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stellar labs SI-60 Owner's Manual

Cable hoist
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OIst
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anual
SI-60 and SI-75 Models
Safety • Operation • Installation • Parts
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
Subject to Change without Notification.
www.stellarindustries.com
© 2016 Stellar Industries, Inc.
Last Revision: 06/22/16

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  • Page 1 C able OIst ’ M wners anual SI-60 and SI-75 Models Safety • Operation • Installation • Parts Stellar Industries, Inc. 190 State Street PO Box 169 Garner, IA 50438 800-321-3741 Fax: 641-923-2811 Subject to Change without Notification. www.stellarindustries.com ©...
  • Page 2 Stellar Cable Hoist Manual Revisions Date of Revision Section Revised Description of Revision...

  • Page 3: Table Of Contents

    Table of Contents Introduction ..............iii Hydraulic Routing - Standard Lift Cylinder ......... 44 Hydraulic Routing - Telescopic Lift Cylinder ....... 45 Chapter 1 - Safety ............1 Hydraulic Routing - Reverse Mount Lift Cylinder ....... 46 Safety Decals of Note ..............3 Reverse Mount Lift Cylinder Mounting Kit - PN 56094 ....
  • Page 4 AN OVERVIEW TO OWNER, OPERATOR AND SERVICE PERSONNEL ABOUT SAFETY As the owner or employer, it is your responsibility to instruct the operator in the safe opera- tion of this equipment and to provide the operator with properly maintained equipment. FAILURE TO READ THIS MANUAL BY ANYONE WHO WILL OPERATE, SERVICE, OR WORK AROUND THIS CABLE HOIST IS A MISUSE OF THE EQUIPMENT.

  • Page 5: Introduction

    Introduction Stellar Cable hoists are designed to manual contain information pertaining to provide safe and dependable service for Stellar manufactured cable hoists in general a variety of operations. With proper use and may or may not apply to your specific and maintenance, these cable hoists will model.
  • Page 6 Page iv | Stellar SI Cable Hoist Owner’s Manual ®...

  • Page 7: Chapter 1 - Safety

    Chapter 1 - Safety Please Read the Following Carefully! devices. This portion of the manual contains infor- mation regarding all Stellar manufactured Always wear approved accident-preven- Cable Hoists. Some items contained within tion clothing such as: protective helmets, this chapter may not apply to your specific anti-slip shoes with steel toes, protective equipment.
  • Page 8 Maintenance Safety a top heavy unstable load. Never modify or alter any of the equipment, Do not use a chain between the reeving whether mechanical, electrical, or hydrau- cable and the container. A chain will not lic, without Stellar Industries’ approval. withstand the force applied to the cable.

  • Page 9: Safety Decals Of Note

    Safety Decals of Note WARNING WARNING BEFORE WORKING AROUND A RAISED HOIST, THE HOIST CRUSHING HAZARD MUST BE SUPPORTED BY THE HOIST PROP. Moving parts can (SEE HOIST PROP OPERATING crush and cut. INSTRUCTIONS) FAILURE TO DO SO COULD RESULT IN Keep hands and SERIOUS INJURY OR DEATH.
  • Page 10 Page 4 | Stellar SI Cable Hoist Owner’s Manual ®...

  • Page 11: Chapter 2 - Operation

    Chapter 2 - Operation Job-Site Set-Up tion. Thoroughly plan the lift before positioning • Be prepared for all situations. Keep fire the vehicle. Consider the following: extinguisher and first aid kit near. • Be sure all regular maintenance has 1. The vehicle should be positioned in an been performed.

  • Page 12: General Guidlines For Operation Of The Cable Hoist

    General Guidlines for Operation of the Cable Hoist Loading a Container 3. Lower the hoist to the full-down position 1. Back the truck up to the container to be and disengage the PTO. loaded and align the hoist rails with the container long sills.

  • Page 13: Loading Operation

    Loading Operation Back the truck up to the container to be loaded and align the hoist rails with the container long sills. Engage the PTO and raise the hoist until the rear roller is on the ground. Set the parking brakes and retract the reeving cylinders to connect the cable to the container.

  • Page 14: Unloading Operation - O.r. And I.o. Models

    Unloading Operation - O.R. and I.O. Models Back the truck up in front of where the container is to be spotted. Allow room for the container to roll-off of the hoist. Raise the hoist and retract the reeving cylinders. Allow gravity to pull the container to the ground.

  • Page 15: Unloading Operation - Extendable Tail Models

    Unloading Operation - Extendable Tail Models Back the truck up in front of where the container is to be spotted. Allow room for the container to roll-off of the hoist. Raise the hoist and retract the reeving cylinders. Allow gravity to pull the container to the ground.

  • Page 16: Correct Roll-Off Container Loads

    Correct Roll-Off Container Loads Correct Container Position Note: Removable front stops must be used and rear hold downs must match on container and roll-off hoist. Correct Position For Short Container Unsafe Roll-Off Container Loads The Container is Too Long Frame may crack or bend. Load Center is Too Far to the Rear Front Axle May Be Too Light Frame may crack or bend.

