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Summary of Contents for stellar labs Slider40
- Page 1 Slider40 Hooklift Owner’s Manual Installation • Assembly Drawings • Parts Stellar Industries, Inc. 190 State Street PO Box 169 Garner, IA 50438 800-321-3741 Fax: 641-923-2811 Subject to Change without Notification. Rev 1 www.stellarindustries.com © 2021 Stellar Industries, Inc. PN 89560...
- Page 2 Slider Hooklift Manual Revisions Date of Revision Section Revised Description of Revision Page ii | Stellar Slider40 Owner’s Manual ®...
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Page 3: Table Of Contents
Chapter 1 - Specifications ................................1 Slider40 Specifications ................................1 Slider40 Latch Locations for Skid Compatibility ........................2 Slider40 Latch Locations for Skid Compatibility (cont.) ......................3 Slider40 Grease Zerk Locations ..............................3 Serial Tag Location ..................................4 Chapter 2 - Installation ..................................5 General Installation .................................. -
Page 4: Introduction
For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at 800-321-3741 Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST Or email at the following addresses: Technical Questions, and Information service@stellarindustries.com Order Parts parts@stellarindustries.com Warranty Information warranty@stellarindustries.com Page iv | Stellar Slider40 Owner’s Manual ®... -
Page 5: Hooklift Nomenclature
The Slider consists of four basic parts: the base, dump, secondary, and jib sections. Please take the time to familiarize yourself with the various components. Knowing the proper ter- minology is necessary to get the full benefit of this manual. HOOKLIFT BASE DUMP SECONDARY Stellar Slider40 Owner’s Manual | Page v ®... - Page 6 This page intentionally left blank. Page vi | Stellar Slider40 Owner’s Manual ®...
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Page 7: Chapter 1 - Specifications
*Assumes 3 ft. overhang from center of rear roller pin (Bumper typically 12” from center of roller pin) **Assumes 5 ft. overhang from center of rear roller pin (May require bumper and latch options) ***Weight Distribution Required Stellar Slider40 Owner’s Manual | Page 1 ®... -
Page 8: Slider40 Latch Locations For Skid Compatibility
Slider40 Latch Locations for Skid Compatibility Page 2 | Stellar Slider40 Owner’s Manual ®... -
Page 9: Slider40 Latch Locations For Skid Compatibility (Cont.)
Slider40 Latch Locations for Skid Compatibility (cont.) Slider40 Grease Zerk Locations Slider40 QTY. (2) QTY. (2) BOTH ENDS OF CYLINDER QTY. (2) QTY. (2) QTY. (2) QTY. (2) QTY. (2) QTY. (2) QTY. (2) Note: Grease After Every 100 Cycles. -
Page 10: Serial Tag Location
U.S. PATENTS CANADIAN PATENTS 6,749,389 6,558,104 5,427,495 6,749,389 Proudly Designed ® 5,108,247 6,065,942 5,082,417 5,108,247 and Manufactured 4214 MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC. PN C5942 in the USA by 35234 Page 4 | Stellar Slider40 Owner’s Manual ®... -
