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Batca Fusion 2 Owner's Manual
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Batca Fusion 2 Owner's Manual

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Revision 0
January 2007
Fusion 2
Owner's Manual
Record Serial Number Here
Batca Fitness Systems
Tel. (919) 255-1233
www.batcafitness.com
Date of Purchase
www.batcafitness.com
Fusion 2 Owner's Manual

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Summary of Contents for Batca Fusion 2

  • Page 1 Revision 0 January 2007 Fusion 2 Owner’s Manual Record Serial Number Here Batca Fitness Systems Tel. (919) 255-1233 www.batcafitness.com Date of Purchase www.batcafitness.com Fusion 2 Owner’s Manual...
  • Page 2 Instructions Congratulations on the purchase of your new Fusion 2. This gym will provide you with a lifetime of enjoyment to meet your strength training needs. Batca Fitness Systems strives to build the best quality multi-station gyms and to package these gyms in such a way to avoid any damage during shipping.
  • Page 3 Criss-Cross Free Floater BFM-10610 Lower Pulley Holder BFM-10612 Cable Tie Out Plate BFM-10299 Top Plate BFM-50258 Selector Shaft BFM-50222 2 9/16” Axle BFM-50931 3” Axle BFM-51173 Weight Stack Pull Pin BFM-51130 Front Pivot BFM-51158 Spacer www.batcafitness.com Fusion 2 Owner’s Manual...
  • Page 4 ITEM NO. PART NUMBER DESCRIPTION CAB-13021 Fusion Lat Pull to Functional Arm CAB-13022 Fusion Weight Stack to Cable Tie Out CAB-13024 Fusion Floating Pulley Cable CAB-13025 Fusion Leg Extension Cable CAB-13026 Fusion Tie Out Cable Batca Fitness Systems Fusion 2 Owner's Manual...
  • Page 5  9/16” Ratchet  3/4” Wrench Upholstery  3/4” Ratchet  Allen Wrench Set  Tape Measure ITEM NO. PART NUMBER DESCRIPTION  Snap Ring Pliers BFU-10117 Large Bottom Pad BFU-10120 Back Pad With Lumbar www.batcafitness.com Fusion 2 Owner’s Manual...
  • Page 6 Bolt Length Note: Bolt length is measured from the underside of the head of the bolt. Batca Fitness Systems Fusion 2 Owner's Manual...
  • Page 7 Fusion 2 Owner’s Manual...
  • Page 8 Batca Fitness Systems Fusion 2 Owner's Manual...
  • Page 9 Fusion 2 Owner’s Manual...
  • Page 10 Fusion Lat Pull to Functional Arm CAB-13022 Fusion Weight Stack to Cable Tie Out CAB-13023 Fusion Leg Press Cable CAB-13024 Fusion Floating Pulley Cable CAB-13025 Fusion Leg Extension Cable CAB-13026 Fusion Tie Out Cable Batca Fitness Systems Fusion 2 Owner's Manual...
  • Page 11 BFM-10583 Top Swivel Pulley Figure 1 BFH-50165 1” Snap Ring BFH-50146 3/8" Flat Washer (Black) BFH-50157 3/8"-16 Nylock (Black) BFH-50270 HCS 3/8"-16 X 5 1/4" P5 BFH-50279 HCS 3/8-16 X 5" P5 BFH-50337 Wavy Washer www.batcafitness.com Fusion 2 Owner’s Manual...
  • Page 12 3/8” Lock Washer (Black) BFH-50123 HCS 3/8"-16 X 2 1/2" P5 BFH-50253 Beveled Leveler BFH-50149 3/8"-16 Jam Nut (Zinc) All Flat Washers and Nylocks are 3/8” unless otherwise noted. BFH-50339 Large Flat Leveler Batca Fitness Systems Fusion 2 Owner's Manual...