  • Page 17: Hoist Prop Operation

    Hoist Prop Operation WARNING BEFORE WORKING AROUND A RAISED HOIST, THE HOIST MUST BE SUPPORTED BY THE HOIST PROP. (SEE HOIST PROP OPERATING INSTRUCTIONS) FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH. IF THE HOIST PROPS CANNOT BE USED, CONSULT THE MAINTENANCE SECTION OF THE OPERATION MANUAL FOR THE PROPER PRECAUTIONS.
  • Page 18 Page 12 | Stellar SI Cable Hoist Owner’s Manual ®...

  • Page 19: Chapter 3 - Maintenance

    Chapter 3 - Maintenance Please read the following before performing any Daily Inspection maintenance on the Cable Hoist. Daily Inspection should occur each day before the 1. Only authorized service personnel are to perform Cable Hoist is put into use. Each day, inspect the maintenance on the Cable Hoist.

  • Page 20: Inspection Of Sheaves

    Inspection of Sheaves Under normal conditions, machines should receive periodic inspections, and their over- all condition recorded. Such inspections usually include the sheaves, and any other parts that may come into contact with the wire rope and subject it to wear. As an additional precaution, rope related work- ing parts, particularly in the area described below, should be re-inspected prior to the...

  • Page 21: Cable Replacement

    Cable Replacement Important: Standard replacement cable must be 7/8” diameter 6 x 37 extra improved plow steel with steel core (6 x 37 EXIWRC) with a 4.00” swaged button x 75’ (174” & 182” CT, or) 77 feet (194” CT) in length. 1.

  • Page 22: Choice Lubricants For Dx Bearings

    Choice Lubricants for DX Bearings Greases Recommended Type of Grease Description Premium Quality Stabilized, Anti-Oxidant Lithium Base Multi-Purpose Lithium Base with 3% Molybdenum Disulfide High Drop Point Multi-Purpose Calcium Based, for General Automotive and Industrial Use Calcium Grease, Water Stabilized, High Drop Point Anti-Friction Bearing Calcium Based with EP Additives Lithium Based...

  • Page 23: Chapter 4 - Specifications

    Shipping Dimensions: 300”L x 54”W x 39”H Weight: 6,400 lbs. - 7,400 lbs. Cylinders: Twin Double Acting 6 x 72 Lift Model SI-60/75 7 x 80 Reeving Model SI-60/75 7 x 90 Reeving Model SI-60/75 Low Pressure Hydraulic System Gear Driven Hydraulic Pump Large 3”...

  • Page 24: Cable Hoist Dimensions

    Cable Hoist Dimensions Specifications Chart CT (Cab to Trunnion) Models w/o Autotarper w/ Autotarper SI-60-174 OR/IO 281” 210” 174” 35.5” 174” 180” SI-60-182 OR/IO 289” 218” 174” 35.5” 182” 188” SI-60-194 OR/IO 301” 230” 186” 35.5” 194” 200” CT (Cab to Trunnion)

  • Page 25: Container Subframe

    Container Subframe NOTE: ALL DIMENSIONS ARE IN ACCORDANCE WITH ANSI Z245.60 TYPE "U" CONTAINER REQUIREMENTS FRONT VIEW MAX. 41.00 GUIDE ROLLER GROUND WHEEL MIN. 3.38 TYPICAL REAR 2" X 6" STANDARD HOLDDOWN MAX. 3.63 STRUCTURAL TUBING LEAD-IN-ROLLER PICKUP HOOK SIDE VIEW MIN.
  • Page 26 Page 20 | Stellar SI Cable Hoist Owner’s Manual ®...

  • Page 27: Chapter 5 - Installation

    Chapter 5 - Installation General Install Guidelines Cable Hoist Mounting and Assembly the strength of the original. Study names and locations of the parts and familiarize yourself with the Cable Hoist Tighten plastic insert or crimped steel-type before starting the assembly . Reading the lock nuts to approximately 110 percent of step-by-step instructions that follow will be the dry torque values shown in the chart...

  • Page 28: Truck Chassis Specifications

    Truck Chassis Specifications See the illustrations on pages 15-17 at the front of this manual for specific details. Front: 18,000 lbs. Minimum Axle Rating: Rear: 44,000 lbs. with walking beam type suspension Total RBM per frame rail = 2,400,000 in-lbs. (both channels) Frame Strength: Section Modulus (minimum) = 32 in for 36,000 PSI steel...

  • Page 29: Dimensions: 174 Models

    Dimensions: 174 Models Dimensions To Chassis Frame Rail Forward Mount 9 - 9/16 2 - 1/4 281 - 1/4 8 - 9/16 - 1/2 - 7/16 26 - 5/8 25 - 13/16 - 3/4 Chassis Frame Height Rearmost Axle To First Cut C.T.

  • Page 30: Dimensions: 182 Models

    Dimensions: 182 Models Dimensions to Chassis Frame Rail Forward Mount 9 - 9/16 2 - 1/4 289 - 1/4 8 - 9/16 - 1/2 87 - 1/2 - 5/8 - 13/16 21 - 3/4 Chassis Frame Height Rearmost Axle to First Cut C.T.

  • Page 31: Dimensions: 194 Models

    Dimensions: 194 Models Dimensions to Chassis Frame Rail Forward Mount 9 - 9/16 2 - 1/4 301 - 1/4 8 - 9/16 86 - 1/2 - 7/16 25 - 13/16 - 3/4 Chassis Frame Height Rearmost Axle to First Cut C.T.

