Related Manuals for Batca fusion 4
Summary of Contents for Batca fusion 4
- Page 1 Revision 1 March 2012 Upper Body Unit Owner’s Manual Serial Number Here Date of Purchase 1207 New Hope Road, Raleigh, NC - 919.255.1233 - www.batcafitness.com www.batcafitness.com Fusion 4 Upper Body Station...
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Page 2: Table Of Contents
Instructions Congratulations on the purchase of your new Fusion 4 Upper Body Station. This gym will provide you with a lifetime of enjoyment to meet your strength training needs. Batca Fitness Systems strives to build the best quality multi-station gyms and to package these gyms in such a way to avoid any damage during shipping. -
Page 3: Parts Listing
SHCS 1/2”-13 x 3” BFH-50192 Weight Stack Decals BFH-51201 SHCS1/2”-13 x 3 1/2 ” BFH-50262 Silicon Gel Pack BFP-51747 SHCS 3/8”-16 x 3” BFH-50251 1/2” Flat Washer BFH-50620 BHSCS 3/8” x 1” BFM-52421 1 1/2” Aluminum Cap www.batcafitness.com Fusion 4 Upper Body Station... -
Page 4: Tools Required
Fusion Lat Pull to Functional Arm Tools Required 1/2” Wrench 9/16” Wrench 9/16” Ratchet 3/4” Wrench 3/4” Ratchet Allen Wrench Tape Measure Snap Ring Pliers Batca Fitness Systems Fusion 4 Upper Body Station... -
Page 5: Hardware Comparison
Bolt Length Note: Bolt length is measured from the underside of the head of the bolt. www.batcafitness.com Fusion 4 Upper Body Station... - Page 6 Batca Fitness Systems Fusion 4 Upper Body Station...
- Page 7 Fusion 4 Upper Body Station...
- Page 8 Batca Fitness Systems Fusion 4 Upper Body Station...
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Page 9: Main Frame Assembly
Front Base Support BFH-50146 3/8” Flat Washer BFM-10583 Top Swivel Pulley Holder BFL-50197 BFH-50147 3/8” Lock Washer Middle Frame Connector Plate BFH-50157 3/8” Nylock BFH-50253 Beveled Leveler BFH-50337 Wavy Washer BFH-50165 1” Snap Ring www.batcafitness.com Fusion 4 Upper Body Station... - Page 10 1” Snap Ring BFP-52340 SHCS 3/8”-16 x 3/4” BFP-52394 SHCS 3/8”-16 x 2 1/2” BFP-52401 BHSCS 3/8”-16 x 1/2” BFP-51799 SHCS 3/8”-16 x 5” BFH-50144 FHSCS 3/8”-16 x 3/4” BFH-50146 3/8” Flat Washer Batca Fitness Systems Fusion 4 Upper Body Station...
- Page 11 BFM-10737 Left Swing Arm Assembly BFM-10735 Right Press Arm Assembly 1 BFH-50337 Wavy Washer BFM-10736 Left Press Arm Assembly BFH-50620 BHSCS 3/8” x 1” 1” Arm Shaft BFM-51148 BFH-50220 Shaft Collar BFM-51080 Spacer BFM-52421 1 1/2” Aluminum Cap www.batcafitness.com Fusion 4 Upper Body Station...
- Page 12 SHCS1/2”-13 x 3 1/2 ” BFP-52397 SHCS 3/8”-16 x 3” All Flat Washers and Nylocks BFH-50251 1/2” Flat Washer are 3/8” unless otherwise noted. BFH-50157 3/8” Nylock BFH-50136 SHCS 1/2”-13 x 3” Batca Fitness Systems Fusion 4 Upper Body Station...
- Page 13 Figure 5 Item # Part # Description BFM-10755 Press Arm Cable Lockout All Flat Washers and Nylocks are 3/8” BFM-50146 3/8” Flat Washer unless otherwise noted. BFM-50157 3/8” Nylock BFP-51653 SHCS 3/8”-16 x 1 1/4” www.batcafitness.com Fusion 4 Upper Body Station...
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Page 14: Cable Routing
BFH-50173 3 1/2” Pulley BFH-50174 4 1/2” Pulley All Flat Washers and Nylocks are 3/8” BFH-50250 1 1/4” Shoulder Bolt unless otherwise noted. BFH-50267 5/16” Nylock BFP-51752 SHCS 3/8”-16 x 2 1/4” Batca Fitness Systems Fusion 4 Upper Body Station... - Page 15 Fusion Floating Pulley Cable CAB-13030 BFP-51653 SHCS 3/8”-16 x 2 1/4” BFH-50146 3/8” Flat Washer All Flat Washers and Nylocks are 3/8” BFH-50157 3/8” Nylock unless otherwise noted. BFH-50174 4 1/2” Pulley BFP-52398 SHCS 3/8”-16 x 7” www.batcafitness.com Fusion 4 Upper Body Station...