  • Page 13 Part # Description BFM-10570 Right Arm Assembly BFM-10574 Left Arm Assembly BFM-51080 .45” Spacer BFM-51148 1" Arm Shaft BFH-50165 1" Snap Ring All Flat Washers and Nylocks are 3/8” unless otherwise noted. BFH-50337 Wavy Washer www.batcafitness.com Fusion 2 Owner’s Manual...
  • Page 14 HCS 3/8"-16 X 5" P5 BFH-50146 3/8" Flat Washer (Black) BFM-51173 Weight Stack Pull Pin BFH-50157 3/8"-16 Nylock (Black) BFH-50630 FHSCS 3/8"-16 X 3/4" BFH-50147 3/8" Lock Washer (Black) BFH-50631 HCS 3/8"-16 X 1/2" P5 Batca Fitness Systems Fusion 2 Owner's Manual...
  • Page 15 BFM-10572 User Left Functional Arm BFM-10582 Functional Arm Swivel Pulley BFH-50146 3/8" Flat Washer (Black) BFH-50157 3/8"-16 Nylock (Black) All Flat Washers and Nylocks are 3/8” unless otherwise noted. BFH-50119 HCS 3/8"-16 1 1/4" P5 www.batcafitness.com Fusion 2 Owner’s Manual...
  • Page 16 HCS 1/2-13 X 4 1/4 P5 BFH-50155 1/2"-13 Nylock (Black) BFH-50132 HCS 3/8"-16 X 5 1/2" P5 BFH-50144 FHSCS 3/8"-16 X 1" All Flat Washers and Nylocks are 3/8” unless otherwise noted. BFM-50931 3” Axle Batca Fitness Systems Fusion 2 Owner's Manual...
  • Page 17 Back Chrome Adjustment BFH-50251 1/2" Flat Washer (Black) BFH-50138 HCS 1/2”-13 X 3 1/2” P5 BFH-50136 HCS 1/2”-13 X 3” P5 All Flat Washers and Nylocks are 3/8” unless otherwise noted. BFH-50155 1/2"-13 Nylock (Black) www.batcafitness.com Fusion 2 Owner’s Manual...
  • Page 18 1" Snap Ring BFH-50157 3/8"-16 Nylock (Black) BFH-50121 HCS 3/8"-16 X 2" P5 BFH-50245 FHSCS 5/16"-18 X 1" BFM-50222 2 9/16” Axle BFH-50337 Wavy Washer All Flat Washers and Nylocks are 3/8” unless otherwise noted. Batca Fitness Systems Fusion 2 Owner's Manual...
  • Page 19 BFM-51094 2” Axle BFH-50165 1" Snap Ring BFH-50146 3/8" Flat Washer (Black) BFH-50157 3/8"-16 Nylock (Black) BFH-50125 HCS 3/8"-16 X 3" P5 All Flat Washers and Nylocks are 3/8” unless otherwise noted. BFH-50337 Wavy Washer www.batcafitness.com Fusion 2 Owner’s Manual...
  • Page 20 Criss-Cross Free Floater BFH-50174 4 1/2" Pulley CAB-13022 Fusion Weight Stack to Cable Tie Out BFH-50250 1 1/4" Shoulder Bolt All Flat Washers and Nylocks are 3/8” unless otherwise noted. BFH-50267 5/16"-18 Nylock (Black) Batca Fitness Systems Fusion 2 Owner's Manual...
  • Page 21 3/8"-16 Nylock (Black) BFH-50256 1/2” Jam Nut BFM-10609 Pulley Holder BFH-50174 4 1/2" Pulley BFM-10610 Lower Pulley Holder BFH-50149 3/8” Jam Nut All Flat Washers and Nylocks are 3/8” unless otherwise noted. CAB-13024 Fusion Floating Pulley Cable www.batcafitness.com Fusion 2 Owner’s Manual...