  • Page 32: Step 2: Mount Hoist

    Step 2: Mount Hoist Note: Refer to the illustrations on the previous pages for dimensions. A. Position the hoist sub-frame onto truck frame, aligning and squaring up with truck frame. Remove the tacked-on side gussets. Clamp the subframe to the truck frame and then heavily tack in place.

  • Page 33: Step 3: Mount Lift Cylinders

    Step 3: Mount Lift Cylinders A. Check frame for bolts, rivets, etc. and clearance required (Refer to the previous pages) before placing the Lift Cylinder Weldment into place under the hoist sub-frame. B. Install the cylinder weldment cross tube. C. Install the Lift Cylinders and extend each cylinder rod 1/4”. Check the shaft to cylinder dimension on both sides.

  • Page 34: Mount Lift Cylinders Continued

    Mount Lift Cylinders Continued... F. (FORWARD MOUNT ONLY) Weld the Lift Cylinder Weldment to the sub-frame as shown in Figure C. Remove any gap between the weldment and sub-frame before welding. G. Make sure the cylinder cross tube is cen- FRONT tered.

  • Page 35: Step 5: Base Clamp Installation

    Step 5: Base Clamp Installation Before proceeding any further, it is necessary to raise the hoist and set it down on the hoist props. 1. Position the L-shaped base clamp between the sub-frame and truck frame as shown below. 2. Install the base clamp as shown below. 3.

  • Page 36: Optional Extender Clamp Install For 182/194 Models

    Optional Extender Clamp Install for 182/194 Models The optional extender clamp is for installation on the longer 182 and 194 cable hoists: 1. Position the L-shaped extender clamp between the sub-frame and truck frame as shown below. 2. Install the extender clamp as shown below. 3.

  • Page 37: Step 7: Hydraulic Relief Pressure Setting

    Step 7: Hydraulic Relief Pressure Setting 1. Locate the pressure gauge facing front of truck. 2. Loosen Jam Nut. 3. Using allen wrench, adjust to proper pressure. See Chapter 4: Specifications for pressure specifications. 4. Tighten Jam Nut, holding adjustment screw in posi- tion.

  • Page 38: Step 9: Air Control Installation

    Step 9: Air Control Installation ITEM PART DESCRIPTION QTY. PTO SWITCH 75868 CONTROLLER ASM 3 SECT AIR PED AIR - 62976 (Standard) D1810 TBE AIR SAEJ844 TYPE A .25 (RM) ELECTRIC* - PN 63142 (Optional) 45333 FTG .125NPT MALE / .25 TUBE QR KPAC FTG ADAPT PTC-MNPT 90 1/4-1/8 NI- 45687 PLATED BRASS...

  • Page 39: Optional Controller Bracket

    Optional Controller Bracket If the chassis floor is too thin to provide sturdy support for the controller pedestal, use the optional support hardware: ITEM PART DESCRIPTION QTY. 0335 CAP SCR 0.38-16X1.25 HHGR5 0347 NUT 0.38-16 HHGR5 NYLOC CLAMP CLAMP 2.00 BLK VINYL BRACKET BRKT 10GAX2.00X24.00 Note: The bracket can be bent, cut, trimmed, etc to allow fastening to the structure under the passenger seat.

  • Page 40: Step 10: Bumper Installation

    Step 10: Bumper Installation LIGHTED BUMPER Lighted Bumper Installation INSTALLATION 1. Align the holes in the lighted bumper with the holes in the hoist sub-frame apron. 2. Install six (6) 5/8NC x 1-3/4” GD.8 Cap Screws, twelve (12) Flat Washers, and six (6) Hex Nuts.

  • Page 41: Bumper Installation Continued

    Bumper Installation Continued... I.C.C. Bumper Installation 1. Connect the bumper weldment to the hoist with two (2) 3/4NC x 4-1/2” Cap Screws, Spacers, Flat Washers and Self-Locking Nuts. It may be necessary to use Flat Washers between the bumper uprights and the hoist frame. 2.

  • Page 42: Step 11: Hoist Up Light Installation

    Step 11: Hoist Up Light Installation PN 83115 KIT RAISED HOIST ALARM GEN2 USE 29409 TO GROUND BLACK WIRE PN 83115 ITEM PART DESCRIPTION QTY. 45907 SWITCH REMOTE KP60 30472 CAP SCR #10-24X1.25 BTNHD SS D0178 WASHER #10 SAE FLAT 26034 NUT #10-24 HH NYLOC ITEMS NOT SHOWN:...

  • Page 43: Step 12A: Fender Installation - Steel Tandem/Tri-Axle

    Step 12a: Fender Installation - Steel Tandem/Tri-Axle Steel Tandem/Tri-Axle Position fender to allow Position fender to allow for max air bag travel for max walking beam and spring compression. travel. Position fender to allow adequate clearance between fender & hydraulic cylinder in upright extended position.

  • Page 44: Step 12B: Fender Installation - Plastic Tandem/Tri-Axle

    Step 12b: Fender Installation - Plastic Tandem/Tri-Axle Plastic Tandem/Tri-Axle Match drill fenders and attach 3/8” bolt, flat washers and locknut. Weld front braces to cylinder mounting plate. Weld rear fender mounts to bumper. Weld on end caps. Weld center support to sub-frame. After fender has been located properly, locate and weld fender support.

