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Related Manuals for stellar labs Slider20-S
Summary of Contents for stellar labs Slider20-S
- Page 1 Slider20-S Hooklift Owner’s Manual Installation • Assembly Drawings • Parts Stellar Industries, Inc. 190 State Street PO Box 169 Garner, IA 50438 800-321-3741 Fax: 641-923-2811 Subject to Change without Notification. Rev 3 www.stellarindustries.com © 2021 Stellar Industries, Inc. PN 89391...
- Page 2 Slider Hooklift Manual Revisions Date of Revision Section Revised Description of Revision Page ii | Stellar Slider20-S Owner’s Manual ®...
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Page 3: Table Of Contents
Introduction iv Serial Tag Location ....................................v Chapter 1 - Specifications ................................... 1 Slider20-S Specifications ..................................1 Slider20-S Latch Locations for Skid Compatibility ..........................2 Slider20-S Latch Locations for Skid Compatibility (cont.)........................3 Slider20-S Latch Locations for Skid Compatibility (cont.)........................4 Slider20-S Grease Zerk Locations ................................4 Chapter 2 - Installation .................................... -
Page 4: Introduction
For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at 800-321-3741 Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST Or email at the following addresses: Technical Questions, and Information service@stellarindustries.com Order Parts parts@stellarindustries.com Warranty Information warranty@stellarindustries.com Page iv | Stellar Slider20-S Owner’s Manual ®... -
Page 5: Serial Tag Location
U.S. PATENTS CANADIAN PATENTS 6,749,389 6,558,104 5,427,495 6,749,389 Proudly Designed ® 5,108,247 6,065,942 5,082,417 5,108,247 and Manufactured 4214 MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC. PN C5942 in the USA by 35234 Stellar Slider20-S Owner’s Manual | Page v ®... - Page 6 This page intentionally left blank. Page vi | Stellar Slider20-S Owner’s Manual ®...
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Page 7: Chapter 1 - Specifications
*Assumes 3 ft. overhang from center of rear roller pin (Bumper typically 12” from center of roller pin) **Assumes 5 ft. overhang from center of rear roller pin (May require bumper and latch options) ***Weight Distribution Required Stellar Slider20-S Owner’s Manual | Page 1 ®... -
Page 8: Slider20-S Latch Locations For Skid Compatibility
Slider20-S Latch Locations for Skid Compatibility Page 2 | Stellar Slider20-S Owner’s Manual ®... -
Page 9: Slider20-S Latch Locations For Skid Compatibility (Cont.)
Slider20-S Latch Locations for Skid Compatibility (cont.) Stellar Slider20-S Owner’s Manual | Page 3 ®... -
Page 10: Slider20-S Latch Locations For Skid Compatibility (Cont.)
Slider20-S Latch Locations for Skid Compatibility (cont.) Slider26 Slider20-S Grease Zerk Locations QTY. (2) BOTH ENDS OF SLIDE CYLINDER QTY. (2) QTY. (2) QTY. (2) QTY. 2 QTY. (1) QTY. (2) QTY. (2) QTY. (2) QTY. (2) Note: Grease After Every 100 Cycles. -
Page 11: Chapter 2 - Installation
Vehicle Safety Act. Please reference the Code of Federal Regulations, title 49 - Transportation, Volume 5 (400-999), for further information, or visit http://www.gpoaccess.gov/nara/index.html for the full text of Code of Federal Regulations. Stellar Slider20-S Owner’s Manual | Page 5 ®... -