  • Page 22 3/8"-16 Nylock (Black) BFH-50270 HCS 3/8"-16 X 5 1/4" P5 BFH-50256 1/2” Jam Nut BFM-10612 Cable Tie Out Plate All Flat Washers and Nylocks are 3/8” unless otherwise noted. CAB-13026 Fusion Tie Out Cable Batca Fitness Systems Fusion 2 Owner's Manual...
  • Page 23 HCS 3/8"-16 X 2 1/4" P5 CAB-13025 Fusion Leg Extension Cable BFH-50157 3/8"-16 Nylock (Black) BFH-50250 1 1/4" Shoulder Bolt BFH-50121 HCS 3/8”-16 X 2” P5 BFH-50267 5/16"-18 Nylock (Black) BFH-50285 HCS 3/8"-16 1 3/4" P5 BFM-51158 Spacer www.batcafitness.com Fusion 2 Owner’s Manual...
  • Page 24 HCS 3/8"-16 X 2 1/4" P5 CAB-13021 Fusion Lat Pull to Functional Arm BFH-50157 3/8"-16 Nylock (Black) BFH-50203 1/2" Curved Pulley Spacer BFH-50124 HCS 3/8”-16 X 2 3/4” P5 BFH-50204 3/8" Curved Washer (Black) Batca Fitness Systems Fusion 2 Owner's Manual...
  • Page 25 Step 15: Repeat for alternate side of Fusion. Use same Bill of Materials from Step 14 for Step 15. Use CAB-13021, Fusion Lat Pull to Functional Arm. All Flat Washers and Nylocks are 3/8” unless otherwise noted. www.batcafitness.com Fusion 2 Owner’s Manual...
  • Page 26 3/8"-16 Nylock (Black) BFH-50285 HCS 3/8"-16 X 1 3/4" P5 BFH-50204 3/8” Curved Washer BFH-50620 BHSCS 3/8”-16 X 3/4” P5 All Flat Washers and Nylocks are 3/8” unless otherwise noted. BFH-50622 Upholstery Cap Batca Fitness Systems Fusion 2 Owner's Manual...
  • Page 27 3/8" Lock Washer (Black) BFH-50119 HCS 3/8”-16 x 1 1/4” P5 BFH-50124 HCS 3/8"-16 X 2 3/4" P5 BFH-50125 HCS 3/8"-16 X 3" P5 All Flat Washers and Nylocks are 3/8” unless otherwise noted. BFC-10103 Strap Handle www.batcafitness.com Fusion 2 Owner’s Manual...
  • Page 28 3/8" Flat Washer (Black) BFH-50270 HCS 3/8"-16 X 5 1/4" P5 BFH-50149 3/8"-16 Jam Nut (Zinc) BFH-50157 3/8"-16 Nylock (Black) All Flat Washers and Nylocks are 3/8” unless otherwise noted. BFH-50339 Large Flat Leveler Batca Fitness Systems Fusion 2 Owner's Manual...
  • Page 29 BFH-50127 HCS 3/8"-16 X 3 1/2" P5 BFH-50126 HCS 3/8"-16 X 3 1/4" P5 BFH-50130 HCS 3/8"-16 X 4 1/4" P5 All Flat Washers and Nylocks are 3/8” unless otherwise noted. BFH-50157 3/8"-16 Nylock (Black) www.batcafitness.com Fusion 2 Owner’s Manual...
  • Page 30 HCS 3/8"-16 X 4 1/2" P5 BFH-50126 HCS 3/8"-16 X 3 1/4" P5 BFH-50149 3/8"-16 Jam Nut (Zinc) BFH-50253 Beveled Leveler All Flat Washers and Nylocks are 3/8” unless otherwise noted. BFH-50157 3/8"-16 Nylock (Black) Batca Fitness Systems Fusion 2 Owner's Manual...