Page 11: Chapter 2 - Installation
Vehicle Safety Act. Please reference the Code of Federal Regulations, title 49 - Transportation, Volume 5 (400-999), for further information, or visit http://www.gpoaccess.gov/nara/index.html for the full text of Code of Federal Regulations. Stellar Slider40 Owner’s Manual | Page 5 ®... -
Page 12: Torque Data Chart
“Dry” means plain or zinc plated without lubrication. Tighten lubricated bolts to approximately 80% of dry bolts. Page 6 | Stellar Slider40 Owner’s Manual ®... -
Page 13: Installation Note
Additional holes may not be added to the tie-down plates. • Using the tie-down castings as a guide, drill 11/16” holes through the truck frame as shown. Stellar Slider40 Owner’s Manual | Page 7 ®... -
Page 14: Step 3: Install Bumper
• Before drilling and bolting to the frame, confirm adequate room for cable routing be- tween in-cab controls and the valve bank. Note: The top of the reservoir should not be above the truck frame. Page 8 | Stellar Slider40 Owner’s Manual ®... -
Page 15: Reservoir Assembly (2 Section Cable Controls) - Pn 86464
C2142 FTG 12-12 MFS-MORB STRAIGHT C6327 FILTER STRAINER 35GAL TF-2030 NOTE: ITEMS NOT SHOWN 25941 - DECAL LOADER VB VDM8 HOSE LOACTION X 1 42971 - DECAL OIL FILTER CHANGE X 1 Stellar Slider40 Owner’s Manual | Page 9 ®... -
Page 16: Reservoir Assembly (3 Section Cable Controls) - Pn 86474
FILTER STRAINER 35GAL TF-2030 NOTE: ITEMS NOT SHOWN 25941 - DECAL LOADER VB VDM8 HOSE LOACTION X 1 42971 - DECAL OIL FILTER CHANGE X 1 26182 - PORT RELIEF VDM8 2500 PSI X 2 Page 10 | Stellar Slider40 Owner’s Manual ®... -
Page 17: Reservoir Assembly (2 Section Air Controls) - Pn 86468
C2142 FTG 12-12 MFS-MORB STRAIGHT C6327 FILTER STRAINER 35GAL TF-2030 NOTE: ITEMS NOT SHOWN 25941 - DECAL LOADER VB VDM8 HOSE LOACTION X 1 42971 - DECAL OIL FILTER CHANGE X 1 Stellar Slider40 Owner’s Manual | Page 11 ®... -
Page 18: Reservoir Assembly (3 Section Air Controls) - Pn 86478
FILTER STRAINER 35GAL TF-2030 NOTE: ITEMS NOT SHOWN 25941 - DECAL LOADER VB VDM8 HOSE LOCATION X 1 42971 - DECAL OIL FILTER CHANGE X 1 26182 - PORT RELIEF VDM8 2500 PSI X 2 Page 12 | Stellar Slider40 Owner’s Manual ®... -
Page 19: Reservoir Subassembly - Pn 86006
FILTER PIPE TANK TOP 85928 FILTER TANK TOP 20 FORB 58396 GASKET RG-11 TANK TOP FILTER 0335 CAP SCR 0.38-16X1.25 HHGR5 C6353 WASHER 0.38 SAE FLAT YELLOW GR8 C4845 PLUG 0.75 NPT SQ HD BLK Stellar Slider40 Owner’s Manual | Page 13 ®... - Page 20 C5968 FTG 12-12 MFS-MAORB 90 C1855 FTG 6-10 MFS-MORB STRAIGHT 16152 FTG 10-10 MFS-MORB STRAIGHT 10094 GAUGE OIL LF 2.5" 0-500 BM 25630 FTG 10-4 MORB-FP STRAIGHT d1435 FTG 12-10 MFS-MORB STRAIGHT Page 14 | Stellar Slider40 Owner’s Manual ®...
- Page 21 61350 PORT RELIEF 42429 26182 HERE. 59439 92398 95604 LATCH KITS 54216 55758 DUMP ASM'S 88041 61350 42429 59439 92398 95604 LATCH KITS 54216 55758 88041 NOTE: INSTALL PORT RELIEF 26182 HERE. Stellar Slider40 Owner’s Manual | Page 15 ®...
