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stellar labs Slider65 Owner's Manual

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O
WNER
Safety, Installation, Maintenance, and Operation
Subject to Change without Notification.
© 2007 Stellar Industries, Inc.
'
S
Stellar Slider65 Hooklift
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
www.stellarindustries.com
M
ANUAL
Manual Part No. 40241
Last Revision: 9/20/07

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  • Page 1 ’ WNER ANUAL Safety, Installation, Maintenance, and Operation Stellar Slider65 Hooklift Stellar Industries, Inc. 190 State Street PO Box 169 Garner, IA 50438 800-321-3741 Fax: 641-923-2811 www.stellarindustries.com Subject to Change without Notification. Manual Part No. 40241 © 2007 Stellar Industries, Inc.
  • Page 2 Slider65 Hooklift Manual Revisions Date of Revision Section Revised Description of Revision...

  • Page 3: Table Of Contents

    Chapter 4 - Specifications ... . . 11 Main Cylinder Assembly - PN 39043 ..37 Stellar Slider65 Hydraulic Hooklift Jib Assembly - PN 34142 ....38 Specifications .
  • Page 4 Slider65 Owner’s Manual AN OVERVIEW TO OWNER, OPERATOR AND SERVICE PERSONNEL ABOUT SAFETY As the owner or employer, it is your responsibility to instruct the operator in the safe opera- tion of this equipment and to provide the operator with properly maintained equipment.

  • Page 5: Introduction

    Introduction Stellar Hooklifts are designed to provide safe Stellar manufactured hooklifts in general and dependable service for a variety of and may or may not apply to your specific operations. With proper use and model. maintenance, these hooklifts will operate at peak performance for many years.

  • Page 6: Loader Nomenclature

    Slider65 Owner’s Manual Loader Nomenclature The Stellar Slider is a hydraulic, body-loading device when mounted on a truck chassis. It can handle a multitude of bodies ranging from flatbeds to recycling containers and dump bodies. Two independently controlled cylinders operate all the functions of the Slider. By varying the cylinders operations, the Slider can be used to dump or unload a body.

  • Page 7: Chapter 1 - Safety

    Safety Chapter 1 - Safety anti-noise headphones, protective glasses, Please Read the Following Carefully! This breathing apparatus, and reflective jackets. portion of the manual contains information Consult your employer regarding current regarding all Stellar manufactured hooklifts. safety regulations and accident-prevention Some items contained within this chapter equipment.

  • Page 8: Stability

    Slider65 Owner’s Manual Replace any decals that are missing, dam- weight can be lifted. aged, or not legible. Keep everyone clear when loading, unload- ing, and dumping. The safety instruction plates, notices, load charts and any other sticker applied to the...

  • Page 9: Chapter 2 - Operation

    Operation Chapter 2 - Operation Job-Site Set-Up Operator Requirements Thoroughly plan the lift before positioning the vehicle. Consider the following: Operation is limited to the following peo- ple: 1. The vehicle should be positioned in an A. Qualified individual. area free from overhead obstructions to B.

  • Page 10: Operation Overview

    Slider65 Owner’s Manual Hooklift Controls Operation Overview Unloading Operation 1. Be familiar with the sequence and oper- ation of the hooklift controls. 1. Stop the truck at the location you wish to unload. 2. Each individual hooklift function should have control function decals. Replace 2.

  • Page 11: Unloading Operation

    Operation Unloading Operation 2. Put the truck in neutral and engage the PTO. 1. Stop the truck at the location you wish to unload. 4. Pull jib lever the jib cylinder is fully retracted, 3. Locate the black control lever labeled jib. thus releasing tabs.

  • Page 12: Loading Operation

    Slider65 Owner’s Manual Loading Operation 2. Engage the hook to the body by 1. Position the truck in line with the maneuvering the hooklift with the red(lift) body you intent to pick up. lever and the black (jib) lever. 4. Push the black(jib) lever until 3.

  • Page 13: Dumping Operation

    Operation Dumping Operation 1. Stop the truck at the location 2. Put the truck in neutral and engage the PTO. you wish to dump the load. 3. Locate the red lever labeled lift. 4. Pull the lift lever to dump the body. 5.
  • Page 14 Slider65 Owner’s Manual...

  • Page 15: Chapter 3 - Maintenance

    Maintenance Chapter 3 - Maintenance 1. Hydraulic oil level. Please read the following before performing any 2. Loose parts or damage to structures or weld. maintenance on the hooklift. 3. Cylinder movement due to leakage. 1. Only authorized service personnel are to perform 4.