  • Page 45: Step 14A: Removable Stop Installation

    Step 14a: Removable Stop Installation Stellar SI Cable Hoist Owner’s Manual | Page 39 ®...

  • Page 46: Step 14B: Intermediate Stop Installation

    Step 14b: Intermediate Stop Installation 47272 I.O. Fold Down Stop .38 Fillet Weld (Weld Both Sides, Do not Weld Ends) Outside Face of Hoist Frame PN 45621 O.R. Fold Down Stop .38 Fillet Weld Around Outside Face of Hoist Frame Page 40 | Stellar SI Cable Hoist Owner’s Manual ®...

  • Page 47: Step 15: Reflective Tape Installation

    Step 15: Reflective Tape Installation REF. ANSI Standard Z245.1-1999 Z.2.16 Vehicle Conspicuity PN 63907 (Both Sides - No Tarper) 54” 18” 24” 24” 24” 2 2 2 6” PN 63907 + 63908 (Both Sides - With Tarper) 36” 12” 6” 36”...

  • Page 48: Step 16: Apply Decals

    Step 16: Apply Decals WARNING Untrained Operator Hazard Read and understand all manuals and safety signs before operating or servicing this equipment. DANGER WARNING WARNING WARNING Electrocution Hazard Misuse Hazard Tipping Hazard Equipment Hazard Death or serious injury will result from inadequate clearance if hoist, load, or Do not attemp to load container unless hoist and...

  • Page 49: Chapter 6 - Hydraulics - Electrical

    Chapter 6 - Hydraulics - Electrical Hydraulic Schematic Auxilary Cylinder Extender Cylinder Reeving Cylinder Control Valve Auxilary Reeving Cylinder Ext. Tale Reeving Lift Cylinder Lift Lift Cylinder Stellar SI Cable Hoist Owner’s Manual | Page 43 ®...

  • Page 50: Hydraulic Routing - Standard Lift Cylinder

    Hydraulic Routing - Standard Lift Cylinder 90 DEG HOSE ENDS ON THE OUTSIDE 90 DEG HOSE ENDS ON THE OUTSIDE RETURN PRESSURE Standard Cylinder Mount ITEM PART DESCRIPTION ITEM PART DESCRIPTION 60132 CYLINDER 6.00X72.00 LIFT D1306 FTG ADAPT MSTR/FSTR 16-12 F5OG5 C4498 FTG ADAPT MSTR/MJIC 12-F5OX-S 6397...

  • Page 51: Hydraulic Routing - Telescopic Lift Cylinder

    Hydraulic Routing - Telescopic Lift Cylinder FITTING ON BOTTOM SIDE OF CYLINDER FITTING ON BOTTOM SIDE OF CYLINDER RETURN PRESSURE Telescopic Cylinder Mount ITEM PART DESCRIPTION ITEM PART DESCRIPTION 45737 CYLINDER 5.50X185.75 TELO KPAC 59843 VB 3-SECT VA20 KIT 46114 FTG MJIC/MSTR 90 12-16 C5OX D1306 FTG ADAPT MSTR/FSTR 16-12 F5OG5...

  • Page 52: Hydraulic Routing - Reverse Mount Lift Cylinder

    Hydraulic Routing - Reverse Mount Lift Cylinder 90 DEG HOSE ENDS ON THE OUTSIDE 90 DEG HOSE ENDS ON THE OUTSIDE RETURN PRESSURE Reverse Cylinder Mount ITEM PART DESCRIPTION ITEM PART DESCRIPTION 60132 CYLINDER 6.00X72.00 LIFT D1306 FTG ADAPT MSTR/FSTR 16-12 F5OG5 C4498 FTG ADAPT MSTR/MJIC 12-F5OX-S 6397...

  • Page 53: Reverse Mount Lift Cylinder Mounting Kit - Pn 56094

    Reverse Mount Lift Cylinder Mounting Kit - PN 56094 Part 1 NOTE: PN:45143 ALWAYS WELDED ON STREET SIDE 6.19 TYP. 2 4.00 1.50 TYP. 2 TYP. 2 Stellar SI Cable Hoist Owner’s Manual | Page 47 ®...
  • Page 54 Reverse Mount Lift Cylinder Mounting Kit - PN 56094 Part 2 NOTE: CABLE HOIST SHOWN AS REFERENCE ITEM PART DESCRIPTION QTY. 0343 WASHER 0.31 USS FLAT ZINC 0487 CAP SCR 0.31-18X1.75 HHGR5 0342 NUT 0.31-18 HHGR5 NYLOC 45143PC PLATE 0.25X3.00X5.75 45585 FTG 12-12-12-MJ-MJ-MJ TEE 45948...

  • Page 55: Hydraulic Routing - Reeving Cylinder

    Hydraulic Routing - Reeving Cylinder RETURN PRESSURE Reeving Cylinder ITEM PART DESCRIPTION ITEM PART DESCRIPTION 45243 CYLINDER 7.00X80.00 KPAC 45593 TUBE ASM 0.75X176.00 JIC KP6024-462 YZ 45349 CYLINDER 7X90 DA WINCH KPAC 45592 TUBE ASM 0.75X176.00 JIC KP6024-462 YZ C4498 FTG ADAPT MSTR/MJIC 12-F5OX-S 45767 HOSE 0.75(3000PSI)-12FJS SHORT-12MJ-70CL...

