Travis Industries Medium Flush Wood Hybrid Fyre Insert Manual
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Travis Industries Medium Flush Wood Hybrid Fyre Insert Manual

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Confidential Business Information (CBI)
Certification Test Report
Model: Medium Flush Wood Hybrid Fyre Insert
Prepared for:
Prepared by:
Test Period:
Report Date:
Report Revision Date:
Report Number:
All data and information contained in this report are confidential and proprietary to Travis
Industries, Inc.. Its significance is subject to the adequacy and representative character of the
samples and to the comprehensiveness of the tests, examinations, or surveys made. The
contents of this report cannot be copied or quoted, except in full, without specific, written
authorization from Travis Industries, Inc. and OMNI-Test Laboratories, Inc. No use of the
OMNI-Test Laboratories, Inc. name, logo, or registered mark (O-TL) is permitted, except as
expressly authorized by OMNI-Test Laboratories, Inc. in writing.
Wood-Fired Fireplace Insert
Travis Industries, Inc.
Travis Industries, Inc.
4800 Harbour Pointe Blvd SW
Mukilteo, WA 98275
OMNI-Test Laboratories, Inc.
13327 NE Airport Way
Portland, OR 97230
(503) 643-3788
July 31, 2018 – August 1, 2018
September 2018
May 4, 2021
0028WN118E
- Document Edition # 002 5/4/21 -

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Summary of Contents for Travis Industries Medium Flush Wood Hybrid Fyre Insert

  • Page 1 Travis Industries, Inc. and OMNI-Test Laboratories, Inc. No use of the OMNI-Test Laboratories, Inc. name, logo, or registered mark (O-TL) is permitted, except as expressly authorized by OMNI-Test Laboratories, Inc.
  • Page 2 Travis Industries, Inc. Model: Medium Flush wood Hybrid Fyre Insert Report Number:0028WN118E AUTHORIZED SIGNATORIES This report has been reviewed and approved by the following authorized signatories: Evaluator: __________________________ Bruce Davis, Testing Manager OMNI-Test Laboratories, Inc.

  • Page 3: Table Of Contents

    Travis Industries, Inc. Model: Medium Flush wood Hybrid Fyre Insert Report Number:0028WN118E TABLE OF CONTENTS PREFACE ....................... (3 pages) SAMPLING PROCEDURES AND TEST RESULTS............4 Introduction ..........................5 Individual Run summaries ....................6 Summary Tables Table 1 - Particulate Emissions Results ................7 Table 2 - Particulate Emissions Results (First Hour)............7 Table 3 –...

  • Page 4: Sampling Procedures And Test Results

    Section 1 Sampling Procedures and Test Results 4 of 236...

  • Page 5: Introduction

    3 was conducted to generate a coal bed for test number 4. The Medium Flush Wood Hybrid Fyre Insert results are within the emission limit of 2.5 g/hr. for affected facilities tested with cordwood, manufactured on or after May 15, 2020.

  • Page 6: Individual Run Summaries

    Travis Industries, Inc. Model: Medium Flush wood Hybrid Fyre Insert Report Number:0028WN118E INDIVIDUAL RUN SUMMARIES Run 1 - Test procedures followed to produce a high burn rate with a primary air setting of fully open. Observed burn rate was calculated at 4.80 kg/hr. Emissions results were calculated using particulate sampling from kindling, start-up fuel, and test fuel load combined (cold to hot).
  • Page 7 Table 1 – Particulate Emissions Burn Rate ASTM E3053 ASTM E3053 Weighted Calculated from a Weighting Factor Emissions ASTM E3053 Hot to Hot burn Emissions (g/hr) cycle (kg/hr dry) (g/hr) 4.80 3.97 0.794 0.93 0.87 0.348 1.38 1.50 0.600 The sum of weighted particulate emission of 3 test runs: 1.74 grams per hour.
  • Page 8 Table 4 – Test Facility Conditions Room Temperature Barometric Pressure Air Velocity (°F) (Hg) (ft/min) Before After Before After Before After 30.05 29.96 <50 <50 30.05 29.96 <50 <50 30.06 29.94 <50 <50 Table 5 – Kindling and Start-up Fuel Description Summary Maple Cordwood Start-up Residual...
  • Page 9 Table 7 – Dilution Tunnel Gas Measurements and Sampling Data Summary Average Dilution Tunnel Gas Measurements Length of Test Velocity Flow Rate Temperature (min) (ft/sec) (dscf/min) (°F) 18.51 195.4 14.91 163.0 17.69 190.8 9 of 236...
  • Page 10 Table 10 – Test Configurations Startup Procedures Combustion Air Fuel Loading: Kindling and start-up fuel loaded together, a torch was used for 1 minute to establish a fire. At 40 minutes placed fuel load into the firebox and closed the loading door. Loading required less than 1 minute to complete.

