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Summary of Contents for Ametek Teseq CDN 3153-S63
- Page 1 CDN 3153-S63 CDN 3153-S63.1 AUTOMATED 3-PH COUPLING/DECOUPLING NETWORKS USER MANUAL 601-341D...
- Page 2 WARNING - Lethal danger from high voltages and the risk of radiating illegal electromagnetic interference. This system must be used only for EMC test purposes as specified in these operating instructions. The NSG 3150 and CDN 3153-S63.1 must be installed and used only by authorized and trained EMC specialists.
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Page 3: Table Of Contents
Content EXPLANATION OF SYMBOLS ........................4 INTRODUCTION ............................5 General description ............................. 5 SAFETY INSTRUCTIONS ..........................6 General ................................ 6 INSTALLATION .............................. 8 Installation of a power emergency off switch ..................... 9 APPLICABLE THE SAFETY STANDARDS ....................... 10 Test execution ............................10 PULSE COUPLING ............................ -
Page 4: Explanation Of Symbols
EXPLANATION OF SYMBOLS Please take note of the following explanations of the symbols used to achieve the optimum benefit from this manual and to ensure safety during operation of the equipment. The following symbol draws your attention to a circumstance where non- observation of the warning could lead to inconvenience or impairment in the performance. -
Page 5: Introduction
INTRODUCTION 2.1 General description The NSG 3150 with the CDN 3153-S63.1 test systems are designed primarily for cable-borne transient interference tests as specified in the European generic standard IEC/EN 61000-6-1 covering equipment for household, office and light industrial use, and IEC/EN 61000-6-2 for applications in industrial environments, in accordance with the requirements of the basic standard. -
Page 6: Safety Instructions
SAFETY INSTRUCTIONS WARNING - Improper or careless operation can be fatal! The instrument must only be accessible to trained persons. The coupling networks CDN 3153-S63.1 are intended for use with surge generators. These generators produce high voltage test pulses with high energy. These operating instructions form an essential part of the equipment and must be available to the operator at all times. - Page 7 The test rig must provide adequate insulation protection for up to 15 kV surge and the additional rated EUT mains voltage (peak). Particular care should be given to the connections between the CDN and the equipment under test (EUT). The rated data for the cable insulation must be such that the insulation of the cables in the high-voltage circuit is 20 kV, and the power cable to the device is min.
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Page 8: Installation
INSTALLATION Test system conforms to protection class 1. Local installation regulations must be respected to ensure the safe flow of leakage currents. WARNING - Operation without an earth connection is forbidden! WARNING - Switch off EUT power before accessing EUT power IN or OUT terminals. -
Page 9: Installation Of A Power Emergency Off Switch
4.1 Installation of a power emergency off switch The CDN itself has an internal power switch to control EUT power ON/OFF, accessible via the user interface or the software, but nerveless, it is recommended to connect the EUT power through a properly rated circuit breaker and an emergency off button as per IEC/EN 61010-1. -
Page 10: Applicable The Safety Standards
APPLICABLE THE SAFETY STANDARDS The construction of the instrument conforms to the safety requirements and offers everything necessary for safe and efficient operation. Development and manufacture is in compliance with ISO 9001. The system complies with the safety requirements of IEC/EN 61010-1 (safety requirements for electrical equipment for measurement, control and laboratory use). -
Page 11: Pulse Coupling
PULSE COUPLING 6.1 Combination wave test The surge test in compliance with IEC/EN 61000-4-5 simulates high voltage/high energy interference as experienced with a lightning strike. Generally speaking, the interference finds its way into equipment by way of the mains supply. This kind of interference can affect equipment in either of two ways. -
Page 12: First Step
FIRST STEP This chapter contains a short check-list with steps that should be taken before the instrument is connected to the generator, switched on and put into operation. Check the packaging for signs of damage in transit. Any damage should be reported immediately to the transportation company. -
Page 13: Installation Of The Cdn 3153-S63.1
INSTALLATION OF THE CDN 3153-S63.1 The mains power voltage indicated on the instrument must accord with the local supply voltage (mains voltage: 85–265 VAC, universal power unit, mains frequency: 50–60 Hz). To insert a fuse, pull the fuse-holder out of the connector, insert 2 fuse cartridges 2 x 3.15 AT (slow blow) into the holder and put the holder back. -
Page 14: Main Frame Description
MAIN FRAME DESCRIPTION 9.1 Front panel CDN 3153-S63.1 9.1.1 EUT output connection Never attempt to connect or disconnect an EUT while a test is being carried out. The power output connection for three phases 5 cord EUTs. A suitable “Allen key” to screw /unscrew the power leads is included in the delivery package. - Page 15 9.1.2 Ground reference terminal A good earth connection between the CDN and the earth reference plate is essential. This terminal of the CDN provides a solid earth connection point to the test system. There is no need to connect the earth connector from the generator itself, since the surge connectors provide the reference ground from the generator to the CDN.