- Page 16 3/8” Flat Washer BFP-51750 SHCS 3/8”-16 x 2 3/4” BFH-50157 3/8” Nylock BFP-51752 SHCS 3/8”-16 x 2 1/4” BFH-50173 3 1/2” Pulley BFP-51753 SHCS 3/8”-16 x 4 3/4” BFH-50250 1 1/4” Shoulder Bolt Batca Fitness Systems Fusion 4 Upper Body Station...
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Page 17: All Flat Washers And Nylocks Are 3/8
All Flat Washers and Nylocks are 3/8” unless otherwise noted. Step 9: Repeat for alternate side of Fusion. Use same Bill of Materials from Step 8 for Step 9. Use CAB-13031, Fusion Lat Pull to Cable Lockout. www.batcafitness.com Fusion 4 Upper Body Station... -
Page 18: Upholstery
SHCS 3/8”-16 x 2 3/4” BFU-50189 7” Upholstery Roller BFH-50622 Roller End Cap BFH-50146 3/8” Flat Washer BFH-50620 BHSCS 3/8”-16 x 3/4” All Flat Washers and Nylocks are 3/8” unless otherwise noted. Batca Fitness Systems Fusion 4 Upper Body Station... -
Page 19: Functional Arm Option
BFH-50146 3/8” Flat Washer BFH-50157 3/8” Nylock All Flat Washers and Nylocks are 3/8” BFP-51653 SHCS 3/8”-16 x 1 1/4” unless otherwise noted. BFH-51752 SHCS 3/8” x 2 1/4” BFM-52416 Swivel Pulley Counter Weight www.batcafitness.com Fusion 4 Upper Body Station... -
Page 20: Functional Arm Cable Routing
3/8" Curved Washer BFH-50203 1/2" Curved Pulley Spacer All Flat Washers and Nylocks are 3/8” BFP-51759 SHCS 3/8"-16 X 2" unless otherwise noted. BFP-51750 SHCS-3/8”-16 x 2-3/4” BFP-51753 SHCS 3/8"-16 X 4 3/4" Batca Fitness Systems Fusion 4 Upper Body Station... - Page 21 All Flat Washers and Nylocks are 3/8” unless otherwise noted. Step 13: Repeat for alternate side of Fusion. Use same Bill of Materials from Step 12 for Step 13. Use CAB-13032, Fusion Lat Pull to Functional Arm. www.batcafitness.com Fusion 4 Upper Body Station...
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Page 22: Weight Stack Decals And Serial Number
Record your serial number on the front of this manual and keep for your records. The serial number can be found on the back of the cage as seen in the figure. Batca Fitness Systems Fusion 4 Upper Body Station... -
Page 23: Cable Tension And Adjustments
It is very important that the 1/2” Jam Nut be wrench Refer to tightened to the counterpart to ensure Figure 6 that the threaded adjustable end of the cable does not back out of its counterpart. www.batcafitness.com Fusion 4 Upper Body Station... - Page 24 It is very important that the 3/8” Jam Nut be wrench tightened to the counterpart to ensure that the leveler does not back out of the counterpart. Batca Fitness Systems Fusion 4 Upper Body Station...
- Page 25 Fusion Lat Pull to Functional Arm Note: Cables CAB-13022, CAB-13031, and CAB-13032 have removable Cable Strap (BFH– 50227) ends to make cable routing easier. The Cable Strap ends can be found packaged with the hardware www.batcafitness.com Fusion 4 Upper Body Station...
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Page 26: Final Assembly And Troubleshooting
Each Adjustment Leveler must be threaded 1/2” into its counterpart. Each must be secured with a 3/8” Jam Nut to ensure a safe proper connection. Refer to Steps 3, 8, 9, 12, and 13. See Figures below. Beveled Leveler 3/8” Jam Nut Batca Fitness Systems Fusion 4 Upper Body Station... -
Page 27: Maintenance
Preventive Maintenance Batca Fitness Systems strives to give you the very best in quality, performance and safety through carefully engineered designs and excellent workmanship. In order to maintain this high level of quality the preventative maintenance schedule below should be followed. -
Page 28: Warranty
Batca Fitness Systems are also not covered by this warranty. Only genuine Batca parts should be used for re- placement, repair, and maintenance for this warranty to apply. -
Page 29: Floor Plan Layout
The Fusion with Leg Press has a layout dimension of 3’-11” (width) x 4’-9” (length) x 6’- 11” (height). There should be a minimum of 18”, preferably 24”, of working space around the entire unit. www.batcafitness.com Fusion 4 Upper Body Station...