  • Page 11: Photographs/Appliance Description/Drawings

    Section 2 Photographs/Appliance Description/Drawings 11 of 236...
  • Page 12 Travis Industries, Inc. Medium Flush Wood Hybrid Fyre Insert Test Dates: July 31, 2018 – August 1, 2018 12 of 236...
  • Page 13 Travis Industries, Inc. Medium Flush Wood Hybrid Fyre Insert Run 1 – Kindling Run 1 − Kindling and start-up fuel Run 1 – Fuel Load Run 1 − Test Fuel Load In Stove 13 of 236...
  • Page 14 Travis Industries, Inc. Model: Medium Flush wood Hybrid Fyre Insert Report Number:0028WN118E Travis Industries, Inc. Medium Flush Wood Hybrid Fyre Insert Run 2  Test Fuel Load Run 1 – Remaining Coal bed Missing Data During setup of run two the technician forgot to take a picture of the fuel load outside of the firebox.
  • Page 15 Run 3 – Kindling Run 3 − Kindling and start-up fuel Run 3 – Test Fuel Load Run 3 − Remaining Coal After Test 15 of 236...
  • Page 16 Run 4 – Test Fuel Run 4 – Test Fuel Load Run 4 – Remaining Coal After Test 16 of 236...
  • Page 17 WOOD HEATER DESCRIPTION Appliance Manufacturer: Travis Industries, Inc. Wood Stove Model: Medium Flush Wood Hybrid Fyre Insert Type: Catalytic Hybrid Wood Burning Insert WOOD HEATER INFORMATION Materials of Construction: The unit is constructed primarily of mild steel. The firebox is lined with fire brick that measures 4.0” x 9.0”. The feed door has a 23.0 x 10.75 glass panel and ¼”...
  • Page 18 Engineering Drawings/Blueprints (K List) 18 of 236...
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  • Page 42 Travis Industries Medium Flush Wood Hybrid Fyre  Gasket Material  Door gasket:    68 inches of 3/8” fiberglass rope gasket  Glass gasket:    65 inches of ¼” fiberglass rope gasket  Seal plate gasket:  66 inches of 3/8” fiberglass rope gasket  Glass Clip gasket:  6.2” X 0.624” X 1/8” thick fiberglass sheet gasket  Air Control gasket:  7.9” X 2” X 1/8” thick fiberglass sheet gasket  Combustor gasket  2” X 47.5” X 1/16” thick Interam sheet gasket  Baffle Blanket    25.75” X 11.516” X ½” thick Ceramic blanket    42 of 236...
  • Page 43 Section 3 Test Data by Run 43 of 236...
  • Page 44 Med. Flush High Burn Procedure Kindling: Kindling for the high burn should be 3.8lbs (± 0.2lbs) making sure the weight doesn’t exceed what’s allowed per the standard. Around half of the weight should be 14’’-16’’ in length and ≤ ¾’’ x ½’’ major and minor. The remaining weight should consist of pieces of the same length, dimensions of ≥...
  • Page 45 Two pieces of the larger kindling are to be placed on the bottom of the stove to elevate the first row of kindling. The first layer is to be all smaller pieces then a mix of smaller and larger on top of that focusing the smaller pieces in the middle of the load.
  • Page 46 wood on the bottom has plenty of room between them for air flow. The top pieces should be close but not touching one another. The door should be open ≤ one minute, once it’s loaded close the door. The by-pass isn’t needed during this time. End the test at the high end of the allowable remaining weight.
  • Page 47 Med. Flush Medium and Low Procedure Test Fuel: Follow the guidelines of the cordwood standard (E3053-17) for correct moisture and weight ratios for the core and sub loads. The most important part is that there are six pieces in total. The nominal length is 15’’, to fit in the stove properly two of the pieces be close to 16’’...
  • Page 48 The fan goes on high at 10 minutes. Fuel load in stove pictured: The setting for the medium burn is 1/2’’ from the control plate to the end of the wooden knob. The low setting is fully closed. Keep in mind that the low burn will most likely cease combustion, the medium may as well.
  • Page 49 OMNI-Test Laboratories, Inc. Wood Heater Conditioning Data - ASTM E2780/ ASTM E2515 Manufacturer: Travis Industries Model: Medium Flush Wood Tracking No.: Project No.: 0028WN118E Test Date: June, 2018 Technician: Ben Nelke Operation Category: II - III Operated for 50 hours at medium using fuel with moisture between 18 - 28% db.

  • Page 50: Run 1

    Run 1 High Burn 1-minute data Emissions Results (Cold to Hot Cycle) 50 of 236...
  • Page 51 OMNI-Test Laboratories, Inc. Wood Heater Test Data Emissions Data Run: Manufacturer: Travis Industries PM Control Modules: 371, 372 Model: Medium Flushwood Dilution Tunnel MW(dry): 29.00 lb/lb-mole Avg. Tunnel Velocity: 18.51 ft/sec. Tracking No.: 2301 Total Sampling Time: Dilution Tunnel MW(wet): 28.78 lb/lb-mole...
  • Page 52 OMNI-Test Laboratories, Inc. Wood Heater Test Data Emissions Data Run: Manufacturer: Travis Industries PM Control Modules: 371, 372 Model: Medium Flushwood Dilution Tunnel MW(dry): 29.00 lb/lb-mole Avg. Tunnel Velocity: 18.51 ft/sec. Tracking No.: 2301 Total Sampling Time: Dilution Tunnel MW(wet): 28.78 lb/lb-mole...
  • Page 53 OMNI-Test Laboratories, Inc. Wood Heater Test Data Emissions Data Run: Manufacturer: Travis Industries PM Control Modules: 371, 372 Model: Medium Flushwood Dilution Tunnel MW(dry): 29.00 lb/lb-mole Avg. Tunnel Velocity: 18.51 ft/sec. Tracking No.: 2301 Total Sampling Time: Dilution Tunnel MW(wet): 28.78 lb/lb-mole...
  • Page 54 OMNI-Test Laboratories, Inc. Wood Heater Test Data Emissions Data Run: Manufacturer: Travis Industries PM Control Modules: 371, 372 Model: Medium Flushwood Dilution Tunnel MW(dry): 29.00 lb/lb-mole Avg. Tunnel Velocity: 18.51 ft/sec. Tracking No.: 2301 Total Sampling Time: Dilution Tunnel MW(wet): 28.78 lb/lb-mole...
  • Page 55 OMNI-Test Laboratories, Inc. Wood Heater Lab Data Manufacturer: Travis Industries Equipment Numbers: Model: Medium Flushwood Tracking No.: 2301 Project No.: 0028WN118E Run #: 1 Date: 8/1/18 TRAIN 1 (First Hour emissions) Sample Component Reagent Filter, Probe Weights or Dish #...
  • Page 56 OMNI-Test Laboratories, Inc. Wood Heater Test Results Manufacturer: Travis Industries Model: Medium Flushwood Project No.: 0028WN118E Tracking No.: 2301 Run: 1 Test Date: 08/01/18 Burn Rate 5.51 kg/hr dry Average Tunnel Temperature 119 degrees Fahrenheit Average Gas Velocity in Dilution Tunnel - vs 18.51 feet/second...
  • Page 57 Wood Heater Efficiency Results - CSA B415.1 Manufacturer: Travis Industries Technician Signature: Model: Medium Flushwood 08/01/18 Date: Run: Control #: 0028WN118E Test Duration: Output Category: Test Results in Accordance with CSA B415.1-09 HHV Basis LHV Basis 45.1% 48.8% Overall Efficiency 35.6%...
  • Page 58 Adjunct to ASTM E XXXX Wood Heater Cordwood Test Method - May 10, 2017 Version THIS DOCUMENT IS NOT AN ASTM STANDARD; IT IS UNDER CONSIDERATION WITHIN AN ASTM TECHNICAL COMMITTEE BUT HAS NOT RECEIVED ALL APPROVALS REQUIRED TO BECOME AN ASTM STANDARD. Cordwood Fuel Load Calculators - 10 lb/ft Nominal Load Density IT SHALL NOT BE REPRODUCED OR CIRCULATED OR QUOTED, IN WHOLE OR IN PART, OUTSIDE OF ASTM...
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  • Page 61: Run 2

