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ZL 1500-175
Zepro ZL 1500-175 Manuals
Manuals and User Guides for Zepro ZL 1500-175. We have
2
Zepro ZL 1500-175 manuals available for free PDF download: Installation Instructions Manual
Zepro ZL 1500-175 Installation Instructions Manual (84 pages)
Tail Lift
Brand:
Zepro
| Category:
Industrial Equipment
| Size: 9.98 MB
Table of Contents
Table of Contents
3
1 Introduction
6
Important
6
CE Marking
7
Product Approval
7
Hydraulic Oil
7
Guarantee
7
Identification
8
2 Safety Rules
9
Repainting
9
Transport Plug
10
Moving Parts - Free Movement
10
Third-Party Equipment Must Not be Attached
11
Installation
11
3 Installation Workflow
12
Installing the Support Frame
12
Electrical Connections
12
Installing the Platform
12
Installing Cylinders
12
Attaching Decals
12
4 Calculating the Installed Dimensions
13
C Dimension
13
D Dimension
13
A Dimension
13
H Dimension
13
5 Rear Member Cut-Outs
16
6 Installation
17
Support Frame
17
Control Power Cable
20
Control Devices
21
Warning Lighting/Foot Controller
22
Main Power Cable
24
Installation of Main Fuse on Vehicles Without Connection Point
25
Cable Grommet
26
Underrun Protection
27
Armstops
30
Angle Sensor
30
Sealing Strip (Horizontal)
31
Sealing Strip (Vertical)
31
Platform
32
Purging the Cylinders
38
Transport Lock
38
7 Temporary Operation of Lift
39
Connection
39
Operation
39
Disconnection
39
8 Hydraulic Unit and Control Card
40
Accessing the Hydraulic Unit and Control Card
41
Connecting Controller
42
9 Electrical and Hydraulic Diagrams
43
Z 1500/2000 MA with Electrical Autotilt
43
Z 1500/2000 Ma
44
Z 1500/2000 da
45
Connecting Warning Lighting and Foot Controls
46
Connecting Cabin Switch and Open Platform Alarm
48
Connecting Control Devices
49
10 Functional Description Z1500/2000 MA Autotilt (Standard)
50
Sensors/Inputs
50
Functional Schematic Drawing, Config 14
51
Restriction in Use of Control Device (Tilt Up/Down)
54
Quick Opening - Activation Zone
54
Foot Controls and Warning Lights
55
11 Functional Description Z1500/2000 MA
56
Sensor
56
Functional Schematic Drawing MA, Config 14
57
Restriction in Use of Control Device
59
Quick Opening - Activation Zone
59
12 Functional Description Z1500/2000 da
60
Sensor
60
Functional Schematic Drawing
61
Restriction in Use of Control Device
63
Quick Opening - Activation Zone
63
13 Connection Unit
64
Power Save Mode
64
Operating Information
64
14 Marking and Decals
70
Summary
70
Load Diagram
71
Identification Plate
72
Work Area
72
Driver's Instructions
72
Warning Tape
72
CE Marking
73
Danger Area
74
Warning Flags
74
15 Lubrication and Fluid Level Check
75
Lubrication
75
Oil Level Check
75
16 Testing and Verification
76
Static Load Test
76
Dynamic Load Test
76
Test of Safety Functions
77
17 Disassembly
78
18 Specifications
79
Weights
79
Maximum Power Consumption - Minimum Recommended Conductor
80
Cross Sectional Area
80
Battery Maintenance
80
Loading Diagram
81
Tightening Torque
82
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Zepro ZL 1500-175 Installation Instructions Manual (62 pages)
Brand:
Zepro
| Category:
Lifting Systems
| Size: 8.92 MB
Table of Contents
Table of Contents
3
1 Important Information
5
Attention
5
Technical Support
5
Identification
6
CE Marking
6
Product Approval
6
Hydraulic Oil
6
Guarantee
6
Repainting
7
Battery Maintenance
7
2 Safety Rules
8
Moving Parts - Free Movement
8
Connection of Third-Party Equipment Is Forbidden
8
Installation
8
3 Before Installation
9
Vehicle Chassis Requirements
9
Statutory Dimensions
9
Calculating the Installed Dimensions
10
Rear Beam Cut-Outs
13
Prepare the Tail Lift
14
Temporary Connection
16
Connecting the Control Device to the Zepro1 Control Card
17
Connecting the Control Device to the TLC-B1 Relay Card
18
4 Installation
19
Frame
19
Platform
22
Purging the Cylinders
27
Open Platform Alarm
27
Angle Sensor / Inclinometer
28
Control Device
30
5 Cable Routing
31
Maximum Power Consumption - Minimum Recommended Cable Cross-Sectional Area
31
General
32
Main Power Cable, Ground Cable and Main Fuse
33
Control Power Cable
34
Warning Lighting/Foot Controller
35
6 Connection
37
Cable Grommet
37
Connection
38
Connecting the Control Device to the Zepro1 Control Card
39
Connecting the Control Device to the TLC-B1 Relay Card
40
Connecting the Control Device to the TLC-B1 Relay Card with ADC
41
7 Electrical and Hydraulic Diagrams
42
Warning Light (Zepro1)
42
Warning Light (TLC-B1)
43
Z 1500/2000 MA (Zepro1)
44
Z 1500/2000 Ma (Tlc-B1)
45
1500/2000 MA with Electric Autotilt (Zepro1)
46
1500/2000 MA with Electric Autotilt (TLC-B1)
47
1500/2000 MA with Electric Autotilt (TLC-B1+ ADC)
48
Z 1500/2000 da (Zepro1)
49
Cab Switch and Open Platform Alarm (Zepro1)
50
Cab Switch and Open Platform Alarm (TLC-B1)
51
8 Powering up the Tail Lift
52
9 Lubrication and Oil Level Check
53
Lubrication
53
Oil Level Check
53
10 Marking
54
Loading Diagram
55
Identification Plate
56
Work Area
56
Warning Tape
56
Controller Sticker
57
Danger Area
58
Warning Flags
58
11 Testing and Verification
59
Static Load Test
59
Dynamic Load Test
60
Test of Safety Functions
60
12 Registration
61
13 Specifications
61
Weights
61
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