Related Manuals for Gold Medal 2011 Series
Summary of Contents for Gold Medal 2011 Series
- Page 1 Instruction Manual 32 oz. Pop-O-Gold Model No. 2011 Series Countertop Model 2011 Model 2011 with 2009SS Base 10700 Medallion Drive, Cincinnati, Ohio 45241-4807 USA © 2017 Gold Medal Products Co. Part No. 41490...
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Page 2: Table Of Contents
32 oz. Pop-O-Gold Model No. 2011 Series Table of Contents ....................................1 SAFETY PRECAUTIONS ........................... 3 INSTALLATION INSTRUCTIONS ........................5 Inspection of Shipment ............................5 Model Description ..............................5 Items Included with this Unit ........................... 6 Setup ................................... 6 Kettle Installation – Install the Clean-In-Place Assembly ..............9 Electrical Requirements .......................... -
Page 3: Safety Precautions
Read and understand operator’s manual and all other safety instructions before using this equipment. To order copies of the operator’s manual go to gmpopcorn.com or write to Gold Medal Products Co., 10700 Medallion Drive, Cincinnati, OH 45241 USA 1-(800)-543-0862 022_060215 gmpopcorn.com... - Page 4 007_010914 Note: Improvements are always being made to Gold Medal’s equipment. This information may not be the latest available for your purposes. It is critical that you call Gold Medal’s Technical Service Department at 1-800-543-0862 for any questions about your machine operations, replacement parts, or any service questions.
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Page 5: Installation Instructions
32 oz. Pop-O-Gold Model No. 2011 Series INSTALLATION INSTRUCTIONS Inspection of Shipment After unpacking, check thoroughly for any damage which may have occurred in transit. Claims should be filed immediately with the transportation company. The warranty does not cover damage that occurs in transit, or damage caused by abuse, or consequential damage due to the operation of this machine, since it is beyond our control (reference warranty in back of manual). -
Page 6: Items Included With This Unit
32 oz. Pop-O-Gold Model No. 2011 Series Items Included with this Unit Instruction Manual 29.6 cc Registration 32 oz. Corn Cup 18 oz. Corn Cup Warranty Card (PN 67905-32) (PN 67905-18) units Measure w/Flexi-Pop only (PN 47681) Jet Scoop Flavacol Container... - Page 7 32 oz. Pop-O-Gold Model No. 2011 Series 6. Make sure kettle lead-in cord is securely plugged into unit, and the locking ring is fully twisted onto the kettle receptacle (see image below). 7. The main power cord extends out the bottom of the popper (reference image shown).
- Page 8 32 oz. Pop-O-Gold Model No. 2011 Series Setup of Unit Options (if equipped) 1. Base Units with a Deep Well option, are shipped from the factory with the corn pan in a deep well position. If needed, the corn pan may be raised to an elevated position using the 3 front pins and the 3 back pins as a rest (see image below).
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Page 9: Kettle Installation - Install The Clean-In-Place Assembly
32 oz. Pop-O-Gold Model No. 2011 Series Kettle Installation – Install the Clean-In-Place Assembly General kettle images shown for installation reference only (kettle may vary by model). Remove Knob, CIP Latch, and Kettle Retainer Hanger Arm Step 1: Unpack the kettle. - Page 10 32 oz. Pop-O-Gold Model No. 2011 Series Step 6: Place retainer on set Step 7: Tilt kettle down and pull hanger arm away from the screw; loosen the split collar. kettle just enough to position knob and latch onto the set screw.
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Page 11: Electrical Requirements
Electrical Requirements The following power supply must be provided: 2011 Series: 120/208 V~ or 120/240 V~, 5752 W, 60 Hz Units are designed to operate on single phase, 30 AMP, 4 wire supply, 120/208 or 120/240 V~ (2 Hot, 1 Neutral, 1 Ground). All electrical components in this machine are 120 V (motors, heat elements, lights, etc.) and therefore require “Hot to Neutral”... -
Page 12: Before You Plug In Machine
4. DO NOT use a grounded to un-grounded receptacle adapter (where applicable). 5. Install unit in a level position. CAUTION If the supply cord is damaged, it must be replaced by Gold Medal Products Co., its service agent or similarly qualified persons in order to avoid a hazard. 039_080614 gmpopcorn.com... -
Page 13: Operating Instructions
32 oz. Pop-O-Gold Model No. 2011 Series OPERATING INSTRUCTIONS Controls and Their Functions This section describes the general popper controls and indicator lights (reference the Control View images located at the end of this section). LIGHTS SWITCH Two position, ON/OFF lighted rocker switch - supplies power to the popcorn sign and interior cabinet light. - Page 14 32 oz. Pop-O-Gold Model No. 2011 Series OIL SYSTEM MASTER SWITCH Two position, ON/OFF lighted rocker switch - supplies power to the oil pump (either the Bag-in-a-Box or Bucket Pump model). Reference the Instruction Manual for the oil dispense unit.