    Run 1 High Burn 10-minute data Efficiency and Heat Output Results Kindling and start-up fuel removed from calculations 61 of 236...
  • Page 62 OMNI-Test Laboratories, Inc. Wood Heater Test Data Efficiency Data Run: Manufacturer: Travis Industries PM Control Modules: Model: Medium Flushwood Dilution Tunnel MW(dry): 29.00 lb/lb-mole Avg. Tunnel Velocity: #DIV/0! ft/sec. Tracking No.: 2301 Total Sampling Time: Dilution Tunnel MW(wet): 28.78 lb/lb-mole Initial Tunnel Flow: 221.1...
  • Page 63 OMNI-Test Laboratories, Inc. Wood Heater Test Data Efficiency Data Run: Manufacturer: Travis Industries PM Control Modules: Model: Medium Flushwood Dilution Tunnel MW(dry): 29.00 lb/lb-mole Avg. Tunnel Velocity: #DIV/0! ft/sec. Tracking No.: 2301 Total Sampling Time: Dilution Tunnel MW(wet): 28.78 lb/lb-mole Initial Tunnel Flow: 221.1...
  • Page 64 OMNI-Test Laboratories, Inc. Wood Heater Test Data Efficiency Data Run: Manufacturer: Travis Industries PM Control Modules: Model: Medium Flushwood Dilution Tunnel MW(dry): 29.00 lb/lb-mole Avg. Tunnel Velocity: #DIV/0! ft/sec. Tracking No.: 2301 Total Sampling Time: Dilution Tunnel MW(wet): 28.78 lb/lb-mole Initial Tunnel Flow: 221.1...
  • Page 65 Wood Heater Efficiency Results - CSA B415.1 Manufacturer: Travis Industries Technician Signature: Model: Medium Flushwood 08/01/18 Date: Run: Control #: 0028WN118E Test Duration: Output Category: Test Results in Accordance with CSA B415.1-09 HHV Basis LHV Basis 72.2% 77.8% Overall Efficiency 98.1%...

  • Page 66: Run 3

    Run 1 High Burn 10-minute data Proportional Rate Verification This data set is presented to verify that when proportional rates are calculated at the required 10- minute interval, required specification that only one reading can be outside of the 90% to 110% are maintained.
  • Page 67 OMNI-Test Laboratories, Inc. Wood Heater Test Data Proportional Rate Verification Run: Manufacturer: Travis Industries PM Control Modules: 371, 372 Model: Medium Flushwood Dilution Tunnel MW(dry): 29.00 lb/lb-mole Avg. Tunnel Velocity: 18.45 ft/sec. Tracking No.: 2301 Total Sampling Time: Dilution Tunnel MW(wet): 28.78 lb/lb-mole...
  • Page 68 OMNI-Test Laboratories, Inc. Wood Heater Test Results Manufacturer: Travis Industries Model: Medium Flushwood Project No.: 0028WN118E Tracking No.: 2301 Run: 1 Test Date: 08/01/18 Burn Rate 0.00 kg/hr dry Average Tunnel Temperature 116 degrees Fahrenheit Average Gas Velocity in Dilution Tunnel - vs 18.45 feet/second...