Page 12: Torque Data Chart
“Dry” means plain or zinc plated without lubrication. Tighten lubricated bolts to approximately 80% of dry bolts. Page 6 | Stellar Slider20-S Owner’s Manual ®... -
Page 13: Installation Note
Additional holes may not be added to the tie-down plates. • Using the tie-down castings as a guide, drill 11/16” holes through the truck frame as shown. Stellar Slider20-S Owner’s Manual | Page 7 ®... -
Page 14: Step 3: Install Bumper
• Before drilling and bolting to the frame, confirm adequate room for cable routing be- tween in-cab controls and the valve bank. Note: The top of the reservoir should not be above the truck frame. Page 8 | Stellar Slider20-S Owner’s Manual ®... -
Page 15: Reservoir Assembly (2 Section Cable Controls) - Pn 94582
Stellar Slider20-S Owner’s Manual | Page 9 ®... -
Page 16: Reservoir Assembly (3 Section Cable Controls) - Pn 94606
Page 10 | Stellar Slider20-S Owner’s Manual ®... -
Page 17: Reservoir Assembly (2 Sectoin Air Controls) - Pn 94583
Stellar Slider20-S Owner’s Manual | Page 11 ®... -
Page 18: Reservoir Assembly (3 Sectoin Air Controls) - Pn 94607
Page 12 | Stellar Slider20-S Owner’s Manual ®... -
Page 19: Reservoir Subassembly - Pn 86006
FILTER PIPE TANK TOP 85928 FILTER TANK TOP 20 FORB 58396 GASKET RG-11 TANK TOP FILTER 0335 CAP SCR 0.38-16X1.25 HHGR5 C6353 WASHER 0.38 SAE FLAT YELLOW GR8 C4845 PLUG 0.75 NPT SQ HD BLK Stellar Slider20-S Owner’s Manual | Page 13 ®... -
Page 20: Valve Bank Parts Drawing
CTRLS WITH HANDLE PN 30381 SPOOL SPRING KIT WITH COVER PN 43776 AIR ACTUATOR PN 26566 MAIN RELIEF VALVE PN 28510 SPOOL RETAINER PN 61522 HANDLE PN 26130 SPOOL SEAL KIT PN 29683 Page 14 | Stellar Slider20-S Owner’s Manual ®... -
Page 21: Step 7: Install Pto And Pump
• Use the brand specific PTO/Pump installation instructions. If the directions are not quite clear, contact Stellar Customer Service or consult with a hydraulic specialty house or ® company prior to installation. Stellar Slider20-S Owner’s Manual | Page 15 ®... -
Page 22: Face Seal/O-Ring Size Chart
• Keep these lines away from sharp edges. • Keep these lines away from the exhaust or other temperature extreme items. • Keep these lines away from the driveshaft or other moving items. Page 16 | Stellar Slider20-S Owner’s Manual ®... -
Page 23: Hose Kit - Pn 94576 (Fixed Hook Height Models)
Hose Kit - PN 94576 (Fixed Hook Height Models) PRESSURE FROM PUMP RETURN TO TANK Stellar Slider20-S Owner’s Manual | Page 17 ®... -
Page 24: Hose Kit - Pn 94575 (Adjustable Hook Height Models)
Hose Kit - PN 94575 (Adjustable Hook Height Models) PRESSURE FROM PUMP RETURN TO TANK Page 18 | Stellar Slider20-S Owner’s Manual ®... -
Page 25: Power Beyond Vdm8 Valve
• A standard Stellar Hooklift will have 6 hydraulic lines attached to the valve. With Power ® Beyond activated, they will have 7 hydraulic lines attached to the valve. Stellar Slider20-S Owner’s Manual | Page 19 ®... -
Page 26: Step 9: Route Electrical Components
RH TURN/ (WHITE/BROWN) BLACK) BROWN/ BROWN/ (WHITE/BROWN) STOP STOP BACKUP YELLOW) YELLOW) RED LIGHT RED LIGHT WHITE LIGHT (WHITE/ (WHITE/ (WHITE/ BROWN/ BROWN/ BLACK) YELLOW) YELLOW) TAG LIGHT TAG LIGHT (BROWN) (BROWN) Page 20 | Stellar Slider20-S Owner’s Manual ®... -