  • Page 16: Choice Lubricants For Dx Bearings

    Slider65 Owner’s Manual Choice Lubricants for DX Bearings Greases Recommended Type of Grease Description Premium Quality Stabilized, Anti-Oxidant Lithium Base Multi-Purpose Lithium Base with 3% Molybdenum Disulfide High Drop Point Multi-Purpose Calcium Based, for General Automotive and Industrial Use Calcium Grease, Water Stabilized, High Drop Point...

  • Page 17: Chapter 4 - Specifications

    Specifications Chapter 4 - Specifications • Will accommodate bodies from 16-feet up to 22-feet (4877mm to 6706mm) long and still attain the maximum dump angle on a 41-inch (1041mm) high frame truck. Longer bodies may be accommodated with reduced dumping capabilities. •...

  • Page 18: Stellar Slider65 Hydraulic Hooklift Specifications

    Slider65 Owner’s Manual Stellar Slider65 Hydraulic Hooklift Specifications 54" H.H.(1372mm): Max. Lifting Capacity: 52,000lbs. (23,587kg), evenly distributed in, or on the body. 54" H.H.(1372mm): Max. Dumping Capacity: 65,000lbs. (29,484kg), evenly distributed in, or on the body. Operating Pressure: 4,500psi (31Mpa) 61.75"(1568mm):...

  • Page 19: Chapter 5 - Decals

    Decals Chapter 5 - Decals Decals of Note Electrocution Hazard Decal Hands Clear Decal Location: On each side of the jib base. Location: On each side of the jib base. Function: To inform the operator of the hazard Function: To inform the operator of the associated with electrocution, the possible hazard associated with jib operation, the consequences should the hazard occur, and...

  • Page 20: Decal Kit Placement - Pn 31827

    Slider65 Owner’s Manual Decal Kit Placement - PN 31827 PN 31827...

  • Page 21: Chapter 6 - Installation

    Chapter 6 - Installation Installation Every hooklift installation is unique. However, certain guidelines exist that apply to every model. Listed below is a general set of chronlological steps that may be followed when installing a Stellar Hooklift. If any questions arise during the installtion process, feel free to contact your local dealer or Stellar Customer Service at 800-321-3741.

  • Page 22: Installation Steps - Basic Guidelines

    Slider65 Owner’s Manual Installation Steps - Basic Guidelines 1. Clear the truck frame. 2. Set the Slider on the truck frame. a. The front plate of the base needs to be at least 2” behind the cab or any equip- ment mounted behind the cab.
  • Page 23 Installation 8. Install tarper tower (If applicable). a. See brand specific installation instructions. 9. Mount hydraulic reservoir tank and valve bank. a. Make sure the tank isn’t too far away if cables are being used. b. Don’t raise the tank above the frame height. c.

  • Page 24: Mounting Kit - Pn 40017

    Slider65 Owner’s Manual Mounting Kit - PN 40017 Angle mount notched for frame bolt. 20” long angle mount at front of base. 18” angle mount at pivot point. THE TWO FRONT MOUNTS EACH USE FOUR BOLTS (5199). PN 40017 40018 ANGLE 4.00X6.00X.50WX20.00 5199 CAP SCR 1.00X8X3.00 HHGR8 ZY...

  • Page 25: Reservoir Assembly - Pn 40022

    Installation Reservoir Assembly - PN 40022 PN 40022 26510 RSRVR ASM 25GAL K MODEL 26737 HOSE 0.75(471TC-JC-J9-12-12-12-24) d1435 FTG ADAPT O'RING 12-10 7353 NIPPLE 2.00 HEX PIPE 2FF 0352 WASHER 0.50 USS FLAT ZINC c4903 FTG SL LOK SWIVEL 12-C6LO-S C6106 NUT 0.50-13 HHGR5 NYLOC 0501 CAP SCR 0.50-13X2.00 HHGR5 C2252 FTG ADAPT 8-10-F5OLO-S...

  • Page 26: Setting System Relief Pressure

    Slider65 Owner’s Manual Setting System Relief Pressure Never Exceed the Maximum Pressure of 4500 psi. Never adjust System Relief Pressure to allow Loader Capacity to exceed chassis GVW and always per- form a weight distribution before installation and after System Relief Pressure adjustments to confirm Loader Capacity and chassis compatibility.
  • Page 27 Installation Setting System Relief Pressure Continued 2. Push the red (lift) lever until the boom bottoms out. 1. Engage the PTO. Run the PTO at 1200 RPM. Keep pushing the lever forward until steps 3-5 are complete. 4. Adjust the system relief pressure using 4 mm allen 3.