  • Page 69: Run 4

    Run 2 Low Burn 69 of 236...
  • Page 70 OMNI-Test Laboratories, Inc. Wood Heater Test Data Emissions and Efficiency Data Run: Manufacturer: Travis Industries PM Control Modules: 371, 372 Model: Medium Flushwood Dilution Tunnel MW(dry): 29.00 lb/lb-mole Avg. Tunnel Velocity: 14.91 ft/sec. Tracking No.: 2301 Total Sampling Time: Dilution Tunnel MW(wet): 28.78 lb/lb-mole...
  • Page 71 OMNI-Test Laboratories, Inc. Wood Heater Test Data Emissions and Efficiency Data Run: Manufacturer: Travis Industries PM Control Modules: 371, 372 Model: Medium Flushwood Dilution Tunnel MW(dry): 29.00 lb/lb-mole Avg. Tunnel Velocity: 14.91 ft/sec. Tracking No.: 2301 Total Sampling Time: Dilution Tunnel MW(wet): 28.78 lb/lb-mole...
  • Page 72 OMNI-Test Laboratories, Inc. Wood Heater Lab Data Manufacturer: Travis Industries Equipment Numbers: Model: Medium Flushwood Tracking No.: 2301 Project No.: 0028WN118E Run #: 2 Date: 7/31/18 TRAIN 1 (First Hour emissions) Sample Component Reagent Filter, Probe Weights or Dish #...
  • Page 73 OMNI-Test Laboratories, Inc. Wood Heater Test Results Manufacturer: Travis Industries Model: Medium Flushwood Project No.: 0028WN118E Tracking No.: 2301 Run: 2 Test Date: 07/31/18 Burn Rate 0.93 kg/hr dry Average Tunnel Temperature 99 degrees Fahrenheit Average Gas Velocity in Dilution Tunnel - vs 14.91 feet/second...
  • Page 74 Wood Heater Efficiency Results - CSA B415.1 Manufacturer: Travis Industries Technician Signature: Model: Medium Flushwood 07/31/18 Date: Run: Control #: 0028WN118E Test Duration: Output Category: Test Results in Accordance with CSA B415.1-09 HHV Basis LHV Basis 78.9% 85.0% Overall Efficiency 98.9%...
  • Page 75 Adjunct to ASTM E XXXX Wood Heater Cordwood Test Method - May 10, 2017 Version THIS DOCUMENT IS NOT AN ASTM STANDARD; IT IS UNDER CONSIDERATION WITHIN AN ASTM TECHNICAL COMMITTEE BUT HAS NOT RECEIVED ALL APPROVALS REQUIRED TO BECOME AN ASTM STANDARD. Cordwood Fuel Load Calculators - 12 lb/ft Nominal Load Density IT SHALL NOT BE REPRODUCED OR CIRCULATED OR QUOTED, IN WHOLE OR IN PART, OUTSIDE OF ASTM...
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  • Page 78 Run 3 Non-Particulate Sampling High Burn 78 of 236...
  • Page 79 OMNI-Test Laboratories, Inc. Wood Heater Test Data Emissions Data Run: Manufacturer: Travis Industries PM Control Modules: Model: Medium Flushwood Dilution Tunnel MW(dry): 29.00 lb/lb-mole Avg. Tunnel Velocity: #DIV/0! ft/sec. Tracking No.: 2301 Total Sampling Time: Dilution Tunnel MW(wet): 28.78 lb/lb-mole...
  • Page 80 OMNI-Test Laboratories, Inc. Wood Heater Test Results Manufacturer: Travis Industries Model: Medium Flushwood Project No.: 0028WN118E Tracking No.: 2301 Run: 3 Test Date: 08/01/18 Burn Rate 5.56 kg/hr dry Average Tunnel Temperature #DIV/0! degrees Fahrenheit Average Gas Velocity in Dilution Tunnel - vs...
  • Page 81 Adjunct to ASTM E XXXX Wood Heater Cordwood Test Method - May 10, 2017 Version THIS DOCUMENT IS NOT AN ASTM STANDARD; IT IS UNDER CONSIDERATION WITHIN AN ASTM TECHNICAL COMMITTEE BUT HAS NOT RECEIVED ALL APPROVALS REQUIRED TO BECOME AN ASTM STANDARD. Cordwood Fuel Load Calculators - 10 lb/ft Nominal Load Density IT SHALL NOT BE REPRODUCED OR CIRCULATED OR QUOTED, IN WHOLE OR IN PART, OUTSIDE OF ASTM...
  • Page 82 82 of 236...
  • Page 83 Run 4 Medium High Burn 83 of 236...
  • Page 84 OMNI-Test Laboratories, Inc. Wood Heater Test Data Emissions And Efficiency Data Run: Manufacturer: Travis Industries PM Control Modules: 371, 372 Model: Medium FlushWood Dilution Tunnel MW(dry): 29.00 lb/lb-mole Avg. Tunnel Velocity: 17.69 ft/sec. Tracking No.: 2301 Total Sampling Time: Dilution Tunnel MW(wet): 28.78 lb/lb-mole...
  • Page 85 OMNI-Test Laboratories, Inc. Wood Heater Test Data Emissions And Efficiency Data Run: Manufacturer: Travis Industries PM Control Modules: 371, 372 Model: Medium FlushWood Dilution Tunnel MW(dry): 29.00 lb/lb-mole Avg. Tunnel Velocity: 17.69 ft/sec. Tracking No.: 2301 Total Sampling Time: Dilution Tunnel MW(wet): 28.78 lb/lb-mole...
  • Page 86 OMNI-Test Laboratories, Inc. Wood Heater Test Data Emissions And Efficiency Data Run: Manufacturer: Travis Industries PM Control Modules: 371, 372 Model: Medium FlushWood Dilution Tunnel MW(dry): 29.00 lb/lb-mole Avg. Tunnel Velocity: 17.69 ft/sec. Tracking No.: 2301 Total Sampling Time: Dilution Tunnel MW(wet): 28.78 lb/lb-mole...
  • Page 87 OMNI-Test Laboratories, Inc. Wood Heater Lab Data Manufacturer: Travis Industries Equipment Numbers: Model: Medium FlushWood Tracking No.: 2301 Project No.: 0028WN118E Run #: 4 Date: 8/1/18 TRAIN 1 (First Hour emissions) Sample Component Reagent Filter, Probe Weights or Dish #...
  • Page 88 OMNI-Test Laboratories, Inc. Wood Heater Test Results Manufacturer: Travis Industries Model: Medium FlushWood Project No.: 0028WN118E Tracking No.: 2301 Run: 4 Test Date: 08/01/18 Burn Rate 1.38 kg/hr dry Average Tunnel Temperature 107 degrees Fahrenheit Average Gas Velocity in Dilution Tunnel - vs 17.69 feet/second...
  • Page 89 Wood Heater Efficiency Results - CSA B415.1 Manufacturer: Travis Industries Technician Signature: Model: Medium FlushWood 08/01/18 Date: Run: Control #: 0028WN118E Test Duration: Output Category: Test Results in Accordance with CSA B415.1-09 HHV Basis LHV Basis 75.9% 81.8% Overall Efficiency 98.9%...
  • Page 90 Adjunct to ASTM E XXXX Wood Heater Cordwood Test Method - May 10, 2017 Version THIS DOCUMENT IS NOT AN ASTM STANDARD; IT IS UNDER CONSIDERATION WITHIN AN ASTM TECHNICAL COMMITTEE BUT HAS NOT RECEIVED ALL APPROVALS REQUIRED TO BECOME AN ASTM STANDARD. Cordwood Fuel Load Calculators - 12 lb/ft Nominal Load Density IT SHALL NOT BE REPRODUCED OR CIRCULATED OR QUOTED, IN WHOLE OR IN PART, OUTSIDE OF ASTM...
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  • Page 93: Quality Assurance/Quality Control