  • Page 56: Hydraulic Routing - Tail Extension Iox Cylinder Mount

    Hydraulic Routing - Tail Extension IOX Cylinder Mount RETURN PRESSURE Tail Extension IOX Cylinder Mount ITEM PART DESCRIPTION ITEM PART DESCRIPTION 46153 CYLINDER 3.50X40.00 KP60 IOX D1306 FTG ADAPT MSTR/FSTR 16-12 F5OG5 46680 FTG ADAPT MSTR/MJIC 8 F5OX-S 6397 GAUGE OIL LF 2.5 0-5000 CBM 46673 HOSE 0.50(3000PSI)-8FJS SHORT-8MJ-25CL D1189...

  • Page 57: Hydraulic Routing - Tail Extension Orx Cylinder Mount

    Hydraulic Routing - Tail Extension ORX Cylinder Mount RETURN PRESSURE Tail Extension ORX Cylinder Mount ITEM PART DESCRIPTION ITEM PART DESCRIPTION 45611 CYLINDER 3.50X80.00 KP60 ORX 59843 VB 3-SECT VA20 KIT 4594 FTG ADAPT MSTR/MJIC 8 F5OX-S D1306 FTG ADAPT MSTR/FSTR 16-12 F5OG5 46680 FTG MJIC/MSTR 90 8 C5OX 6397...

  • Page 58: Electrical Schematics

    Electrical Schematics EXISTING TRUCK WIRING HARNESS BACK-UP LIGHT TRUCK CAB (BLACK) LH, TURN, BRAKE, LIGHT HOIST UP (YELLOW) LIGHT TAIL, CLEARANCE, LIGHT GROUND WHITE (BROWN) (WHITE) REMOTE SWITCH RH, TURN, BRAKE, LIGHT (GREEN) COLORED Note: The Hoist Up Light will only GROUND be activated when the iginition is hot.

  • Page 59: Chapter 7 - Assembly Drawings

    Chapter 7 - Assembly Drawings Main Hoist Assembly SEE DUMP SELECTION CHART FOR DUMP WLDMT PART # ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY. 0335 CAP SCR 0.38-16X1.25 HHGR5 45556 CABLE ASM 0.88X71 FT 6X37 EXIWRC 0345 CAP SCR 0.38-16X1.50 HHGR5 45564 REAR ROLLER ASSEMBLY KP60 0346...

  • Page 60: Cable Guide Roller - Pn 46029

    Cable Guide Roller - PN 46029 ID PN 45369 1 45367 1 45365 1 45368 1 49600 1 Page 54 | Stellar SI Cable Hoist Owner’s Manual ®...

  • Page 61: Reeving Cylinder Assembly - Pn 60219

    Reeving Cylinder Assembly - PN 60219 174 and 182 Models PN 60219 ITEM PART DESCRIPTION QTY. 60005 CYLINDER 7.00X80.00 SI 45114 REEVING SHEAVE WLDMT KP60 0340 WASHER 0.25 USS FLAT ZINC 0333 NUT 0.25-20 HHGR5 NYLOC 19371 HOSE CLAMP 7.13-10.00 5416K43 18701 CLAMP PORT TUBE ZR518 45585...

  • Page 62: Chassis Mounted Parts

    Chassis Mounted Parts Page 56 | Stellar SI Cable Hoist Owner’s Manual ®...

  • Page 63: Chassis Mounted Parts

    Chassis Mounted Parts Item Description Qty. 45054 SUB-FRAME FRONT WELDMENT 45059 SUB-FRAME FRONT WELDMENT 46134 PLATE SUBFRAME EXTENDER CLAMP 46062 MOUNTING BRACKET RSRVR SI60 46063 TUBE RSRVR MOUNTING SI60 45600 MOUNT BRKT TRUCK FRAME LUG SI60 47089 NUT 0.63-18 HHGR5 NYLOC C1038 WASHER 0.63 USS FLAT ZINC 45762 PLATE SUBFRAME CLAMP BTTM SI60...

  • Page 64: Mounting Kit (Forward Mount) - Pn 55261

    Mounting Kit (Forward Mount) - PN 55261 NOTE: USE REAR HOLE TO BOLT CYLINDER PIN WLDMT PN 55261 ITEM PART DESCRIPTION QTY. 49997 TUBE 5.00X3.00X0.38WX56.00 49995ZP PIN WLDMT CYL MNT CABLE75 0500 CAP SCR 0.50-13X1.75 HHGR5 C6106 NUT 0.50-13 HHGR5 NYLOC 0352 WASHER 0.50 USS FLAT ZINC 55262...

  • Page 65: Mounting Kit (Reverse Mount) - Pn 56094

    Mounting Kit (Reverse Mount) - PN 56094 NOTE: USE REAR HOLE TO BOLT CYLINDER PIN WLDMT PN 56094 ITEM PART DESCRIPTION QTY. 49997 TUBE 5.00X3.00X0.38WX56.00 49995ZP PIN WLDMT CYL MNT CABLE75 0500 CAP SCR 0.50-13X1.75 HHGR5 C6106 NUT 0.50-13 HHGR5 NYLOC 0352 WASHER 0.50 USS FLAT ZINC 55262...

