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INSTALLATION and OPERATION MANUAL
Cast Iron (CDG) & Aluminum (ADG)
IMPORTANT:
Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program, product
changes may occur. As such Crane Pumps & Systems, Inc., reserves the right to change product
without prior written notification.
PUMPS & SYSTEMS
A Crane Co. Company
420 Third Street/P.O. Box 603
Piqua, Ohio 45356-0603
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
Manual Index
BARNES
Diaphragm Pumps
Models: 2CDG3, 2ADG3
83 West Drive, Brampton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
®
2CDG5, 2ADG5
3CDG3, 3ADG3
3CDG5, 3ADG5
DISCONTINUED
Parts may
NOT be available
Form No. 082923-Rev. B
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Related Manuals for Barnes 2CDG3
Summary of Contents for Barnes 2CDG3
- Page 1 Manual Index ® BARNES INSTALLATION and OPERATION MANUAL Diaphragm Pumps Cast Iron (CDG) & Aluminum (ADG) Models: 2CDG3, 2ADG3 2CDG5, 2ADG5 3CDG3, 3ADG3 3CDG5, 3ADG5 DISCONTINUED Parts may NOT be available IMPORTANT: Read all instructions in this manual before operating pump.
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Page 2: Table Of Contents
California to cause cancer, birth defects or other reproductive harm. Other brand and product names are trademarks or registered trademarks of their respective holders. ® Barnes is a registered trademark of Barnes Pumps, Inc. © Barnes Pumps, Inc.1987, 1995, 2002 Alteration Rights Reserved. -
Page 3: Warnings And Safety Precautions
The "WARNING" statements indicate potentially hazardous conditions for operator or equipment. IMPORTANT! Barnes® Pumps, Inc. is not responsible for losses, injury, or death resulting from a failure to observe these safety precautions, misuse or abuse of pumps or equipment. -
Page 4: Pump Specifications
Manual Index SECTION: A- PUMP SPECIFICATIONS: SKID MOUNTED SUCTION/DISCHARGE: GEAR COVER: Aluminum, Class 319. 2CDG, 2ADG: 2" x 2" NPT- Faced Nipples BEARINGS: Ball 3CDG, 3ADG: 3" x 3" NPT- Faced Nipples FLAP VALVE: Natural Rubber LIQUID TEMPERATURE: 160° F Continuous. PINIONS: Steel, HC C1144 Hardened SOLIDS:... - Page 5 Manual Index SECTION: A- PUMP SPECIFICATIONS: WHEEL MOUNTED SUCTION/DISCHARGE: BEARINGS: Ball 2CDG, 2ADG: 2" x 2" NPT- Faced Nipples FLAP VALVE: Natural Rubber 3CDG, 3ADG: 3" x 3" NPT- Faced Nipples PINIONS: Steel, HC C1144 Hardened LIQUID TEMPERATURE: 160° F Continuous. VALVE WEIGHTS: Steel-Iridite Plated SOLIDS:...