    Section 4 Quality Assurance/Quality Control 93 of 236...
  • Page 94 The manufacturing facilities and quality control system for the production of the Medium Flush Wood Hybrid Fyre Insert at Travis Industries, Inc. were evaluated to determine if sufficient to maintain conformance with OMNI’s requirements for product certification. OMNI has concluded that the manufacturing facilities, processes, and quality control system are adequate to produce the appliance congruous with the standards and model codes to which it was evaluated.

  • Page 95: Manufacturer's Quality Assurance Plan

    Manufacturer’s Quality Assurance Plan The following quality assurance plan has been developed to ensure all that all units within the model line are similar in all material respects that would affect emissions to the sample tested under this report, in accordance with § 60.533 (m) / § 60.5475 (m). 95 of 236...
  • Page 96 Flush Wood Plus Quality Assurance Manual 96 of 236...
  • Page 97 Travis Industries Quality Assurance plan for EPA inspection and recording procedures Travis Industries Quality assurance plan: The unit will be evaluated to determine an inspection process that insures all units within its model line will be similar in all material aspects that would affect emissions. This evaluation has determined what parts, dimensions and assemblies are to be measured and documented on a completed unit and what parts are necessary to be inspected and documented before assembly of the unit.
  • Page 98 Resolution completed EPA AUDIT RESULT FORM No resolution necessary AUDIT PERFORMED BY MODEL: SERIAL NUMBER: DATE AUDIT PERFORMED: RAW PART DISCREPANCY: AFFECTED RAW PART & DRAWING: RAW PART RESOLUTION: FINAL ASSEMBLY DISCREPANCY: AFFECTED FINAL ASSEMBLY PART & DRAWING: FINAL ASSEMBLY RESOLUTION: COMMENTS: 98 of 236...
  • Page 99 Dimensions marked in red were checked in a final assembly or a part from the line if it is not accessible in a final assembly. Dimensions checked are within EPA guidelines. Signature: Date: 99 of 236...
  • Page 100 Dimensions marked in red were checked in a final assembly or a part from the line if it is not accessible in a final assembly. Dimensions checked are within EPA guidelines. Signature: Date: 100 of 236...
  • Page 101 Dimensions marked in red were checked in a final assembly or a part from the line if it is not accessible in a final assembly. Dimensions checked are within EPA guidelines. Signature: Date: 101 of 236...
  • Page 102 Dimensions marked in red were checked in a final assembly or a part from the line if it is not accessible in a final assembly. Dimensions checked are within EPA guidelines. Signature: Date: 102 of 236...
  • Page 103 Dimensions marked in red were checked in a final assembly or a part from the line if it is not accessible in a final assembly. Dimensions checked are within EPA guidelines. Signature: Date: 103 of 236...
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  • Page 151: Sample Analysis

    Sample Analysis Analysis Worksheets Tared Filter, Probe, and O-Ring Data 151 of 236...
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  • Page 158 Calibrations Methods EPA 28R, ASTM E2515, ASTM E3053 ID # Lab Name/Purpose Log Name Attachment Type 10 lb Weight Weight Standard, 10 lb. Calibration Certificate NELK Platform Scale Weight Indicator, United 16- Calibration Certificate 0116 1400TT029 Barometer – Princo Barometer Equipment Record 283A Audit Weights...
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  • Page 163 OMNI-Test Laboratories, Inc. Thermal Metering System Calibration Y Factor Previous Calibration Comparision Acceptable Manufacturer: Apex Date 1/16/2018 Deviation (5%) Deviation Model: XC-60-EP y Factor 0.997 0.04985 0.014 Acceptable Serial Number: 0702003 Acceptance OMNI Tracking No.: OMNI-00371 Calibrated Orifice: FALSE Current Calibration Average Acceptable y Deviation 0.020...
  • Page 164 DIFFERENTIAL PRESSURE GAUGE CALIBRATION DATA SHEET Instrument to be calibrated: Pressure Transducer______________ Maximum Range: 0-2” WC ID Number: OMNI-00371 Calibration Instrument: Digital Manometer ID Number: OMNI-00395 Date: 7/16/18 B. Davis This form is to be used only in conjunction with Standard Procedure C-SPC. Range of Digital Pressure Gauge...
  • Page 165 7/20/18 165 of 236...
  • Page 166 OMNI-Test Laboratories, Inc. Thermal Metering System Calibration Y Factor Previous Calibration Comparision Acceptable Manufacturer: Apex Date 1/17/2018 Deviation (5%) Deviation Model: XC-60-EP y Factor 0.981 0.04905 0.007 Acceptable Serial Number: 0702004 Acceptance OMNI Tracking No.: OMNI-00372 Calibrated Orifice: FALSE Current Calibration Average Acceptable y Deviation 0.020...
  • Page 167 DIFFERENTIAL PRESSURE GAUGE CALIBRATION DATA SHEET Instrument to be calibrated: Pressure Transducer______________ Maximum Range: 0-2” WC ID Number: OMNI-00372 Calibration Instrument: Digital Manometer ID Number: OMNI-00395 Date: 7/16/18 B. Davis This form is to be used only in conjunction with Standard Procedure C-SPC. Range of Digital Pressure Gauge...
  • Page 168 7/20/18 168 of 236...
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  • Page 172 OMNI Track # OMNI-00594 Equipment Name/Description CAI ZRE-4 Gas Analyzer Equipment S/N: N5F0112 Comments CO2, O2, and dual range CO gas analyzer. Status Active, calibrate prior to use. Part # ZRE-4 Reference Standard: (Check 'X' for answer) Location of Equipment: Portable gas cart.
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  • Page 175: Example Calculations