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Page 22: Step 7: Install Pto And Pump
• Use the brand specific PTO/Pump installation instructions. If the directions are not quite clear, contact Stellar Customer Service or consult with a hydraulic specialty house or ® company prior to installation. Page 16 | Stellar Slider40 Owner’s Manual ®... -
Page 23: Step 8: Route Hydraulic Hoses
• Keep these lines away from the exhaust or other temperature extreme items. • Keep these lines away from the driveshaft or other moving items. Hose Kit - PN 59880 (Fixed Hook Height Models) PN 59880 Stellar Slider40 Owner’s Manual | Page 17 ®... -
Page 24: Hose Kit - Pn 84956 (Adjustable Hook Height Models)
Hose Kit - PN 84956 (Adjustable Hook Height Models) PRESSURE FROM PUMP RETURN TO TANK Page 18 | Stellar Slider40 Owner’s Manual ®... -
Page 25: Power Beyond Vdm8 Valve
• A standard Stellar Hooklift will have 6 hydraulic lines attached to the valve. With Power ® Beyond activated, they will have 7 hydraulic lines attached to the valve. Stellar Slider40 Owner’s Manual | Page 19 ®... -
Page 26: Step 9: Route Electrical Components
RH TURN/ (WHITE/BROWN) BLACK) BROWN/ BROWN/ (WHITE/BROWN) STOP STOP BACKUP YELLOW) YELLOW) RED LIGHT RED LIGHT WHITE LIGHT (WHITE/ (WHITE/ (WHITE/ BROWN/ BROWN/ BLACK) YELLOW) YELLOW) TAG LIGHT TAG LIGHT (BROWN) (BROWN) Page 20 | Stellar Slider40 Owner’s Manual ®... -
Page 27: Step 10: Install Cab And Pto Controls
20057 CAP SCR 0.31-18X6.50 HHGR5 (3 Section Only) 0491 CAP SCR 0.31-18X4.00 HHGR5 (2 Section Only) CONTROL CABLES TO VALVE BANK 0343 WASHER 0.31 USS FLAT ZINC 0342 NUT 0.31-18 HHGR5 NYLOC Stellar Slider40 Owner’s Manual | Page 21 ®... -
Page 28: Air Controls
Note: The Hoist Up Light will only be activated when the iginition is hot. It is recommended to tap into the GROUND LIGHT PTO light power source when wiring. TO FRAME FUSE BLOCK GROUND Page 22 | Stellar Slider40 Owner’s Manual ®... -
Page 29: Step 11: Install Hoist Up Light Sensor - Pn 83115
29409 - TERML 12-10X.31 RING X 1 USE 29409 TO GROUND BLACK WIRE USE C0073 TO CONNECT RED WIRE TO THE CONTROLLER ASSEMBLY PEDESTALS (BLUE) DUMP UP LIGHT WIRE NOTE: BRACKET SHOWN AS REFERENCE ONLY Stellar Slider40 Owner’s Manual | Page 23 ®... -
Page 30: Step 12: Install Mud Flaps And Fenders
PN 58217 ITEM PART No. DESCRIPTION QTY. 64060 FENDER POLY MIN 900 FRONT/REAR 102205 MNT KIT FENDER MID SUPPORT TANDEM POLY 5733 MTG KIT OFFSET POLY FENDER (FLEET) 7633 FENDER MOUNT ASM KIT Page 24 | Stellar Slider40 Owner’s Manual ®... -
Page 31: Steel Tandem Fender Assembly - Pn 100617
MOUNT MUD FLAP KP60 24868 NUT 0.63-11 HHGR8 NYLOC TYP. 8 TYP. 4 W=.28 TYP (4) (.19) W=.28 3-9.5 TYP (2) (.19) 3-9.5 NOT STAGGERED TYP. 2 TYP. 2 TYP. 2 TYP. 8 TYP. 8 Stellar Slider40 Owner’s Manual | Page 25 ®... -
Page 32: Step 13A: Apply Hooklift Assembly Decals
25627 DECAL WARNING CRUSH 45955 DECAL WARNING HOOK HEIGHT MATCH 35234 DECAL STELLAR MADE IN THE USA 52681 DECAL STELLAR LOGO 6.00X16.50 55832 DECAL DANGER ELECTROCUTION HOOK 68024 DECAL WARNING UNTRAINED OPERATOR Page 26 | Stellar Slider40 Owner’s Manual ®... -
Page 33: Step 13B: Apply Chassis Decals
91219 DECAL HITCH CAPACITY 30K REAR BUMPER - ABOVE PINTLE LOCATION; DISCARD OTHERS 68222 DECAL HITCH CAPACITY 90K 45697 ENGINE SPEED PTO CAUTION IN CAB 69463 DECAL BACK-UP ALARM VERIFY IN CAB Stellar Slider40 Owner’s Manual | Page 27 ®... -
Page 34: Step 14: Fill Reservoir And Activate Hydraulic Flow
• Calibrate dump light system. • Be sure to check all clearances. • Set/check relief pressure no higher than 4,500 PSI (See procedure on next page). Page 28 | Stellar Slider40 Owner’s Manual ®... -
Page 35: Set System Relief Pressure
6. Release all functions and disengage the PTO. Snap tamper cap into position over the jam nut. The break away clip will be destroyed if the cap is removed. Stellar Slider40 Owner’s Manual | Page 29 ®... - Page 36 This page intentionally left blank. Page 30 | Stellar Slider40 Owner’s Manual ®...