Page 27: Step 10: Install Cab And Pto Controls
20057 CAP SCR 0.31-18X6.50 HHGR5 (3 Section Only) 0491 CAP SCR 0.31-18X4.00 HHGR5 (2 Section Only) CONTROL CABLES TO VALVE BANK 0343 WASHER 0.31 USS FLAT ZINC 0342 NUT 0.31-18 HHGR5 NYLOC Stellar Slider20-S Owner’s Manual | Page 21 ®... -
Page 28: Air Controls
Note: The Hoist Up Light will only be activated when the iginition is hot. It is recommended to tap into the GROUND LIGHT PTO light power source when wiring. TO FRAME FUSE BLOCK GROUND Page 22 | Stellar Slider20-S Owner’s Manual ®... -
Page 29: Step 11: Install Hoist Up Light Sensor - Pn 83115
USE C0073 TO CONNECT RED WIRE TO THE CONTROLLER ASSEMBLY PEDESTALS (BLUE) DUMP UP LIGHT WIRE NOTE: BRACKET SHOWN AS REFERENCE ONLY Step 12: Install mud flaps and fenders. See brand specific installation instructions. Stellar Slider20-S Owner’s Manual | Page 23 ®... -
Page 30: Step 13A: Apply Hooklift Assembly Decals
25627 DECAL WARNING CRUSH 45955 DECAL WARNING HOOK HEIGHT MATCH 35234 DECAL STELLAR MADE IN THE USA 52681 DECAL STELLAR LOGO 6.00X16.50 55832 DECAL DANGER ELECTROCUTION HOOK 68024 DECAL WARNING UNTRAINED OPERATOR Page 24 | Stellar Slider20-S Owner’s Manual ®... -
Page 31: Step 13B: Apply Chassis Decals
91219 DECAL HITCH CAPACITY 30K REAR BUMPER - ABOVE PINTLE LOCATION; DISCARD OTHERS 68222 DECAL HITCH CAPACITY 90K 45697 ENGINE SPEED PTO CAUTION IN CAB 69463 DECAL BACK-UP ALARM VERIFY IN CAB Stellar Slider20-S Owner’s Manual | Page 25 ®... -
Page 32: Step 14: Fill Reservoir And Activate Hydraulic Flow
Permanent thread lock should not be used. 6. Release all functions and disengage the PTO. Snap tamper cap into position over the jam nut. The break away clip will be destroyed if the cap is removed. Page 26 | Stellar Slider20-S Owner’s Manual ®... -
Page 33: Chapter 3 - Assembly Drawings
86161 SET SCREW 0.38-16X0.75 W/ RED PATCH 60348 COLLAR 0.31X0.75X0.31 UHMW 60470 BRKT PLUNGER VILLA HYD VALVE 0339 CAP SCR 0.25-20X2.50 HHGR5 0333 NUT 0.25-20 HHGR5 NYLOC 0340 WASHER 0.25 USS FLAT Stellar Slider20-S Owner’s Manual | Page 27 ®... - Page 34 91114 TUBE ASM 0.50X44.80 SLIDER26 GEN2 JIB RETRACT ZC 91116 TUBE ASM 0.50 SLIDER20S GEN2 JIB RETRACT VALVE ZC 91115 TUBE ASM 0.50X93.46 SLIDER20S JIB EXTEND ZC 94492 ORIFICE 8 LOHL6-S .094 Page 28 | Stellar Slider20-S Owner’s Manual ®...
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Page 35: Dump Assembly - Pn 89235
COLLAR 2.51X3.50X1.13 UHMW 0343 WASHER 0.31 USS FLAT 0427 MACHY WASHER 2.00ID 10GA 8622 CLAMP HOSE/TUBE AG-2 53737CR PIN 2.00X13.81 58052 SET SCREW 0.50-13X0.50 W/ RED PATCH 54522CR PIN TEAR DROP 2.00X4.38 W/ZERK ZC Stellar Slider20-S Owner’s Manual | Page 29 ®... -
Page 36: Outside Latch Assembly - Pn 55358 (Optional)
LATCH WLDMT OUTSIDE CS BOLT ON 54816 LATCH WLDMT OUTSIDE SS BOLT ON D0790 WASHER 0.50 SAE FLAT YELLOW GR8 16 10666 CAP SCR 0.50-13X1.25 HHGR8 NOTE: DUMP SECTION SHOWN FOR REFERENCE Page 30 | Stellar Slider20-S Owner’s Manual ®... -
Page 37: Inside Latch Assembly - Pn 88041 (Optional)
Stellar Slider20-S Owner’s Manual | Page 31 ®... -
Page 38: Secondary & Dump Latch Assembly - Pn 94610
Page 32 | Stellar Slider20-S Owner’s Manual ®... -
Page 39: Secondary & Dump Latch Bom - Pn 94610
Stellar Slider20-S Owner’s Manual | Page 33 ®... -
Page 40: Main Cylinder Assembly - Pn 66826