  • Page 28: Installation Instructions For The Power Beyond Vdm8 Valve

    Slider65 Owner’s Manual Installation Instructions for the Power Beyond VDM8 Valve These instructions ar intended for correct installation of power beyond on a Salami VDM8 valve bank. If any hydraulic component is integrated after this valve the power beyond must be installed correctly, or serious damage may incur to the hydraulic system.

  • Page 29: Dump Light Kit Installation

    Installation Dump Light Kit Installation • Bolt L-bracket to front of base, drilling and tapping holes in appropriate area. • Attach dump light switch to L-bracket. • Drill and tap ¼-20 hole in bottom of secondary tube. Hole should be located directly above dump light switch when secondary is in lowered position.

  • Page 30: Controller Assembly - Pn 38841

    Slider65 Owner’s Manual Controller Assembly - PN 38841 CONTROLLER CABLES TO VALVE BANK PN 38841 37474 CONTROLLER CTR LOCK RIGHT BEND 37475 CONTROLLER CTR LOCK LEFT BEND 37470 VALVE CTRL CONSOLE 2LEVER RVC 0491 CAP SCR 0.31-18X4.00 HHGR5 0343 WASHER 0.31 USS FLAT ZINC...

  • Page 31: Stop System Overview - Pn 40029

    Installation STOP System Overview - PN 40029 The STOP system must be hooked up properly for the loader to operate. The loader is equipped with a STOP (Stellar Tab Operation Protection) system. It is designed to protect the loader and operator from damage caused by improper loader operation.

  • Page 32: Stop System - Push/Pull Switch (Pn C0868)

    Slider65 Owner’s Manual STOP System - Push/Pull Switch (PN C0868) Make sure to disconnect the batteries! A decal mounting bracket (standard cab controls only) has been provided that will allow for mounting of the push/pull switch (PN C0868) and indicator light (PN D1698).
  • Page 33 10953 SWITCH LIMIT OMRON 52F4219 NO/NC 40025 BRKT STOP SYSTEM 190-24-65S BTM 40026 BRKT STOP SYSTEM 190-24-65S TOP 0479 CAP SCR 0.25-20X0.75 HHGR5 0437 CAP SCR 0.25-20X1.25 HHGR5 0333 NUT 0.25-20 HHGR5 NYLOC 12 41132 UNLOADER INSTALL KIT SLIDER65...
  • Page 34 39337 MANIFOLD ASM UNLOADER C2252 FTG ADAPT 8-10-F5OLO-S 12153 PLUG STR HOLLOW HEX 0.63 10-HP5ON C0933 CAP SCR 0.31-18X4.50 HHGR5 0343 WASHER 0.31 USS FLAT ZINC 0342 NUT 0.31-18 HH NYLOC 41130 BRKT DUMP VAVLE SLIDER65 0488 CAP SCR 0.31-18X2.00 HHGR5...

  • Page 35: Stop System - Unloader Manifold

    Installation STOP System - Unloader Manifold Details Install the four equal length hoses between the unloader manifold and the tank mount- ed valve bank. The unloader manifold is attached to a bracket on the reservoir assembly. See the following pages and the hydraulic schematics on page 30 for details. P/N 17482 P/N 38988 P/N 19292...

  • Page 36: Hydraulic Schematic - Pn 38955

    Slider65 Owner’s Manual Hydraulic Schematic - PN 38955 PN 38955...

  • Page 37: Wiring Schematic - Pn 41133

    Installation Wiring Schematic - PN 41133 PN 41133...
  • Page 38 Slider65 Owner’s Manual...

  • Page 39: Chapter 7 - Assembly Drawings

    Assembly Drawings 33 Chapter 7 - Assembly Drawings Base Assembly - PN 34135 PN 34135 " 4 2227 BUSHING 48DXR48 GARLOCK 0865 BUSHING 48DXR32 GARLOCK 38830 PIN 3.50X42.00 .5DIA D&T 18373 BUSHING 48DXR48 GARLOCK 4380 BUSHING 32DXR24 2.00X1.50 GARLOCK 10 21493 PIN TEAR DROP 2.00X8.00 0352 WASHER 0.50 USS FLAT ZINC 8457 CAP SCR 0.50-13X1.00 SS 1589 MACHY WASHER 3.00ID 14GA...

  • Page 40: Dump Assembly - Pn 34137

    Slider65 Owner’s Manual Dump Assembly - PN 34137 PN 34137 2227 BUSHING 48DXR48 GARLOCK 38698 ROLLER 4" ODX4.06 21505 COLLAR 2.01X3.00X.63 UHMW 2200 SNAP RING INSIDE 3.00 3000-X300 8819 BUSHING QSI-3235-16 13 21586 COLLAR 2.01X3.00X1.00 UHMW 4380 BUSHING 32DXR24 2.00X1.50 GARLOCK 14 38766 17758-ROLLER ASSEMBLY 21493 PIN TEAR DROP 2.00X8.00...