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Page 37: Chapter 3 - Assembly Drawings
57735 FTG 8-8 MBSPP-MFS STRAIGHT TUBE ASM 0.50 SLIDER40 JIB RETRACT 54736 VALVE YZ 57488 TUBE ASM 0.50 SLIDER40 JIB RETRACT YZ 57736 TUBE ASM 0.50 SLIDER40 JIB EXTEND YZ 60470 BRKT PLUNGER VILLA HYD VALVE 85649 BASE SLIDER40 GEN2 1547 THRUST WASHER 2.51DIA UHMW .12THK... -
Page 38: Dump Assembly - Pn 85779
Dump Assembly - PN 85779 19 21 PN 85779 ITEM PART DESCRIPTION QTY. 85379 DUMP SLIDER40 OUTSIDE LATCH MNTS GEN2 0427 MACHY WASHER 2.00ID 10GA c1592 ZERK 1/8 NPT STRAIGHT C0990 CAP SCR 0.50-13X0.75 HHGR5 0489 CAP SCR 0.31-18X2.50 HHGR5 0352 WASHER 0.50 USS FLAT... -
Page 39: Outside Latch Assembly - Pn 56842 (Optional)
NOTE: DUMP ASM SHOWN FOR REFERENCE ONLY PN 56842 ITEM PART DESCRIPTION QTY. 56840 LATCH WLDMT OUTSIDE CS SLIDER40 56841 LATCH WLDMT OUTSIDE SS SLIDER40 D0790 WASHER 0.50 SAE FLAT YELLOW GR8 10666 CAP SCR 0.50-13X1.25 HHGR8 Stellar Slider40 Owner’s Manual | Page 33 ®... -
Page 40: Secondary Assembly - Pn 85661
NUT 0.63-11 HHGR8 NYLOC 60800 CAP SCR 0.63-11X6.00 HHGR8 85734CR PIN 3.00X7.13 D&T W/HOLE 85662 SECONDARY SLIDER40 GEN2 85735 CYLINDER ASM DUAL SLIDER40 GEN2 0522 WASHER 0.31 LOCK 0420 CAP SCR 0.31-18X0.75 HHGR5 C0922 CAP SCR 0.31-18X1.00 HHGR5 C0990 CAP SCR 0.50-13X0.75 HHGR5 0352 WASHER 0.50 USS FLAT... -
Page 41: Main Cylinder Assembly - Pn 85735
CLAMP PORT TUBE ZR518 50734 FTG 10-10 MFS-FFSS 45 40215 FTG 10-10-10 MFS-MFS-MAORB TEE 85737 TUBE ASM 0.63 SLIDER40 EXTEND CS YZ 85738 TUBE ASM 0.63 SLIDER40 EXTEND SS YZ 85739 TUBE ASM 0.63 SLIDER40 RETRACT CS YZ 85740 TUBE ASM 0.63 SLIDER40 RETRACT SS YZ... -
Page 42: Jib Assembly (54" Hook Height) - Pn 85780
DESCRIPTION QTY. 57160 CYLINDER ASM 4.00X36.00 0377 MACHY WASHER 2.00ID 14GA 0108 SNAP RING 2.00 7200-200 85781 JIB SLIDER40 54HH GEN2 38833CR PIN 2.00X11.38 SR 73771 WEAR PAD SLIDER50 76720 WEARPAD JIB SLIDER 50 0333 NUT 0.25-20 HHGR5 NYLOC 76182 CAP SCR 0.25-20X1.50 FHSH PLN... -
Page 43: Jib Assembly (61.75" Hook Height) - Pn 85970