HOSE CLAMP 4.13-7.00 5416K38 65957 CYLINDER 4.50X59.50 TUBE ASM 0.50X25.64 SLIDER 20S CS 66942 EXTEND YZ TUBE ASM 0.50X45.42 SLIDER 20S CS 66943 RETRACT YZ TUBE ASM 0.50X44.21 SLIDER 20S SS 66941 RETRACT YZ Page 34 | Stellar Slider20-S Owner’s Manual ®... -
Page 41: Jib Assembly (35.63" Hook Height) - Pn 94628
CYLINDER ASM 3.00X30.00 SHORT BOSS'S 94627 W/#8 FTGS 58052 SET SCREW 0.50-13X0.50 W/ RED PATCH 89287 COLLAR 2.01X3.00X1.13 UHMW 0377 MACHY WASHER 2.00ID 14GA 0108 SNAP RING 2.00 7200-200 47847CR PIN 2.00X8.44 SR ZC Stellar Slider20-S Owner’s Manual | Page 35 ®... -
Page 42: Jib Assembly (54" Hook Height) - Pn 94629
CYLINDER ASM 3.00X30.00 SHORT BOSS'S 94627 W/#8 FTGS 58052 SET SCREW 0.50-13X0.50 W/ RED PATCH 89287 COLLAR 2.01X3.00X1.13 UHMW 0377 MACHY WASHER 2.00ID 14GA 0108 SNAP RING 2.00 7200-200 47847CR PIN 2.00X8.44 SR ZC Page 36 | Stellar Slider20-S Owner’s Manual ®... -
Page 43: Jib Assembly (35.63/54" Hook Height) - Pn 94630
CAP SCR 0.38-16X1.00 SS 66609 TUBE ASM 0.25X65.65 SLIDER20S JIB HH YZ 66610 TUBE ASM 0.25X65.19 SLIDER20S JIB HH YZ 58052 SET SCREW 0.50-13X0.50 C3397 SET SCREW 0.38-16X0.38 W/ RED PATCH 8622 CLAMP HOSE/TUBE AG-2 Stellar Slider20-S Owner’s Manual | Page 37 ®... - Page 44 DESCRIPTION 0479 CAP SCR 0.25-20X0.75 HHGR5 0333 NUT 0.25-20 HHGR5 NYLOC C5606 CLAMP 0.25 BLK VINYL 66609 TUBE ASM 0.25X65.65 SLIDER20S JIB HH YZ 66610 TUBE ASM 0.25X65.19 SLIDER20S JIB HH YZ Page 38 | Stellar Slider20-S Owner’s Manual ®...
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Page 45: Hose Track - Pn 89324
D0894 CAP SCR #10-24X0.75 BTNHD SS C4956 NUT #10-24 HH NYLOC SS D0178 WASHER #10 SAE FLAT 89325 HOSE TRACK WLDMT SLIDER20S GEN2 0333 NUT 0.25-20 HHGR5 NYLOC C5606 CLAMP 0.25 BLK VINYL Stellar Slider20-S Owner’s Manual | Page 39 ®... -
Page 46: Extension Cylinder Assembly - Pn 94627
Hook Height PN 54529 Port Side O-Ring PN D1246 ITEM PART DESCRIPTION QTY. 54521 CYLINDER 3.00X17.88 C4922 FTG 4-6 MFS-MORB STRAIGHT NOTE: BUSHINGS ARE SHOWN FOR REFERENCE ONLY. SEAL KIT: PN 42471 Page 40 | Stellar Slider20-S Owner’s Manual ®... -
Page 47: Toolbox Assembly - Pn 8480
NUT 0.25-20 HHGR5 NYLOC 5468 NUT 0.50-13 HHGR8 NYLOC 8833 CAP SCR 0.50-13X2.00 HHGR8 D0790 WASHER 0.50 SAE FLAT YELLOW GR8 ITEMS NOT SHOWN: C5976 (8 FT)WEATHERSTRIP 70174 OH DOOR STOP KIT Stellar Slider20-S Owner’s Manual | Page 41 ®... -
Page 48: Optional Tab Alarm Kit - Pn 43120
ITEMS NOT SHOWN: 97097 - INSTRUCTIONS TAB ALARM KIT X 1 NOTE: WHEN USED WITH AIR CONTROL TOWERS BRACKET (PN 26293) IS NOT USED B/C COMPONENTS ARE TO BE INSTALLED IN TOWER ASSEMBLY Page 42 | Stellar Slider20-S Owner’s Manual ®... -
Page 49: Optional Tab Alarm (Cont.) - Pn 43120
DUMP TUBE AND OUT. FROM THERE THE HARNESS RUNS TO THE FRONT OF THE TRUCK ATTACHING TO THE BASE OR INBETWEEN THE TRUCK FRAME RAILS TO BE CONNECTED TO WIRE HARNESS PN 26291. Stellar Slider20-S Owner’s Manual | Page 43 ®... -
Page 50: Optional Tab Alarm Wire Harness - Pn 26291
Optional Tab Alarm Wire Harness - PN 26291 Page 44 | Stellar Slider20-S Owner’s Manual ®... -
Page 51: Optional Proximity Switch Wire Harness - Pn 26416
Stellar Slider20-S Owner’s Manual | Page 45 ®... - Page 52 Subject to Change without Notification. © 2021 Stellar Industries, Inc.
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