  • Page 41: Roller Assembly - Pn 38766

    Assembly Drawings 35 Roller Assembly - PN 38766 PN 38766 38767 ROLLER CARRIAGE 190-24-65S 38768 PIN TEAR DROP 2.00X6.00 0350 CAP SCR 0.50-13X1.00 HHGR5 0352 WASHER 0.50 USS FLAT ZINC 0865 BUSHING 48DXR32 GARLOCK " 4 4380 BUSHING 32DXR24 2.00X1.50 GARLOCK 10 c1592 ZERK 1/8 NPT STRAIGHT 11 26168 COLLAR 3.01X4.00X1.00 12 C0954 CAP SCR 0.38-16X4.50 HHGR5...

  • Page 42: Secondary Assembly - Pn 34139

    Slider65 Owner’s Manual Secondary Assembly - PN 34139 PN 34139 34140 SECONDARY 190-24-65S 2227 BUSHING 48DXR48 GARLOCK 38738 PLATE WEAR PAD CAP 40019 CAP SCR 0.63-11X1.25 HHGR8 ZY 38739 WEAR PAD 190-24-65S 0377 MACHY WASHER 2.00ID 10GA 0108 SNAP RING 2.00 7200-200 1546 THRUST WASHER 2.01DIA UHMW .12THK...

  • Page 43: Main Cylinder Assembly - Pn 39043

    Assembly Drawings 37 Main Cylinder Assembly - PN 39043 PN 39043 39185 TUBE ASM 0.63 SLIDER SR RETRACT 39186 TUBE ASM 0.63 SLIDER SR EXTEND 39188 TUBE ASM 0.63X10.93 SLIDER SR 15995 MANIFOLD ASM DUAL T2A 5000PSI 39187 TUBE ASM 0.63X79.19 SLIDER SR 19370 HOSE CLAMP 5.63-8.50 5416K39...

  • Page 44: Jib Assembly - Pn 34142

    0486 CAP SCR 0.31-18X1.50 HHGR5 0342 NUT 0.31-18 HH NYLOC 0343 WASHER 0.31 USS FLAT ZINC 19 C2225 WASHER 0.31 FENDER 1.25OD 27813 COLLAR 0.38X0.75X0.38 UHMW 38106 PIN 0.38 SQUARED RETAINER SNAP 41775 SPACER SLIDER65 ADJUST HH UHMW 14861 CABLE ASM .063X10.00...
  • Page 45 CAP SCR 0.31-18X1.50 HHGR5 0342 NUT 0.31-18 HH NYLOC 0343 WASHER 0.31 USS FLAT ZINC C2225 WASHER 0.31 FENDER 1.25OD 27813 COLLAR 0.38X0.75X0.38 UHMW 38106 PIN 0.38 SQUARED RETAINER SNAP 41775 SPACER SLIDER65 ADJUST HH UHMW 14861 CABLE ASM .063X10.00...

  • Page 46: Jib Cylinder Assembly - Pn 38729

    Assembly Drawings 40 Slider65 Owner’s Manual Jib Cylinder Assembly - PN 38729 PN 38729 ITEM PART DESCRIPTION QTY. 38730 CYLINDER 5.00X39.00...

  • Page 47: Chapter 8 - Replacement Parts

    Replacement Parts Chapter 8 - Replacement Parts Hydraulic System Component Parts Assembly Component Parts PART# DESCRIPTION PART# DESCRIPTION 10094 0356 PRESSURE GAUGE - HYDRAULIC CAP SCREW 0.63-11 X 1.50 GR8 16145 8457 GAUGE - FILTER SERVICE CAP SCREW 0.50-13 X 1.00" SS C6228 12673 FILTER HEAD...
  • Page 48 Slider65 Owner’s Manual...

  • Page 49: Chapter 9 - Troubleshooting

    Troubleshooting Chapter 9 - Troubleshooting This chapter will list a number of Problem: Hooklift will not lift or pickup a loaded container. potential problems that may occur Solutions: while operating the Hooklift. Most • Make sure the container contents are problems are easily solved using the evenly distributed.

  • Page 50: Warranty Information

    Limited Warranty Statement Stellar Industries, Inc. (Stellar) warrants products designed and manufactured by Stellar to be free from defects in material and workmanship under proper use and maintenance. Products must be installed and operated in accordance with Stellar’s written instructions and capacities. The warranty period shall cover the following: Twelve (12) month warranty on parts from the date recorded by Stellar as the in-service date, not to extend beyond twenty-four (24) months from date of manufacture,...

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