Aplisens PCE-28.SMART User Manual

Smart pressure and differerential pressure transmitters
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EN.IO.PCE.PRE.28.SMART
Revision 01.A.001
OCTOBER 2021
USER'S MANUAL
SMART PRESSURE AND
DIFFERERENTIAL PRESSURE TRANSMITTERS
PCE-28.SMART, PRE-28.SMART
APLISENS S.A., 03-192 Warsaw, Morelowa 7 St.
tel. +48 22 814 07 77; fax +48 22 814 07 78
www.aplisens.com, e-mail:
export@aplisens.com

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Summary of Contents for Aplisens PCE-28.SMART

  • Page 1 EN.IO.PCE.PRE.28.SMART Revision 01.A.001 OCTOBER 2021 USER’S MANUAL SMART PRESSURE AND DIFFERERENTIAL PRESSURE TRANSMITTERS PCE-28.SMART, PRE-28.SMART APLISENS S.A., 03-192 Warsaw, Morelowa 7 St. tel. +48 22 814 07 77; fax +48 22 814 07 78 www.aplisens.com, e-mail: export@aplisens.com...
  • Page 2 PCE-28.SMART ID: 0031 0001 0001 0000 0000 0000 0001 19 https://www.aplisens.pl/ID/003100010001000000000000000119/ PCE-28.SMART (Exi) ID: 0031 0002 0001 0000 0000 0001 0001 36 https://www.aplisens.pl/ID/003100020001000000000001000136/ PRE-28.SMART ID: 0036 0001 0001 0000 0000 0000 0001 04 https://www.aplisens.pl/ID/003600010001000000000000000104/...
  • Page 3 − possible mechanical impacts, excessive shocks and vibration; − excessive temperature fluctuation; − water vapour condensation, dusting, icing. Changes made to the manufacturing of products may be introduced before the paper version of the manual is updated. The up-to-date manuals are available on the manufacturer’s website: www.aplisens.com.
  • Page 4: Table Of Contents

    EN.IO.PCE.PRE.28.SMART TABLE OF CONTENTS 1. INTRODUCTION ..................6 1.1. Purpose of the document .................... 6 1.2. Trademarks ......................... 6 1.3. Transmitter set range ....................6 1.4. Definitions and abbreviations ..................7 2. SAFETY ....................... 8 3. TRANSPORT AND STORAGE ..............8 3.1.
  • Page 5 EN.IO.PCE.PRE.28.SMART 10. MAINTENANCE ..................17 10.1. Periodic inspections ....................17 10.2. Non-periodic inspections ................... 17 10.3. Cleaning/washing ...................... 17 10.3.1. Diaphragm cleaning ................... 17 10.4. Spare parts ........................ 17 10.5. Repair ........................17 10.6. Returns ........................17 11. SCRAPPING, DISPOSAL ................. 18 12.
  • Page 6: Introduction

    EN.IO.PCE.PRE.28.SMART INTRODUCTION 1.1. Purpose of the document The subject of manual are smart pressure transmitters PCE-28.SMART, smart differential pressure hereinafter referred jointly to as the transmitters transmitters PRE-28.SMART . The manual applies to the following versions: standard, intrinsically safe Exi.
  • Page 7: Definitions And Abbreviations

    EN.IO.PCE.PRE.28.SMART 1.4. Definitions and abbreviations Table 1. Definitions and abbreviations. Item Abbr. Meaning "Lower Range Value" – the value of the set range expressed in physical units corresponding to the current of 4,000 mA, i.e. 0% of the output setpoint. The set range cannot exceed the set range limits. The minimum width of the set range |(URV-LRV)| is limited to 10% of the base range (URL-LRL).
  • Page 8: Safety

    3.3. Storage Transmitters shall be stored in a factory packaging, in a room without vapours and aggressive sub- stances, protected against mechanical impact. Allowable range of storage temperature: • PCE-28.SMART: -40 ... 80°C (-40…176°F); • PRE-28.SMART: -25 ... 80°C (-13…176°F).
  • Page 9: Identification

    EN.IO.PCE.PRE.28.SMART IDENTIFICATION 5.1. Manufacturer’s address APLISENS S.A. 03-192 Warsaw Morelowa 7 St. Poland 5.2. Transmitter identification Depending on the version of the transmitter, the nameplates may differ in the amount of information and parameters. Table 2. Symbols occurring on the transmitter nameplate.
  • Page 10: Installation

    EN.IO.PCE.PRE.28.SMART INSTALLATION 6.1. General recommendations It is recommended that in case of a gaseous medium, the transmitters should be installed above the measuring point so that condensate may flow to the point from which the meas- ured pressure is collected, while in case of liquid medium or steam, it should be installed below the point of pressure intake.
  • Page 11: Electrical Connection

    EN.IO.PCE.PRE.28.SMART ELECTRICAL CONNECTION 7.1. Cable connection to transmitter internal terminals All connection and installation operations shall be performed with disconnected supply volt- age and other external voltages, if used. Failure to provide proper connection of the transmitter may result in danger. Risk of electric shock and/or ignition in potentially explosive atmospheres.
  • Page 12: Connection Of Transmitter With The Option Of Using Local Hart Communication