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Page 16: Rear Panel Cdn 3153-S63.1
9.2 Rear panel CDN 3153-S63.1 9.2.1 Mains input and power switch The main input is the power to the internal electronics of the CDN. This connection must not be confused with the EUT power input. The input contains the mains power input connector, the mains switch and the mains fuses. Before putting the instrument into operation, please make sure that the voltage range shown on the mains input module corresponds with the voltage of the local supply to which the instrument will be connected, and... - Page 17 9.2.2 EUT input supply The power source connected to this connector provides the power for the EUT. Surge interference signals are coupled into this supply line internally. Special care must be taken to use the right phase line from the EUT input at the EUT output connector.
- Page 18 9.2.4 Color codes of a 3-phase system Conductors of a three phase-system are usually identified by a color code, to allow for balanced loading and to assure the correct phase rotation. Colors used may adhere to International Standard IEC 60446, older standards, or to no standard at all, and may vary even within a single installation.
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Page 19: Phase Rotation Indication
9.3 Phase rotation indication This important and easy to read feature guaranties a correct coupling especially in synchronous mode. The phase rotation identifies cation at the back off the CDN units shows clearly, if all phases are connected and if the rotation of L1, L2 and L3 are correctly set, this is important especially in synchronous mode. - Page 20 This is a correct EUT power setting, all phases are connected (all lines indication are on) and the rotation is right too. The EUT power lines provide all power, but the phase rotation is wrong. In this case the exchange of line L1, L2, or L3 will solve the rotation problem. Not all EUT power lines provide power and the phase rotation is wrong too.
- Page 21 9.3.1 2- or 1-phase AC EUT mains input The CDN is able to handle also two and single phase power mains. In this case the color code is different. It is the user’s responsibility to ensure that in two or 1-phase system, the phases are correctly set at the input as well as at the EUT output connector, in this case the phase rotation detector does not work properly.
- Page 22 Indication in two-phase mode If L1 and L2 are connected, then L3 will light up softly as well and the red and green rotation led will be on dimly. 9.3.3 DC EUT input For DC application up to 1000 V the user must connect the DC option INA 3151-63 to the rear panel.
- Page 23 9.3.4 System Interface The system interface is for control external devices. The system interface cable is between generator and the coupling network. The “System in” connector of the CDN 3153-S63.1 need a link to the “Master controller” NSG 3150 generator. The system cable is part of the delivery. Otherwise the interlock terminator must be connected at the CDN 3153-S63.1 System interface out plug and the screws need to be tightened.
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Page 24: Test Setup Setting
10 TEST SETUP SETTING 10.1 Applicable safety standard Development and manufacture is in compliance to ISO 9001. The instrument complies with the safety requirements of IEC/EN 61010-1 (Safety requirements for electrical equipment for measurement, control and laboratory use). The interference immunity has been tested in accordance with EN 61326-1. It is the user’s responsibility to ensure that the test rig does not emit excessive electromagnetic interference (EMI) that might affect other items of equipment. -
Page 25: Dangers Concerning The Generator
10.3 Dangers concerning the generator Local burning, arcing, ignition of explosive gases. Danger from the resultant EUT supply current caused by a flashover or breakdown resulting from the superimposed high voltage effects. Dangers from a disrupted EUT. Disturbance of other, unrelated electronics, telecommunications, navigational aids and heart pacemakers through unnoticed radiation of high frequency energy. -
Page 26: Test Setup
10.5 Test setup Regular setup is the CDN on the floor and the generator on top of the CDN. A standardized test setup can be referred at the IEC/EN 61000-4-5 standard, IEEE/ANSI A with 12 impedance up to 15 kV and IEEE/ANSI B with 2 impedance up to 8 kV. 1. -
Page 27: Setup And Coupling Mode Connection
11 SETUP AND COUPLING MODE CONNECTION 11.1 General As long as a CDN 3153-S63.1 3-phase coupler is connected to the generator, this CDN will always be taken as default unit and the 3-phase coupling modes is shown at the user interface. -
Page 28: Coupling Mode Selection At The Generator User Interface
12 COUPLING MODE SELECTION AT THE GENERATOR USER INTERFACE The possible selections are: Surge output Manual CDN IEC coupling 12.1 Surge Output If a CDN 3153-S63.1 3-phase coupler is connected to the generator, this CDN will always be taken as default unit and the 3-phase coupling modes is shown at the user interface. The selection “Surge Output”... -
Page 29: Iec Coupling Mode
12.3 IEC coupling mode 12.3.1 IEC coupling Touching the coupling line selection field, it will activate a new window with the selection possibilities. Three phase setting windows for surge The coupling path will be shown by open or closed relay signs. By touching the “OK”... -
Page 30: Technical Data Coupling Network Cdn 3153-S63.1
13 TECHNICAL DATA COUPLING NETWORK CDN 3153-S63.1 13.1 CDN 3153-S63.1 Mechanical Dimensions CDN 3153-S63.1: (21.8”) 554 mm (43.5”; 25 HU) 1105 mm (23.6”) 600 mm Weight CDN 3153-S63.1: 234 kg (516 lb) approx. Electrical EUT Current rating 3 x 0 - 63 A continuous Over temp protection 3 x 110 A for ca. -
Page 31: Coupling Possibilities Iec/En 61000-4-5 / Ansi C62.45
13.2 Coupling possibilities IEC/EN 61000-4-5 / ANSI C62.45 EUT input connections Combination wave pulse 1-phase 2-phase 3-phase IEC/EN 61000-4-5 / ANSI C62.45: L1, N, PE L1, L2, N, PE L1, L2, L3, N, PE Line to ground (12 Ω) up to 15 kV L1 PE L1 ... - Page 32 13.2.1 Special ANSI C62.45 couplings Selected coupling for single phase systems (one line and neutral with ground) Connection of generator Test type Ground Neutral Line Basic 1 Basic 2 Supplemental 1 Supplemental 2 Diagnostic 1 Diagnostic 2 Connection to Surge generator low Connection to surge generator high Connection to surge generator high by coupling to capacitor C Connection to surge generator high by coupling to capacitor C...
