Installation; Frame - Zepro Z 1500-135 Installation Instructions Manual

Installation

4 Installation
NOTE!
Also refer to the relevant vehicle manufacturer's vehi-
cle body instructions and Zepro's instruction manual
before installation.
m
WARNING!
Zepro tail lifts are only approved for installation
with Zepro assembly kits.
4.1

Frame

1. Measure and mark the midpoint of the vehicle's
rear beam. See "Figure 74. Standard mounting"
on page 57.
2. Fasten or spot-weld the assembly jig to the rear
beam so that each centre point aligns. See "Fig-
ure 8. Statutory dimensions" on page 9. Art.
no. 51724TL for Z 1500/2000
Art. no. 52312 for ZL 1500/2000.
3. Position the support frame under the vehicle frame.
4. Raise the lift arms to their highest position.
5. Attach the lift arms to the lugs on the jig. Use the
steel platform's regular pivots.
6. The support frame should be positioned as high
as possible within the specified C dimension.
Adjust the frame to the ideal height under the
chassis. A workshop jack is helpful. The frame
must be positioned parallel with the floor of the
vehicle body and must not be in contact with the
vehicle frame; there must be a few millimetres of
play. If necessary, adjust the angle of the arms
by carefully operating the lift.
7. Install the brackets on the support frame so that
its opening is facing towards the front of the
vehicle, and adjust the position of the frame so
they are in contact with the vehicle frame.
8. Install the U-profile with associated washers and
nuts, but do not tighten them. Screw the nuts on
alternately until the U-profile is flat against the
www.zepro.com
Z/ZL 1500/2000-135/155/175
Figure 24. Measure and mark the mid-
point of the rear beam of the vehicle
Figure 25. Fasten or spot-weld the assembly jig to the
rear beam
Art. no. 51724TL for Z 1500/2000
Art. no. 52312TL for ZL 1500/2000
Figure 26. Mounting jig,
Figure 27. Install the U-profile with as-
sociated washers and nuts
19