  • Page 66: Mounting Kit (Telescopic) - Pn 55265

    Mounting Kit (Telescopic) - PN 55265 PN 55265 ITEM PART DESCRIPTION QTY. 49997 TUBE 5.00X3.00X0.38WX56.00 49995ZP PIN WLDMT CYL MNT CABLE75 0500 CAP SCR 0.50-13X1.75 HHGR5 C6106 NUT 0.50-13 HHGR5 NYLOC 0352 WASHER 0.50 USS FLAT ZINC 45756PC COLLAR 2.51X3.50X1.50 W/HOLE 1593 MACHY WASHER 2.50ID 10GA 0507...

  • Page 67: Cab Guard - Pn 47263

    Cab Guard - PN 47263 Adjust position on truck frame to protect window & back of cab. Square cab guard with FRAME RAIL truck frame, clamp to truck frame using shims if needed. Drill three (3) 5/8" holes through cab guard and truck frame approx. 3" apart (both sides). Bolt cab guard to truck frame. PN 47263 ITEM PART...

  • Page 68: Under Body Tool Box - Pn 46579

    Under Body Tool Box - PN 46579 PN 46579 ITEM PART DESCRIPTION QTY. 46580 UBTB WLDMT OH 20X48X15 46578PC UBTB MNT WLDMT 15.00D-KPAC 46577 DOOR OH 16.19X40.06 VECTOR SPT-KPAC 0352 WASHER 0.50 USS FLAT ZINC 0359 CAP SCR 0.50-13X1.50 HHGR5 C6106 NUT 0.50-13 HHGR5 NYLOC 46590...

  • Page 69: Reservoir Assembly - Pn 46133

    Reservoir Assembly - PN 46133 RETURN PORT FACING THIS SIDE PN 46133 ITEM PART DESCRIPTION QTY. 46130 RSRVR WLDMT 60GAL KP60 15463 THERMO SIGHT GAUGE 45075 FILTER K-PAC TANK TOP C6353 WASHER 0.38 SAE FLAT YELLOW GR8 0335 CAP SCR 0.38-16X1.25 HHGR5 15464 TANK COVER C4845...

  • Page 70: Section Valve Bank Reservoir - Pn 45710

    2 Section Valve Bank Reservoir - PN 45710 PN 45710 Defau ITEM PART DESCRIPTION lt/QTY 46133 RSRVR ASM 60GAL KP60 46062 MOUNTING BRACKET RSRVR KP60 59841 VB 2-SECT VA20 KIT 8176 SCREW DRIVE #4X0.31 RND HD U ZINC 45802 FTG 16-16 MJ-MAORB 45 C4498 FTG 12-12 MJ-MORB STRAIGHT 85400...

  • Page 71: Section Valve Bank Reservoir - Pn 46642

    3 Section Valve Bank Reservoir - PN 46642 PN 46642 ITEM PART DESCRIPTION 46133 RSRVR ASM 60GAL KP60 9758 FTG 20-20 MAORB-FP 90 C2282 FTG 1.25 NPT TO 1.25 BARB D0652 FTG 32-32 MP-FP STREET ELBOW 90 BLK 45831 HOSE 1.25X19.00 KP60 C4750 VALVE BALL 2.00 59843...

  • Page 72: Reservoir Mounting Bracket For Pn 45710

    Reservoir Mounting Bracket for PN 45710 For Reservior PN 45710 ITEM PART DESCRIPTION 46062PC MOUNTING BRACKET RSRVR KP60 46063 TUBE RSRVR MOUNTING KP60 10662 CAP SCR 0.50-13X2.50 HHGR8 5468 NUT 0.50-13 HHGR8 NYLOC D0790 WASHER 0.50 SAE FLAT YELLOW GR8 For Reservior PN 46642 ITEM...

  • Page 73: Standard Lighted Bumper - Pn 45887

    Standard Lighted Bumper - PN 45887 PN 45887 ITEM PART DESCRIPTION QTY. 0335 CAP SCR 0.38-16X1.25 HHGR5 0340 WASHER 0.25 FLAT 0346 WASHER 0.38 FLAT 0347 NUT 0.38-16 HH NYLOC 0480 CAP SCR 0.25-20X1.00 HHGR5 0533 NUT 0.25-20 HH 0654 NUT 0.25-20 WING 2320 LICENSE PLATE LIGHT ROUND 430 W...

  • Page 74: Pintle Bumper - Pn 46818

    Pintle Bumper - PN 46818 PN 46818 ITEM PART DESCRIPTION QTY. 62293 BUMPER WLDMT 90K PINTLE TARPER 45039PC PLATE MUD FLAP BACKING 43"FENDER KP 13145 LIGHT CLEARANCE RED RND 2 LED 2320 LICENSE PLATE LIGHT ROUND 430 W 27626 LIGHT BACKUP LED 62391 13143 LIGHT STOP/TURN/TAIL 4 RND LED C4862...

  • Page 75: Icc Wide Bumper - Pn 53397

    ICC Wide Bumper - PN 53397 PN 53397 ITEM PART DESCRIPTION QTY. 53398 BUMPER WLDMT ICC WIDE 45813PC PLATE LINK ICC BUMPER 45815 SPACER 1.25ODX0.75IDX2.16 C6219 WASHER 0.75 SAE FLAT YELLOW GR8 C0538 NUT 0.75-10 HHGR8 NYLOC 58681 CAP SCR 0.75-10X2.50 HHGR8 5841 CAP SCR 0.75-10X4.50 HHGR8 Note: Drain hole...