JIB SLIDER40 62HH GEN2 38833CR PIN 2.00X11.38 SR 73771 WEAR PAD SLIDER50 76720 WEARPAD JIB SLIDER 50 0333 NUT 0.25-20 HHGR5 NYLOC 76182 CAP SCR 0.25-20X1.50 FHSH PLN 25741 CAP SCR 0.25-20X0.63 FHSH SS Stellar Slider40 Owner’s Manual | Page 37 ®... -
Page 44: Jib Assembly (54/61.75" Hook Height) - Pn 85666
MACHY WASHER 2.00ID 14GA 0108 SNAP RING 2.00 7200-200 47993 WEAR PAD S65 JIB HYD HH 58232 TUBE ASM 0.25 SLIDER40 JIB HH YZ 8622 CLAMP HOSE/TUBE AG-2 59213 TUBE ASM 0.25 SLIDER40 JIB EXTEND YZ 38833CR PIN 2.00X11.38 SR 6764CR PIN 2.00X7.25... - Page 45 NOTE: BASE ASSEMBLY SHOWN FOR REFERENCE PN 85666 Continued ITEM PART DESCRIPTION QTY. 0347 NUT 0.38-16 HHGR5 NYLOC 0346 WASHER 0.38 USS FLAT 8622 CLAMP HOSE/TUBE AG-2 59213 TUBE ASM 0.25 SLIDER40 JIB EXTEND YZ Stellar Slider40 Owner’s Manual | Page 39 ®...
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Page 46: Hose Track - Pn 85746
HOSE ENDS (16") NOTE: MALE HOSE ENDS (3") PN 85746 ITEM PART DESCRIPTION QTY. 85747 HOSE TRACK WLDMT SLIDER40 GEN2 0340 WASHER 0.25 USS FLAT 0478 CAP SCR 0.25-20X0.50 HHGR5 8622 CLAMP HOSE/TUBE AG-2 0347 NUT 0.38-16 HHGR5 NYLOC 0346 WASHER 0.38 USS FLAT... -
Page 47: Slider40 Cylinder Assemblies
CYLINDER 4.00X36.00 NARROW D1290 FTG 8-6 MFS-MORB STRAIGHT Tilt Cylinder (36” to 54” Adjustable Hook Height) PN 59603 ITEM PART DESCRIPTION 59602 CYLINDER 4.00X7.75 W/2.25 BASE OFFSET C4922 FTG 4-6 MFS-MORB STRAIGHT Stellar Slider40 Owner’s Manual | Page 41 ®... -
Page 48: Valve Bank Parts Drawing
CTRLS WITH HANDLE PN 30381 SPOOL SPRING KIT WITH COVER PN 43776 AIR ACTUATOR PN 26566 MAIN RELIEF VALVE PN 28510 SPOOL RETAINER PN 61522 HANDLE PN 26130 SPOOL SEAL KIT PN 29683 Page 42 | Stellar Slider40 Owner’s Manual ®... -
Page 49: Toolbox Assembly - Pn 8480
NUT 0.25-20 HHGR5 NYLOC 5468 NUT 0.50-13 HHGR8 NYLOC 8833 CAP SCR 0.50-13X2.00 HHGR8 D0790 WASHER 0.50 SAE FLAT YELLOW GR8 ITEMS NOT SHOWN: C5976 (8 FT)WEATHERSTRIP 70174 OH DOOR STOP KIT Stellar Slider40 Owner’s Manual | Page 43 ®... - Page 52 Subject to Change without Notification. © 2021 Stellar Industries, Inc.
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