  • Page 31 3/8" Flat Washer (Black) BFH-50610 1/2” x 1 1/2" Shoulder Bolt BFH-50249 1/2” x 1 3/4” Shoulder Bolt BFH-50157 3/8"-16 Nylock (Black) All Flat Washers and Nylocks are 3/8” unless otherwise noted. BFH-50165 1" Snap Ring www.batcafitness.com Fusion 2 Owner’s Manual...
  • Page 32 HCS 3/8"-16 X 2" P5 BFH-50157 3/8"-16 Nylock (Black) BFH-50173 3 1/2" Pulley CAB-13023 Fusion Leg Press Cable All Flat Washers and Nylocks are 3/8” unless otherwise noted. BFH-50250 1 1/4" Shoulder Bolt BFH-50267 5/16"-18 Nylock (Black) Batca Fitness Systems Fusion 2 Owner's Manual...
  • Page 33 BFH-50147 3/8" Lock Washer (Black) BFH-50119 HCS 3/8"-16 X 1 1/4" P5 BFH-50125 HCS 3/8"-16 X 3" P5 BFH-50145 FHSCS 3/8"-16 X 2 1/4" All Flat Washers and Nylocks are 3/8” unless otherwise noted. BFH-50157 3/8"-16 Nylock (Black) www.batcafitness.com Fusion 2 Owner’s Manual...
  • Page 34 3/8" Flat Washer (Black) BFH-50157 3/8"-16 Nylock (Black) BFH-50270 HCS 3/8"-16 X 5 1/4" P5 BFH-50256 1/2” Jam Nut All Flat Washers and Nylocks are 3/8” unless otherwise noted. BFH-50149 3/8”-16 Jam Nut Batca Fitness Systems Fusion 2 Owner's Manual...
  • Page 35 Serial Number:  Record your serial number on the front of this manual and keep for your records. The serial number can be found on the back of the cage as seen in the figure. www.batcafitness.com Fusion 2 Owner’s Manual...
  • Page 36 It is very important that the 1/2” Jam Nut (92) be wrench tightened to the counterpart to ensure that the threaded adjustable end of the cable does not back out of its counterpart. Refer to Figure Batca Fitness Systems Fusion 2 Owner's Manual...
  • Page 37 1/2” of the threads threaded in to its counterpart. It is very important that the 3/8” Jam Nut (99) be wrench tightened to the counterpart to ensure that the leveler does not back out of the counterpart. Refer to Figure www.batcafitness.com Fusion 2 Owner’s Manual...
  • Page 38 Each Adjustment Leveler must be threaded 1/2” into its counterpart. Each must be secured with a 3/8” Jam Nut to ensure a safe proper connection. Refer to Steps 2, 18, and 20. See Figures below. Beveled Leveler 3/8” Jam Nut Batca Fitness Systems Fusion 2 Owner's Manual...
  • Page 39 Preventive Maintenance Batca Fitness Systems strives to give you the very best in quality, performance and safety through carefully engineered designs and excellent workmanship. In order to maintain this high level of quality the preventative maintenance schedule below should be followed.
  • Page 40 Batca Fitness Systems warrants all of its products against defects in manufacturing, materials and workmanship under nor- mal use and service for one year from date of purchase including paint, chrome, upholstery and grips. Batca Fitness Sys- tems also warrants all cables, belts, bolts, nuts, caps, plugs, bumpers, washers, levelers, decals, gas springs and other hardware for three years after date of purchase;...
  • Page 41 The Fusion without Leg Press has a layout dimension of 3’-11” (width) x 5’-11 1/4” (length) x 6’-11” (height). There should be a minimum of 18”, preferably 24”, of working space around the entire unit. www.batcafitness.com Fusion 2 Owner’s Manual...
  • Page 42 The Fusion with Leg Press has a layout dimension of 5’-5” (width) x 5’-11 1/4” (length) x 6’-11” (height). There should be a minimum of 18”, preferably 24”, of working space around the entire unit. Batca Fitness Systems Fusion 2 Owner's Manual...