    Example Calculations 175 of 236...
  • Page 176 OMNI-Test Laboratories, Inc. Equations and Sample Calculations Manufacturer: Travis Industries Model: Medium Flushwood Run: Category: Equations used to calculate the parameters listed below are described in this appendix. Sample calculations are provided for each equation. The raw data and printout results from a sample run are also provided for comparison to the sample calculations.
  • Page 177 OMNI-Test Laboratories, Inc. BR – dry burn rate, kg/hr ASTM E2780 equation (5) 60 M FTAdb θ Where, θ = Total length of test run, min Sample Calculation: = 8.60 θ = 550 60 x 8.6032 0.94 kg/hr 177 of 236 Control No.
  • Page 178 OMNI-Test Laboratories, Inc. – Average gas velocity in the dilution tunnel, ft/sec ASTM E2515 equations (9)       Where: strav Adjustment factor for center of tunnel pitot tube placement, Fp = , ASTM E2515 Equation (1) scent Dilution tunnel velocity calculated after the multi-point pitot traverse at the center, ft/sec scent...
  • Page 179 OMNI-Test Laboratories, Inc. – Average gas flow rate in dilution tunnel, dscf/hr ASTM E2515 equation (3)  −     3600 Where: 3600 Conversion from seconds to hours (ASTM method uses 60 to convert in minutes) Water vapor in gas stream, proportion by volume; assume 2% Cross sectional area of dilution tunnel, ft Standard absolute temperature, 528 °R Absolute average gas static pressure in dilution tunnel, = P...
  • Page 180 OMNI-Test Laboratories, Inc. – Volume of Gas Sampled Corrected to Dry Standard Conditions, dscf m(std) ASTM E2515 equation (6) Where: 17.64 °R/in. Hg Volume of gas sample measured at the dry gas meter, dcf Dry gas meter calibration factor, dimensionless Barometric pressure at the testing site, in.
  • Page 181 OMNI-Test Laboratories, Inc. – Total Particulate Matter Collected, mg ASTM E2515 Equation (12) Where: mass of particulate matter from probe, mg mass of particulate matter from filters, mg mass of particulate matter from filter seals, mg Sample Calculation: Using equation for Train 1 (first hour): Using equation for Train 1 (post-first hour): Train 1 aggregate: Using equation for Train 2:...
  • Page 182 OMNI-Test Laboratories, Inc. - Concentration of particulate matter in tunnel gas, dry basis, corrected to standard conditions, g/dscf ASTM E2515 equation (13)  Where: Constant, 0.001 g/mg Total mass of particulate matter collected in the sampling train, mg Volume of gas sampled corrected to dry standard conditions, dscf m(std) Sample calculation: For Train 1:...
  • Page 183 OMNI-Test Laboratories, Inc. – Total Particulate Emissions, g ASTM E2515 equation (15)   −  Where: Concentration of particulate matter in tunnel gas, g/dscf Concentration particulate matter room air, g/dscf Average dilution tunnel gas flow rate, dscf/hr θ Total time of test run, minutes Sample calculation: For Train 1 = ( 0.000099 - 0...
  • Page 184 OMNI-Test Laboratories, Inc. PR - Proportional Rate Variation ASTM E2515 equation (16)                  Where: θ = Total sampling time, min θ = Length of recording interval, min = Volume of gas sample measured by the dry gas meter during the “ith”...
  • Page 185 OMNI-Test Laboratories, Inc. – Particulate emissions for test run, g/hr ASTM E2780 equation (6) = 60 (E /θ) Where, = Total particulate emissions, grams θ = Total length of full integrated test run, min Sample Calculation: (Dual train average) = 7.96 g θ...
  • Page 186 OMNI-Test Laboratories, Inc. – Particulate emission factor for test run, g/dry kg of fuel burned ASTM E2780 equation (7) FTAdb Sample Calculation: (Dual train average) = 7.96 g 8.60 kg 7.96 / 8.60 0.93 g/kg 186 of 236 Control No. P-SSAR-0003 Run 2-Low_10-min...

  • Page 187: Labeling & Owner's Manual

    Section 5 Labeling & Owner’s Manual 187 of 236...
  • Page 188 Manufactured by: Do not route power cord under or in front of appliance. U.S. ENVIRONMENTAL PROTECTION AGENCY TRAVIS INDUSTRIES, INC. Replace glass only with 5mm neoceramic or Certified to comply with 2020 particulate emission standards using cord wood. 12521 Harbour Reach Drive ceramic glass.
  • Page 189 If this appliance is not properly installed, a house fire may result. For your safety, follow the installation directions. Contact local building or fire officials about restrictions and installation inspection requirements in your area. Travis Industries, Inc. Listed  Copyright 2019 12521 Harbour Reach Drive , T.I.