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Page 6: General Information
All surfaces should then be sprayed with a rust-inhibiting oil. B-4) SERVICE CENTERS: For the location of the nearest Barnes Pumps Service Center, check your catalog, your Barnes Pumps, Inc. representative or Barnes Pumps, Inc. Service Department in Piqua, Ohio, telephone (937) 778-8947. -
Page 7: Prepare Pump For Operation
Manual Index SECTION C: PREPARE PUMP FOR OPERATION AS FOLLOWS: See Engine Manufacturer’s instruction manual for quantity, grade and viscosity of oil and change interval. Fill engine crankcase with amount needed. and check oil level frequent. Fill fuel tank per manufacturer,s recommendations. -
Page 8: Maintenance Instructions
Manual Index SECTION D: MAINTENANCE INSTRUCTIONS Keep interior of pump and valves clean. When pumping liquids containing foreign materials, flush out pump with clear water whenever possible. Keep suction hose air tight and check for leaks and loose lining, as these are major trouble sources when priming. -
Page 9: Trouble Shooting
Manual Index SECTION E: TROUBLE SHOOTING If your pump does not prime or operate properly, check the following: Pump may be too high above or far from water. Leaks in suction hose or hose connection to pump. Check if hose inner lining has loosened. If loose, pump suction will cause lining to collapse and block hose. -
Page 10: Exploded View
Manual Index... -
Page 11: Parts List - Series 2Cdg & 3Cdg
Manual Index PARTS LIST 2CDG 3CDG ITEM QTY. DESCRIPTION PART No. PART No. Extra Hvy. Nipple P3015 P3041 Groove Pin Assembly P3354AY-C2 P3309AY-C2 Type D" Groove Pin 1/8" x 3/8’’ 1/8" x 3/8" 2" Fill Plug P3322 P3322 2" Plug Gasket P3323 P3323 Hex. - Page 12 Manual Index FOR 2 WHEEL MOUNTING ONLY: Washer, Not Shown 3/4" Bumper P3327 P3327 Hex screw HN LW 5/16 x 2 5/16 x 2 Axle Bracker P3039 P3319R Axle Bracket (Opp. Side) P3039 P3319L Hex. Screw HN LW 3/8 x 1-1/4 3/8 x 1-1/4 Axle P3318A...
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Page 13: Parts List - Series 2Adg & Acdg
Manual Index PARTS LIST 2ADG 3ADG ITEM QTY. DESCRIPTION PART No. PART No. Extra Hvy. Nipple P3015 P3041 Groove Pin Assembly P3354AY-A1 P3309AY-A1 Type D" Groove Pin 1/8" x 3/8’’ 1/8" x 3/8" 2" Fill Plug P3322 P3322 2" Plug Gasket P3323 P3323 Hex. - Page 14 Manual Index FOR 2 WHEEL MOUNTING ONLY: Washer, Not Shown 3/4" Bumper P3327 P3327 Hex screw HN LW 5/16 x 2 5/16 x 2 Axle Bracker P3039 P3319R Axle Bracket (Opp. Side) P3039 P3319L Hex. Screw HN LW 3/8 x 1-1/4 3/8 x 1-1/4 Axle P3318A...
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Page 15: Returned Goods Policy
Manual Index IMPORTANT ! WARRANTY REGISTRATION Your product is covered by the enclosed Warranty. Complete the Warranty Registration Form and returned to Crane Pumps & Systems, Inc. Warranty Service Group IMPORTANT! If you have a claim under the provision of the warranty, contact your local Crane Pumps &... -
Page 16: Limited Warranty
Manual Index ® BARNES Limited Warranty We warrant to our immediate customer and to the ultimate consumer that products of our manufacture will be free of defects in material and workmanship under normal use and service for the following time periods, when installed and maintained in accordance with our instructions. - Page 17 Manual Index START-UP REPORT ENGINE DRIVEN This report is designed to insure the customer that customer service and a quality product are the number one priority with Crane Pumps & Systems, Inc. Please answer the following questions completely and as accurately as possible. Mail this form to: In U.S.A.
- Page 18 Manual Index I have received the previous information (Name of Operator) Name of Company Date: I Certify this report to be accurate (Name of Start-Up person) Employed by Date: Date and Time of Start-Up Present at Start-Up: ( ) Engineer ( ) Operator ( ) Contractor ( ) Other...
- Page 19 Manual Index IMPORTANT ! WARRANTY REGISTRATION Your product is covered by the enclosed Warranty. Complete the Warranty Registration Form and returned to Crane Pumps & Systems, Inc. Warranty Service Group IMPORTANT! If you have a claim under the provision of the warranty, contact your local Crane Pumps &...
- Page 20 Manual Index FOLD HERE AND TAPE, DO NOT STAPLE PLACE STAMP HERE CRANE PUMPS & SYSTEMS, INC. WARRANTY SERVICE GROUP 420 THIRD STREET P.O. BOX 603 PIQUA, OHIO 45356-0603 - U.S.A.