- Page 15 32 oz. Pop-O-Gold Model No. 2011 Series Control Options – Salt-Sweet/Flexi-Pop Switch Box Views Oil System Load Dump Oil PB Kettle Motor Indicator Switch Light Master Switch Switch Salt-Sweet Lights Warmer Kettle Heat Switch Switch Switch Switch 2011 Units with Salt-Sweet Option...
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Page 16: Popping Corn Instructions
5. When corn has finished popping, the Load/Dump Light and Audible Signal will turn ON, then gently dump the popcorn. Note: The signal “To Dump” was factory set based on Gold Medal popcorn and oil. If, after 3 consecutive batches, the signal occurs before or after popping has stopped, then the signal timing can be adjusted. -
Page 17: Popping Sweet Popcorn (If Equipped)
6. When corn has finished popping, the Load/Dump Light and Audible Signal will turn ON, then gently dump the popcorn. Note: The signal “To Dump” was factory set based on Gold Medal popcorn and oil. If, after 3 consecutive batches, the signal occurs before or after popping has stopped, the signal timing can be adjusted. -
Page 18: Care And Cleaning
1. When cool, wipe outside of kettle with a clean, soft cloth. DO NOT use oven cleaners or abrasive materials as they will damage the kettle. 2. Every night, mix Gold Medal’s Heat’n Kleen solution (Item No. 2095), 2 tablespoons per gallon of water. It is not necessary to use the entire gallon at once; only use enough to fill the kettle 1/2 inch deep. - Page 19 Gold Medal Watchdog Stainless Cleaner (Item No. 2088). DO NOT use oven cleaners or abrasive materials as they will damage parts of machine. 6. Clean glass panels with glass cleaner. Gold Medal Watchdog Glass Cleaner (Item No. 2588) is recommended.
- Page 20 32 oz. Pop-O-Gold Model No. 2011 Series Sanitizing the Tubing and Pump Reference the Oil Dispense Unit manual for oil system cleaning instructions. Filter Cleaning The popper is equipped with an efficient and durable filtration system. The first mesh filter should be cleaned on a daily basis, and the two internal filters should be cleaned weekly to maintain maximum efficiency.
- Page 21 32 oz. Pop-O-Gold Model No. 2011 Series Clean the Crisper/Blower Compartment The blower compartment MUST be inspected/cleaned every 3-4 months by Qualified Service Personnel to maintain proper operation. 1. Turn machine OFF, unplug unit and allow it to cool before attempting to clean.
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Page 22: Troubleshooting
32 oz. Pop-O-Gold Model No. 2011 Series Troubleshooting Issue Possible Cause Solution No Power to the Unit A. No Power to the Unit A. Make sure the unit’s power cord is plugged in. B. Mini Circuit Breaker(s) on B. Mini Circuit Breaker(s) supplies power to all popper tripped unit features. - Page 23 32 oz. Pop-O-Gold Model No. 2011 Series Issue Possible Cause Solution E. Heating Element E. Heating element in the kettle may be burned out. Check with a qualified service person for inspection/repair. Oil Pump Does Not Deliver A. Mini Circuit Breaker(s) on A.
- Page 24 32 oz. Pop-O-Gold Model No. 2011 Series Issue Possible Cause Solution Yellow Dump Light is ON A. Temperature Control A. A loose kettle lead-in connection can cause a or Blinking - Buzzer is Board has detected an thermocouple lead issue. (Units with a...