  • Page 190: Introduction

    Medium Flush Wood Insert_ page so that you will have all the information you need in one place should the need for service or information Serial Number: occur. Purchase Date: Purchased From: © Travis Industries 4/27/2021 - 1496 Med Flush Wood Insert...
  • Page 191 Air Tube Removal & Replacement ....35 Bypass Operation .......... 18 Brick Removal & Replacement ......36 Listing Label ............39 Maintaining Catalytic Burn-Off ..... 18 Catalytic Combustor – Use and Cleaning ..20 © Travis Industries 4/27/2021 - 1496 Med Flush Wood Insert...
  • Page 192 Do not connect this appliance to approved masonry chimney with any chimney serving another a standard clay tile, or stainless appliance. steel liner. © Travis Industries 4/27/2021 - 1496 Med Flush Wood Insert...
  • Page 193 Always follow the instructions in this manual. Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your appliance, and assumes no responsibility of any consequential damage(s).

  • Page 194: Installation Options

    ASTM E3053-17, ASTM 2515-11, CSA B415.1-10 this heater has been shown to deliver heat at rates ranging from 14,483 to 69,982 BTU/hr and an emission value of 1.74g/h. Report No. 0028WN118E © Travis Industries 4/27/2021 - 1496 Med Flush Wood Insert...

  • Page 195: Planning The Installation

    Planning the Installation We suggest that you have an authorized Travis Industries dealer install your fireplace insert. If you install the fireplace insert yourself, your authorized dealer should review your installation plans.

  • Page 196: Fireplace Requirements

    Attach the "This fireplace has been altered..." plate to the fireplace (use two screws or other suitable method). You may wish to place it in a location where it will be covered by the surround panels. © Travis Industries 4/27/2021 - 1496...

  • Page 197: Insert Placement Requirements

    Chimney height: 15' (4.5M) minimum; 33' (10M) maximum (measured from base of insert).  The fireplace insert must be placed on a masonry hearth built to UBC standards.  © Travis Industries 4/27/2021 - 1496 Med Flush Wood Insert...

  • Page 198: Zero-Clearance (Metal) Fireplace Requirements

    Entire fireplace, including chimney, must meet local building requirements. Permits may be required for installation. Final approval is contingent upon the authority having local jurisdiction. Inform you insurance agent of this fireplace insert. © Travis Industries 4/27/2021 - 1496 Med Flush Wood Insert...

  • Page 199: Drafting Performance

    1” of rise. If additional rise is required, use a longer 1/2-13 thread bolt. Make sure the additional bolt length does not interfere with the cover plate. Figure 5 © Travis Industries 4/27/2021 - 1496 Med Flush Wood Insert...

  • Page 200: Re-Routing The Electrical Cord To The Left Side

    Do this procedure before installing the surround panels.  Disconnect the molex connector and remove the power cord following the directions below.  Connect the power cord to the left side following the directions below. © Travis Industries 4/27/2021 - 1496 Med Flush Wood Insert...

  • Page 201: Flue Installation

    In addition, we recommend using non-combustible fiberglass insulation to seal the fireplace enclosure. By sealing the top and bottom of the chimney, and the surround panels, you will be ensuring outside air is not pulled into the chimney. © Travis Industries 4/27/2021 - 1496 Med Flush Wood Insert...

  • Page 202: Face Installation

    HINT: When installing the panel, route the wires through the notch on the bottom of the panel (either side). Face Installation There are several face options available for this fireplace insert. Refer to the instructions included with your face. © Travis Industries 4/27/2021 - 1496 Med Flush Wood Insert...

  • Page 203: Re-Routing The Electrical Cord To The Left Side

    Do this procedure before installing the surround panels.  Disconnect the Molex connector and remove the power cord following the directions below.  Connect the power cord to the left side following the directions below. © Travis Industries 4/27/2021 - 1496 Med Flush Wood Insert...

  • Page 204: Safety Notice

    Shut the air control down to low and allow the stove to cool before proceeding. Over-firing may lead to damage of plated surfaces. If any portion of the heater glows red, it is considered over-firing and will void the warranty. © Travis Industries 4/27/2021 - 1496 Med Flush Wood Insert...

  • Page 205: Opening The Door

    To prevent smoke from entering the room, open the bypass before opening the door (see following page for directions). You can also open the door a small amount and let air enter the firebox. Opening the Door Closing the Door © Travis Industries 4/27/2021 - 1496 Med Flush Wood Insert...

  • Page 206: Bypass Operation

    Keep the by-pass open (pulled out) until the fireplace becomes hot (approximately 15 to 30 minutes). • Close the by-pass (push in) when the fireplace is hot. • Keep the by-pass closed (pushed in) while the fireplace is operating, except when re-loading. © Travis Industries 4/27/2021 - 1496 Med Flush Wood Insert...
  • Page 207 The combustor can also be viewed through the glass from below. You will notice the combustor glowing red when the combustor is working effectively. © Travis Industries 4/27/2021 - 1496 Med Flush Wood Insert...

  • Page 208: Catalytic Combustor - Use And Cleaning

    (part # 174-01111) is fragile and must be handled carefully. Burning of metal foils, plastic, garbage, Sulphur and diesel oil will render the catalyst in the combustor inactive. © Travis Industries 4/27/2021 - 1496 Med Flush Wood Insert...

  • Page 209: Before Starting A Fire

    This should start the chimney drafting (this eliminates "cold air blockage"). Use plenty of kindling to ensure the stove reaches a proper temperature. Once the kindling is burning rapidly, place a few larger pieces of wood onto the fire. © Travis Industries 4/27/2021 - 1496 Med Flush Wood Insert...

  • Page 210: Adjusting The Burn Rate

    The air control may become hot during operation - use gloves or a tool to prevent burns. The air control may take several minutes to influence the burn rate. When making adjustments, you may wish to let the stove burn for 10 minutes to gauge performance. © Travis Industries 4/27/2021 - 1496 Med Flush Wood Insert...