  • Page 76: Icc Heavy Duty Bumper - Pn 46809

    ICC Heavy Duty Bumper - PN 46809 PN 46809 ITEM PART DESCRIPTION QTY. 46804 BUMPER WLDMT ICC HEAVY DUTY KPAC 46877PC PIVOT BLOCK WLDMT ICC KP60 5223 NUT 1.25-7 HHGR5 NYLOC 46810 PIN SNAP LOCK 1.00 KPAC 60-406 46811 CAP SCR 1.25-7X5.50 HHGR5 TYP.

  • Page 77: Icc Bumper Weldment - Pn 45574

    ICC Bumper Weldment - PN 45574 TYP(2) TYP (2) 19.00 16.00 TYP(2) 15.44 35.50 66.38 PN 45574 ITEM PART DESCRIPTION QTY. 45572 TUBE 3.00X2.00X0.25WX66.00 43138 PLATE 0.19X2.63X1.63 45573 TUBE 3.00X2.00X0.25WX22.63 21447 TUBE 3.00X2.00X0.25WX14.00 W=.47 TYP. 4 (.31) TYP. 4 22.00 THREE SIDES OF TUBE Stellar...

  • Page 78: Icc Standard Narrow Bumper - Pn 48848

    ICC Standard Narrow Bumper - PN 48848 PN 48846 ITEM PART DESCRIPTION QTY. BUMPER WLDMT STANDARD KP60 NRW 48849 27626 LIGHT BACKUP LED 62391 13145 LIGHT CLEARANCE RED RND 2 LED 13143 LIGHT STOP/TURN/TAIL 4 RND LED 10334 GROMMET 4.00 ROUND LAMP (PETERSON) C4862 GROMMET FOR 2 CLEARANCE 30700 18742 BACKUP ALARM ACORN 97 DECIBAL 2320...

  • Page 79: Icc Narrow Bumper - Pn 48846

    ICC Narrow Bumper - PN 48846 PN 48846 ITEM PART DESCRIPTION QTY. 48847 BUMPER WLDMT ICC NARROW KPAC 45813 PLATE LINK ICC BUMPER 45815 SPACER 1.25ODX0.75IDX2.16 5841 CAP SCR 0.75-10X4.50 HHGR8 C6219 WASHER 0.75 SAE FLAT YELLOW GR8 C0538 NUT 0.75-10 HHGR8 NYLOC 58681 CAP SCR 0.75-10X2.50 HHGR8 Note: Drain hole...

  • Page 80: Icc Extendable Bumper - Pn 62663

    ICC Extendable Bumper - PN 62663 PN 62663 ITEM PART DESCRIPTION QTY. 62664PC BUMPER WLDMT ICC STANDARD EXT 45813PC PLATE LINK ICC BUMPER 45815 SPACER 1.25ODX0.75IDX2.16 45623 CAP SCR 0.75-10X4.50 HHGR5 C0538 NUT 0.75-10 HHGR8 NYLOC 58681 CAP SCR 0.75-10X2.50 HHGR8 C6219 WASHER 0.75 SAE FLAT YELLOW GR8 Page 74 | Stellar...

  • Page 81: Tri-Axle Fenders - Pn 46299

    Tri-Axle Fenders - PN 46299 NOTE: Includes PN 46122 Tandem Fenders PN 46299 ITEM PART DESCRIPTION QTY. 46626 STD FEND WELDMENT-48" 45039PC PLATE MUD FLAP BACKING 43"FENDER KP 46627PC FENDER SUPPORT WELDMENT 0347 NUT 0.38-16 HH NYLOC 0351 CAP SCR 0.38-16X1.00 HHGR5 0537 NUT 0.50-13 HH 46590...

  • Page 82: Tandem Fenders - Pn 46122

    Tandem Fenders - PN 46122 PN 46122 ITEM PART DESCRIPTION QTY. 46121 WLDMT FENDER STEEL TANDEM KP60 46120PC TUBE REAR FENDER SUPPORT 46119PC WLDMT TUBE FRONT FENDER 46117PC TUBE FRONT FENDER SUPPORT 0537 NUT 0.50-13 HH 2826 NUT 0.63-11 HH NYLOC 46590 CAP SCR 0.50X1.50 SQ HD CP SS 47208PC PLATE 1.00X2.50X2.50 SPACER KP60...

  • Page 83: Tandem Fenders - Pn 46122 Continued

    Tandem Fenders - PN 46122 Continued... TYP. 4 TYP. 2 TYP. 2 TYP. 2 TYP. 8 TYP. 4 Stellar SI Cable Hoist Owner’s Manual | Page 77 ®...

  • Page 84: Tandem Poly Fenders - Pn 45795

    Tandem Poly Fenders - PN 45795 ITEM PART DESCRIPTION QTY. 10682 CAP SCR 0.38-16X1.50 BTNHD SOCKT SS 45565PC BRKT FENDER MNT CNTR KPAC TAND POLY BRKT FENDER MNT REAR KPAC TAND 45566PC POLY 45567 FENDER TANDEM HALF KPAC POLY 45569PC BRKT FENDER MNT FRRH KPAC TAND POLY 45570PC BRKT FENDER MNT FRLH KPAC TAND POLY 45571PC TUBE 2.00X2.00X0.25WX29.88 C0949...