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Page 25: Agitator Set Collar Adjustment
32 oz. Pop-O-Gold Model No. 2011 Series Agitator Set Collar Adjustment The following instructions describe how to properly adjust the set collars on a 32 or 52 oz. kettle agitator assembly. Steps to Adjust Set Collars on a 32 or 52 oz. Agitator Assembly Agitator assembly is adjusted while fastened to the kettle (image shown for general reference only). -
Page 26: Maintenance Instructions
32 oz. Pop-O-Gold Model No. 2011 Series MAINTENANCE INSTRUCTIONS DANGER Machine must be properly grounded to prevent electrical shock to personnel. Failure to do so could result in serious injury, or death. DO NOT immerse any part of this equipment in water. -
Page 27: Electronic Temperature Control
32 oz. Pop-O-Gold Model No. 2011 Series Electronic Temperature Control Operation The temperature control is factory set to stop the power to the kettle when the thermocouple reaches set point. This is also the ideal point to dump the popped corn out of the kettle. On the first start-up, this is the ideal time to load the corn and oil. - Page 28 Check the terminal blocks for a loose connection, and check the kettle wiring for a loose or broken thermocouple. For more in-depth Temperature Control Board troubleshooting, for Qualified Service Personnel ONLY, please reference Gold Medal Service Bulletin 0074. gmpopcorn.com Page 28...
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Page 29: Kettle Circuit Breaker
32 oz. Pop-O-Gold Model No. 2011 Series Kettle Circuit Breaker This machine is equipped with a Kettle Circuit Breaker. The circuit breaker may trip during shipment of the unit due to vibrations encountered in transit. If the breaker is tripped the kettle will not heat. - Page 30 32 oz. Pop-O-Gold Model No. 2011 Series This page intentionally left blank. gmpopcorn.com Page 30...
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Page 31: Ordering Spare Parts
32 oz. Pop-O-Gold Model No. 2011 Series ORDERING SPARE PARTS 1. Identify the needed part by checking it against the photos, illustrations, and/or parts list. (General images may be used in manual for reference only.) 2. Use only approved replacement parts when servicing this unit. -
Page 32: Replacing Broken Glass
Model No. 2011 Series Replacing Broken Glass Broken glass panels can be easily replaced. Gold Medal Products Co. does not ship glass. It can be obtained from a local glass shop, always purchase tempered glass. GLASS DIMENSIONS (Height x Width x Thickness) Front Glass: 32 3/16”... -
Page 33: Cabinet Exterior - General Parts Reference
32 oz. Pop-O-Gold Model No. 2011 Series Cabinet Exterior – General Parts Reference 2011 See Dome and Lighted Sign Assembly section. See Kettle Assembly section. Unit w/LH or RH Chute Option (select Models only) For Glass Panels, see Replacing Glass section. -
Page 34: 32 Oz. High Top Kettle Assembly (2127Ht) - Agitator Assembly
32 oz. Pop-O-Gold Model No. 2011 Series 32 oz. High Top Kettle Assembly (2127HT) – Agitator Assembly 2127HT Complete Agitator Assembly (Includes Lids) 7 Apply Loctite 246 before installing. To install Nut Retainer: Slightly bend tabs down. Once bolts are tightened... - Page 35 32 oz. Pop-O-Gold Model No. 2011 Series 32 oz. High Top Kettle Assembly (2127HT) – Agitator Assembly – Parts List Part Number Item Part Description 2127HT CROSSBAR FASTENER 47977 1/2 IN I.D. SPLIT COLLAR 69815 DUMP HANDLE - PLASTIC 41139...
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Page 36: 32 Oz. Kettle Bottom Assembly (2127Ht) - Parts Breakdown
32 oz. Pop-O-Gold Model No. 2011 Series 32 oz. Kettle Bottom Assembly (2127HT) – Parts Breakdown Form a tab UP on flat of nut to retain nut position. Form tab DOWN. 32 oz. Element view shown General images shown for parts reference only. - Page 37 32 oz. Pop-O-Gold Model No. 2011 Series 32 oz. Kettle Bottom Assembly (2127HT) – Parts List Part Number Item Part Description 2127HT RH KETTLE BOTTOM ASSY (Complete Assembly 62300N – includes parts listed below) HEAT TRANSFER PLATE 32 OZ. 41534...