    7.1.5. Cabling specification Aplisens S.A. recommends using two-wire screened twisted pair cable. The outer diameter of the cable shell from 6 to 9 mm (for cable gland PG-9) or from 8 to 10 mm (for cable gland PG-11) is recommended.
  • Page 13: Overvoltage Protection

    In order to protect against surges between the transmission line and the ground or housing (which are not protected by diodes connected between the line lines), additional protection in the form of surge gas stops shall be applied. In addition, an external protective device such as the APLISENS UZ-2 system or other.
  • Page 14: Resistance Load In Power Supply Line

    EN.IO.PCE.PRE.28.SMART 7.6.1. Resistance load in power supply line The power line resistance, power source resistance and other additional serial resistances increase the voltage drops between the power source and the transmitter terminals. The maximum current of stand- ard transmitters under normal operation conditions is defined as I_max = 20,500 mA , but during high alarm the value of current is defined as I max = 22,000 mA.
  • Page 15: Start-Up

    EN.IO.PCE.PRE.28.SMART START-UP The base range and the basic unit of the transmitter can be read out from its nameplate (➔ Transmitter identification). Use the transmitter within the allowable pressure limits. Risk of injury due to component break- age after exceeding the maximum permitted operating pressure. 8.1.
  • Page 16: Correction Of Impact Of Transmitter Mounting Position On Site - Pressure Reset

    − communicators from other companies, including those using DDL and DTM libraries; − PC computers equipped with HART modem (e.g. HART/USB converter by Aplisens S.A.) with Windows7 or Windows10 operating system with installed Raport 2; − PC computers equipped with HART modem using software from other companies, accepting DDL and DTM libraries;...
  • Page 17: Maintenance

    EN.IO.PCE.PRE.28.SMART 10. MAINTENANCE 10.1. Periodic inspections Periodic inspections shall be carried out in accordance with applicable standards. During the inspection, the condition of the pressure (absence of loosened elements and leaks) and electrical (check of con- nections reliability and condition of gaskets and glands) connectors, condition of separating diaphragms (tarnish, corrosion) and stability of fixing of the housing and mounting bracket (if used) shall be checked.
  • Page 18: Scrapping, Disposal

    EN.IO.PCE.PRE.28.SMART 11. SCRAPPING, DISPOSAL Worn or damaged devices shall be scrapped in accordance with WEEE Directive (2012/19/EU) on waste electrical and electronic equipment or returned to the manufacturer. 12. HISTORY OF REVISIONS Revision Document revision Description of changes Initial document version. Replaces the revision 01_05.D.005_2020-01.
  • Page 19: Explosion-Proof Device User Manual

    1. Introduction Explosion-proof device user manual EN.IX.PCE.PRE.28.SMART applies to pressure transmitters PCE-28.SMART, differentia pressure transmitters PRE–28.SMART and level probe PCE-28P.SMART in intrinsically safe version according to ATEX and IECEx marked on the rating plate as shown in p. 2.. and information about the Ex execution in the product Certificate. During installation and use of Ex transmitters, please refer to the instruction manual EN.IO.PCE.PRE.28.SMART with „Explosion-proof...
  • Page 20 EN.IO.PCE.PRE.28.SMART EN.IX.PCE.PRE.28.SMART 3. Permissible input parameters (based on data from the KDB 12ATEX 0071X and IECEx KDB12.0010X certificates) Permissible input parameters for power supply with: - Linear characteristic - Ui = 30V DC; Ii = 0,1A Pi - according to the table below - “Trapezial”...
  • Page 21 EN.IO.PCE.PRE.28.SMART EN.IX.PCE.PRE.28.SMART Figure 1. Connection of the transmitter with PD, PM12 and PZ electrical connectors. Figure 2. Connection of the transmitter with PK electrical connector. Figure 3. Connection of the transmitter with PKD electrical connector. Figure 4. Connection of the transmitter with SG electrical connector. Revision 01.A.001/2021.10...
  • Page 22 EN.IO.PCE.PRE.28.SMART EN.IX.PCE.PRE.28.SMART Figure 5. Connection of the transmitter with PM12 electrical connector. Figure 6. Connection of the transmitter with ALW electrical connector. Figure 7. Connection of the transmitter with ALM electrical connector. It is not allowed to repair or otherwise interfere with the transmitter’s electrical circuits in any way.
  • Page 23 EN.IO.PCE.PRE.28.SMART EN.IX.PCE.PRE.28.SMART 5. Electrostatic hazards A plastic nameplate, a light alloy housing varnish, a Teflon layer covering the elements of the transmitter diaphragm seal, a Teflon cable sheath and a heat-shrinkable sheath applied to a metal capillary constitute a non-conductive layer applied to the conductive substrate. Such transmitters, in dust explosion hazard zones, should be installed in a way that prevents electrostatic charging, in particular through contact with electrified dust falling off or blown from devices operating nearby.

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