  • Page 85: Tri-Axle Poly Fenders - Pn 45893

    Tri-Axle Poly Fenders - PN 45893 PN 45893 ITEM PART DESCRIPTION QTY. 45891 FENDER TRI-AXLE MIDDLE POLY KPAC 45890 FENDER TRI-AXLE FRNT/REAR POLY KPAC 59596 FENDER TRI-AXLE TRIM PLATES POLY PLATE FORMED BRKT CNTR TRI POLY FENDER KPAC 45892 (QTY 4 INCLUDED IN KIT 45892) PLATE FORMED BRKT TAPERED POLY FENDER KPAC 45892 (QTY 4 INCLUDED IN KIT 45892)

  • Page 86: Standard Lift Cylinder - Pn 55262

    Standard Lift Cylinder - PN 55262 PN 55262 ITEM PART DESCRIPTION QTY. 60132 CYLINDER 6.00X72.00 LIFT HOLLOW ROD C4498 FTG ORB/JIC STRT CONNT 12-F5OX-S Telescopic Lift Cylinder - PN 51078 NOTE: SEAL KIT P/N 48967 51078 45737 CYLINDER 5.50X185.75 TELO KPAC 46113 FTG 90DEG MSTR/MJIC 16-20C50X 46114...

  • Page 87: Standard Reeving Cylinder - Pn 51080

    Standard Reeving Cylinder - PN 51080 174 and 182 Models NOTE: SEAL KIT P/N 45306 51080 45243 CYLINDER 7.00X80.00 KPAC C4498 FTG ORB/JIC STRT CONNT 12-F5OX-S Long Reeving Cylinder - PN 51201 194 Models NOTE: SEAL KIT P/N 45306 51201 45349 CYLINDER 7.00X80.00 KPAC C4498...

  • Page 88: Tail Extension Cylinder - Pn 51202

    Tail Extension Cylinder - PN 51202 IOX Models NOTE: SEAL KIT P/N 51070 51202 CYLINDER ASM 3.50X40.00 KP60 IOX 46153 CYLINDER 3.50X40.00 KP60 IOX 46680 FTG MJIC/MSTR 90 8 C5OX Tail Extension Cylinder - PN 51203 ORX Models NOTE: SEAL KIT P/N 51071 51203 CYLINDER ASM 3.50X80.00 KP60 ORX 45611...

  • Page 89: Ratchet Strap Kit - Pn 45896

    Ratchet Strap Kit - PN 45896 (.19) W=.28 TYP. (2) 53.00 NOTE: FLUSH WITH BOTTOM OF TUBE. PN 45896 ITEM PART DESCRIPTION QTY. 45895 WINCH BAR STANDARD 45326 HOLD DOWN KIT CS 60793 HOLD DOWN KIT SS Stellar SI Cable Hoist Owner’s Manual | Page 83 ®...

  • Page 90: Ss Hold Down Kit - Pn 60793

    SS Hold Down Kit - PN 60793 PN 60793 ITEM PART DESCRIPTION QTY. 45495 WINCH TIE DOWN SS 45496 STRAP 3X36 W/LOOP KPAC 45497PC STRAP HOOK (HOLD-DOWN) KPAC C6106 NUT 0.50-13 HHGR5 NYLOC 0352 WASHER 0.50 USS FLAT ZINC C1001 CAP SCR 0.50-13X5.50 HHGR5 Page 84 | Stellar SI Cable Hoist Owner’s Manual...

  • Page 91: Cs Hold Down Kit - Pn 45326

    CS Hold Down Kit - PN 45326 PN 45326 ITEM PART DESCRIPTION QTY. 60805 WINCH TIE DOWN CS 45496 STRAP 3X36 W/LOOP KPAC 45497PC STRAP HOOK (HOLD-DOWN) KPAC C6106 NUT 0.50-13 HHGR5 NYLOC 0352 WASHER 0.50 USS FLAT ZINC C1001 CAP SCR 0.50-13X5.50 HHGR5 Stellar SI Cable Hoist Owner’s Manual | Page 85...
  • Page 92 Bolted Hold Down (Optional) - PN 42918 PN 42918 ITEM PART DESCRIPTION QTY. 42917PC HOLD DOWN WELDMENT 0356 CAP SCR 0.63-11X1.50 HHGR8 0526 WASHER 0.63 LOCK C5902 WASHER 0.63 SAE FLAT YELLOW GR8 45859 FLAT TAP HOLD DOWN KP60 2-5.5 TYP.

  • Page 93: Chapter 8 - Replacement Parts

    Chapter 8 - Replacement Parts Chassis Mounted Components Hydraulic Components Part number Description Part number Description 45600 Mount Brkt - Truck frame lug SI60 15463 Thermo Sight gauge 47531 Pin - Pivot 45074 Breather cap - Fill neck 45144 Pin - 2.50" drop shaft SI60 15464 Tank cover - Clean out 45756PC...
  • Page 94 Subject to Change without Notification. © 2016 Stellar Industries, Inc.

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