP-51747 SHCS 3/8"-16 X 3" P5 unless otherwise noted. BFC-10103 Strap Handle www.batcafitness.com Fusion 3 Owner’s Manual...
  • Page 30 BFP-51756 SHCS 3/8"-16 X 5 1/4" P5 All Flat Washers and Nylocks are BFH-50157 3/8"-16 Nylock (Black) 3/8” unless otherwise noted. BFP-10918 Four Bar BFP-52029 Four Bar Spacer BFP-10919 Leg Press Pivot Arm Batca Fitness Systems Fusion 3 Owner's Manual...
  • Page 31 All Flat Washers and Nylocks are 3/8” BFH-50146 3/8" Flat Washer (Black) unless otherwise noted. BFP-51760 SHCS 3/8"-16 X 3 1/2" BFP-51748 SHCS 3/8"-16 X 3 1/4" BFP-51884 SHCS 3/8"-16 X 4 1/4" BFH-50157 3/8"-16 Nylock (Black) www.batcafitness.com Fusion 3 Owner’s Manual...
  • Page 32 SHCS 3/8"-16 X 4 1/2" P5 All Flat Washers and Nylocks are 3/8” BFP-51748 SHCS 3/8"-16 X 3 1/4" P5 unless otherwise noted. BFH-50149 3/8"-16 Jam Nut (Zinc) BFH-50253 Beveled Leveler BFH-50157 3/8"-16 Nylock (Black) Batca Fitness Systems Fusion 3 Owner's Manual...
  • Page 33 Figure 21 All Flat Washers and Nylocks are 3/8” unless otherwise noted. Item # Part # Description BFH-50146 3/8" Flat Washer (Black) BFP-10916 Foot Plate Assembly BFP-51696 2” Aluminum Cap BFH-50620 BHSCS 3/8” x 1” www.batcafitness.com Fusion 3 Owner’s Manual...
  • Page 34 SHCS 3/8"-16 X 2" P5 BFH-50157 3/8"-16 Nylock (Black) BFH-50173 3 1/2" Pulley All Flat Washers and Nylocks are 3/8” CAB-13023 Fusion Leg Press Cable unless otherwise noted. BFH-50351 1 3/8" Shoulder Bolt BFH-50267 5/16"-18 Nylock (Black) Batca Fitness Systems Fusion 3 Owner's Manual...
  • Page 35 All Flat Washers and Nylocks are 3/8” BFU-10120 Back Pad With Lumbar unless otherwise noted. BFH-50146 3/8" Flat Washer (Black) BFH-50147 3/8" Lock Washer (Black) BFP-51653 SHCS 3/8"-16 X 1 1/4" BFP-51747 SHCS 3/8"-16 X 3" P5 www.batcafitness.com Fusion 3 Owner’s Manual...
  • Page 36 BFH-50146 3/8" Flat Washer (Black) BFH-50157 3/8"-16 Nylock (Black) BFP-51756 SHCS 3/8"-16 X 5 1/4" All Flat Washers and Nylocks are 3/8” BFH-50256 1/2” Jam Nut unless otherwise noted. BFH-50149 3/8”-16 Jam Nut Batca Fitness Systems Fusion 3 Owner's Manual...

  • Page 37: Weight Stack Decals

    Serial Number:  Record your serial number on the front of this manual and keep for your records. The serial number can be found on the back of the cage as seen in the figure. www.batcafitness.com Fusion 3 Owner’s Manual...
  • Page 38 Each Adjustment Leveler must be threaded 1/2” into its counterpart. Each must be secured with a 3/8” Jam Nut to ensure a safe proper connection. Refer to Steps 2, 18, and 20. See Figures below. Beveled Leveler 3/8” Jam Nut Batca Fitness Systems Fusion 3 Owner's Manual...

  • Page 39: Preventive Maintenance

    Preventive Maintenance Batca Fitness Systems strives to give you the very best in quality, performance and safety through carefully engineered designs and excellent workmanship. In order to maintain this high level of quality the preventative maintenance schedule below should be followed.

  • Page 40: Limited Lifetime Warranty

    Batca Fitness Systems are also not covered by this warranty. Only genuine Batca parts should be used for re- placement, repair, and maintenance for this warranty to apply.
  • Page 41 Layout Diagram without Leg Press The Fusion without Leg Press has a layout dimension of 3’-11” (width) x 6’-0” (length) x 6’-11” (height). There should be a minimum of 18”, preferably 24”, of working space around the entire unit. www.batcafitness.com Fusion 3 Owner’s Manual...
  • Page 42 The Fusion with Leg Press has a layout dimension of 5’-5” (width) x 6’-0” (length) x 6’- 11” (height). There should be a minimum of 18”, preferably 24”, of working space around the entire unit. Batca Fitness Systems Fusion 3 Owner's Manual...