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Page 38: Cabinet Exterior View
32 oz. Pop-O-Gold Model No. 2011 Series Cabinet Exterior View 2911XEB **Complete Door 1, 2 Hardware Kit (See next page for parts breakdown). For Labels, see the Safety Label section. *CAUTION: If supply cord is damaged, it must be replaced by Gold Medal Products Co., its service agent,... -
Page 39: Door Hardware Kits For Popper Unit - Individual Part Breakdown
32 oz. Pop-O-Gold Model No. 2011 Series Door Hardware Kits for Popper Unit – Individual Part Breakdown Complete Right Hand Door Complete Left Hand Door Hardware Kit (P/N 47055) Hardware Kit (P/N 47054) (contains all parts shown above) (contains all parts shown above) -
Page 40: 2009Ss Cabinet Base - Parts Breakdown
32 oz. Pop-O-Gold Model No. 2011 Series 2009SS Cabinet Base – Parts Breakdown 2009SS unit image See Kettle Assembly 11, 12 section. 22 23 24 25 Glides sold in pairs (RH and LH) 2009SS Base shown for general parts reference only (non-deep well cabinet shown). - Page 41 32 oz. Pop-O-Gold Model No. 2011 Series 2009SS Cabinet Base – Parts List Model 2009SS: Cabinet Base with a shipping carton (use to order a base separate from a popper). Model 2009SSP: Model 2009SS without the separate shipping carton (used when the base is included with a popper unit).
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Page 42: Cabinet Interior - Hanger Assembly View
32 oz. Pop-O-Gold Model No. 2011 Series Cabinet Interior – Hanger Assembly View 2011 For Controls and Switch Boxes, see Controls section. 18, 19 14*, 15 *See Parts 6, 7 List note. To install the Clean-In-Place Latch, see the Setup section of this manual. -
Page 43: Controls - Switch Box Views
32 oz. Pop-O-Gold Model No. 2011 Series Controls – Switch Box Views 2011 8, 9 Small Switch Box Views (switch box used varies by Model) Large Switch Box Views (switch box used varies by Model) Part Number Item Part Description... -
Page 44: Cabinet Interior - Corn Pan View
32 oz. Pop-O-Gold Model No. 2011 Series Cabinet Interior – Corn Pan View 2011-159 Handle and fastener *Pass-Thru Units 5, 6 for Corn Pan (deep 1*, 2 3, 2 use (4) Rear Glass well models only). Retainers. 7, 8 Corner Post... -
Page 45: Blower Compartment - Element View
32 oz. Pop-O-Gold Model No. 2011 Series Blower Compartment – Element View 2011 1, 2, 3 5, 6, 7 18, 19, 20 For Labels, see Safety Label section. 14, 15, 16, 9 5, 6, 7 General image shown for parts reference only. -
Page 46: Dome Interior View - Electrical Components
32 oz. Pop-O-Gold Model No. 2011 Series Dome Interior View – Electrical Components 2011 images Molded Receptacle shown (for Molded Plug, see Lighted Sign section). 2, 3, 4 8, 9, 10 11, 9 34, 35, 14 31, 32 See Controls... - Page 47 32 oz. Pop-O-Gold Model No. 2011 Series Dome Interior View – Parts List Part Number Item Part Description 2011 Series (120 V Units) LED REPLACEMENT NO PLATE 100544 BLOWER BOX,WELD ASSY 41918 1/4-20 X 3/4 GRADE 5 BOLT (blower box fastener)
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Page 48: Dome - Led Lighted Sign Assembly (55497S)
32 oz. Pop-O-Gold Model No. 2011 Series Dome – LED Lighted Sign Assembly (55497S) 2011 4, 5 Dome – Overall View 9, 10 Front View - Sign Interior Molded Plug shown (for Molded Receptacle, see Dome Interior section). Dome - Rear Interior View... -
Page 49: Dome - Led Neon Lighted Sign Assembly (48560)
32 oz. Pop-O-Gold Model No. 2011 Series Dome – LED Neon Lighted Sign Assembly (48560) 2011 4, 5 Dome – Front View LED Neon Sign Assembly (67524) 15, 2 11, 12 Molded Plug shown (for Molded Receptacle, see Dome Interior section). -
Page 50: Safety Labels
32 oz. Pop-O-Gold Model No. 2011 Series Safety Labels Kettle Lead-In Label Unit Labels Power Cord Label Part Number Item Part Description 2011 Series UNIVERSAL POPPER DECAL 41019 LABEL, UN-PLUG KETTLE 49324 WARNING, SURFACE CONTACT 87087 CB UL WARNING LABEL... -
Page 51: Wiring Diagram
32 oz. Pop-O-Gold Model No. 2011 Series Wiring Diagram For wiring information, please reference the Wiring Diagram shipped with the popper. gmpopcorn.com Page 51... -
Page 52: Warranty
© 2017 – The text, descriptions, graphics, layout, and other material in this publication are the exclusive property of Gold Medal Products Co. and shall not be used, copied, reproduced, or published in any fashion, including website display, without its express written consent.