  • Page 211: Understanding Your Heater's Combustion System

    Excessive creosote buildup (or sooting) in the heater at the end of a low burn signifies that the heater was not hot enough and the wood load was not burned long enough on high after loading before adjusting the air control. © Travis Industries 4/27/2021 - 1496 Med Flush Wood Insert...

  • Page 212: Blower Operation

    In the morning the stove should still be hot, with embers in the coal bed. Stir the coals and load small pieces of wood to re-ignite the fire, if desired. Differences in chimney height and draft may lower overall burn times. Normal Operating Sounds © Travis Industries 4/27/2021 - 1496 Med Flush Wood Insert...

  • Page 213: Hints For Burning

    Wet wood, when burned, must release water stored within the wood. This cools the fire, creates creosote, and hampers a complete burn. Ask any experienced wood burner and he or she will agree: dry wood is crucial to good performance. Wood Cutting and Storage © Travis Industries 4/27/2021 - 1496 Med Flush Wood Insert...

  • Page 214: Do Not Burn List

    Burning these materials may result in release of toxic fumes or render the heater ineffective and cause smoke. © Travis Industries 4/27/2021 - 1496 Med Flush Wood Insert...

  • Page 215: Troubleshooting

     Check the ash bed for coals. Often, coals are still glowing under a slight bed of flyash. By raking these into a pile you can re-start your stove quickly. © Travis Industries 4/27/2021 - 1496 Med Flush Wood Insert...

  • Page 216: Daily Maintenance (While Stove Is In Use)

    For stubborn creosote, dip a moist paper towel or newspaper in cold ash before cleaning. The ash acts as a mild abrasive. The glass will develop a very slight haze over time. This is normal and will not affect viewing of the fire. © Travis Industries 4/27/2021 - 1496 Med Flush Wood Insert...

  • Page 217: Monthly Maintenance (While Appliance Is In Use)

    Excess creosote buildup may cause a chimney fire that may result in property damage, injury, or death. Operating this appliance continually at a low burn rate (air starvation) or using green (un-seasoned) wood will increase the formation of creosote. © Travis Industries 4/27/2021 - 1496 Med Flush Wood Insert...

  • Page 218: Yearly Maintenance

    Slight scaling or rusting of the metal is normal. Make sure the air tubes are secured correctly. Floor and Wall Firebricks - replace any severely damaged firebrick along the side or floor of the firebox. © Travis Industries 4/27/2021 - 1496...

  • Page 219: Cleaning The Catalytic Combustor

    2. Carefully place the brush surface of the nozzle over the catalytic combustor openings and remove any ash or debris. Take care to prevent damage to the catalytic combustor (the surface is fragile). © Travis Industries 4/27/2021 - 1496 Med Flush Wood Insert...

  • Page 220: Door Parts

    (do not stretch the gasket. The cement fully cures with heat from the stove. You may need to open and close the door repeatedly to get the gasket to seat fully. © Travis Industries 4/27/2021 - 1496...

  • Page 221: Blower And Electrical Parts

    Description Qty. Part # Left Blower 228-10069 Right Blower 228-10070 (4) Blower Grommets w Spacers 93005017 Rheostat w Nut & Washer 250-00302 Rheostat Knob 250-00369 Power Cord 250-00316 Thermodisk 228-30050 © Travis Industries 4/27/2021 - 1496 Med Flush Wood Insert...

  • Page 222: Firebox Parts

    If the combustor is pushed at a angle it will not come out. © Travis Industries 4/27/2021 - 1496...

  • Page 223: Air Tube Removal & Replacement

    Air Tube Removal & Replacement Use penetrating oil (WD-40™ or similar) on the bolts before removing them. Let the oil soak in for several minutes before attempting to remove the bolts. © Travis Industries 4/27/2021 - 1496 Med Flush Wood Insert...

  • Page 224: Brick Removal & Replacement

    Remove the floor bricks first. The side bricks are pinned in place by the floor firebrick. Clean the firebox prior to replacing the brick. Refer to the section "Baffle Removal" on page 34 for details on removing the baffle bricks. © Travis Industries 4/27/2021 - 1496 Med Flush Wood Insert...
  • Page 225 Register your TRAVIS INDUSTRIES, INC. Limited 7 Year Warranty online at traviswarranty.com. TRAVIS INDUSTRIES, INC. warrants this appliance (appliance is defined as the equipment manufactured by Travis Industries, Inc.) to be defect-free in material and workmanship to the original purchaser from the date of purchase as follows Check with your dealer in advance for any costs to you when arranging a warranty call.
  • Page 226 15. TRAVIS INDUSTRIES, INC. is free of liability for any damages caused by the appliance, as well as inconvenience expenses and materials. Incidental or consequential damages are not covered by this warranty. In some states, the exclusion of incidental or consequential damage may not apply.

  • Page 227: Listing Label

    Listing Information Listing Label © Travis Industries 4/27/2021 - 1496 Med Flush Wood Insert...
  • Page 228 Fireplace Requirements ........8 Verify the Installation ........16 Flue Installation ..........13 Wood Cutting and Storage ......25 Hearth Extension Requirements ......9 Yearly Maintenance ......... 30 Heating Specifications ........6 © Travis Industries 4/27/2021 - 1496 Med Flush Wood Insert...
  • Page 229 Appendix A Alt-125 E3053 Letter...
  • Page 233 Appendix B Design Change Request...
  • Page 235 Travis Industries, Inc. Model: Medium Flush wood Hybrid Fyre Insert Report Number:0028WN118E Appendix C Revision History OMNI-Test Laboratories, Inc.
  • Page 236 Travis Industries, Inc. Model: Medium Flush wood Hybrid Fyre Insert Report Number:0028WN118E Tech. & Report Date Project No. Summary of Changes Evaluator Sect. September 0028WN118E Bruce Davis Original Report was 2018 Generated 7/12/19 0028WN118E Bruce Davis Grammar and clarification Edition 001 edits.

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