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Page 33: Cdn 3153-S63
13.3 CDN 3153-S63 Mechanical Dimensions CDN 3153-S63: (21.8”) 554 mm (43.5”; 25 HU) 1105 mm (23.6”) 600 mm Weight CDN 3153-S63.1: 234 kg (516 lb) approx. Electrical EUT Current rating 3 x 32 A - 63 A continuous Over temp protection 3 x 110 A for ca. -
Page 34: Coupling Possibilities
13.4 Coupling possibilities EUT input connections Combination wave pulse 1-phase 2-phase 3-phase IEC/EN 61000-4-5: L1, N, PE L1, L2, N, PE L1, L2, L3, N, PE Line to ground (12 Ω) L1 PE L1 PE L1 PE N ... -
Page 35: General
MAINTENANCE AND FUNCTION CHECK 13.5 General There are no adjustable elements accessible to the user for either calibration or maintenance purposes. The housing of the test system must not be opened. Should any maintenance or adjustment become necessary, the whole test system, together with an order or fault report, should be sent in to a Teseq service center. -
Page 36: Function Check
13.7 Function check The safety measures described previously must be strictly observed while carrying out a function check. As soon as the test system is switched on the Power-LED should light up. If this is not the case, then please check the mains power connection to the test system as well as the fuses and any other cabling. -
Page 37: Warranty
14 WARRANTY Teseq grants a warranty of 2 years on this test system, effective from the date of purchase. During this period, any defective components part will be repaired or replaced free of charge or, if necessary, the test system will be replaced by another of equivalent value. The decision regarding the method of reinstating the functional capability is at the sole discression of Teseq. - Page 38 Teseq AG Sternenhofstrasse 15 4153 Reinach Switzerland T +41 32 681 40 40 F + 41 32 681 40 48 www.teseq.com Declaration of conformity Manufacturer: AMETEK CTS GmbH Address: Sternenhofstrasse 15, 4153 Reinach, Switzerland declares that the following product Product: CDN 3153-S63.1...
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Page 39: Accessories
15 ACCESSORIES The CDN 3153-S63.1 with the generator NSG 3150 is suitable for perform surge impulses up to 15 When using accessories rated for lower surge impulse voltages, the user is responsible not to test with higher voltages than the used equipment is rated. 15.1 CDN 3153-S63.1 accessories part of delivery INA 3156 15kV surge pulse cable... -
Page 40: Measuring Accessories
15.2 Measuring accessories 15.2.1 CIC-Research DP20-20K differential high voltage probes The CIC-Research DP20-20K high voltage differential probes are ideally suited to allow EMC engineers to verify their conducted EMC test generators periodically. Their performance permits to be used for many other purposes where higher voltages must be measured in a potential free manner. Annual calibration and periodic verification The annual calibration of test equipment recommended by most of the quality systems (ISO 9000, ISO 17025, etc.) must be considered as a validation of all measurements done since the last... - Page 41 15.2.2 Pearson Model 4997 surge pulse current probe for 20 kA The Model 4997 probe has been specially designed to verify surge current pulses as specified in IEC / EN 61000-4-5. The main advantage of the Model 4997 current probe is, that the measuring system is physically isolated from the circuit under test.
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Page 42: System Description
16 SYSTEM DESCRIPTION Parameter Value Dimensions NSG 3150: (17.7”) 449 mm (12.9”; 7 HU) 310 mm (22.2”) 565 mm Weight NSG 3150: 41.2 kg (90.8 lb) approx. Dimensions CDN 3153-S63.1: (21.8”) 554 mm (43.5”; X HU) 1105 mm 600 mm (23.6”) Weight CDN 3153-S63.1: 234 kg... - Page 43 AMETEK GB Ltd T +44 845 074 0660 T +49 2307 26070-0 uksales@ametek.com info.cts@ametek.de Japan AMETEK Co., Ltd. Nagoya Office AMETEK CTS US T +81 52 709 5501 T +1 732 417 0501 cts-japan.sales@ametek.co.jp Toll-free +1 888 417 0501 usasales.cts@ametek.com...
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