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Summary of Contents for stellar labs Slider65
- Page 1 Slider65 Hooklift Owner’s Manual Installation • Assembly Drawings • Parts Stellar Industries, Inc. 190 State Street PO Box 169 Garner, IA 50438 800-321-3741 Fax: 641-923-2811 Subject to Change without Notification. Rev 1 www.stellarindustries.com © 2021 Stellar Industries, Inc. PN 89562...
- Page 2 Slider Hooklift Manual Revisions Date of Revision Section Revised Description of Revision Page ii | Stellar Slider65 Owner’s Manual ®...
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Page 3: Table Of Contents
Introduction iv Serial Tag Location ..................................v Chapter 1 - Specifications ................................1 Slider65 Specifications ................................1 Slider65 Latch Locations for Skid Compatibility ........................2 Slider65 Grease Zerk Locations ..............................2 Chapter 2 - Installation ..................................3 General Installation ..................................3 Installer Notice .................................. -
Page 4: Introduction
For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at 800-321-3741 Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST Or email at the following addresses: Technical Questions, and Information service@stellarindustries.com Order Parts parts@stellarindustries.com Warranty Information warranty@stellarindustries.com Page iv | Stellar Slider65 Owner’s Manual ®... -
Page 5: Serial Tag Location
U.S. PATENTS CANADIAN PATENTS 6,749,389 6,558,104 5,427,495 6,749,389 Proudly Designed ® 5,108,247 6,065,942 5,082,417 5,108,247 and Manufactured 4214 MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC. PN C5942 in the USA by 35234 Stellar Slider65 Owner’s Manual | Page v ®... - Page 6 This page intentionally left blank. Page vi | Stellar Slider65 Owner’s Manual ®...
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Page 7: Chapter 1 - Specifications
*Assumes 3 ft. overhang from center of rear roller pin (Bumper typically 12” from center of roller pin) **Assumes 5 ft. overhang from center of rear roller pin (May require bumper and latch options) ***Weight Distribution Required Stellar Slider65 Owner’s Manual | Page 1 ®... -
Page 8: Slider65 Latch Locations For Skid Compatibility
Slider65 Latch Locations for Skid Compatibility Slider65 Grease Zerk Locations Slider65 QTY. (2) QTY. (2) QTY. (2) BOTH ENDS OF SLIDE CYLINDER QTY. (2) QTY. (2) QTY. (2) QTY. (2) QTY. (2) QTY. (2) QTY. (2) QTY. (2) Note: Grease After Every 100 Cycles. -
Page 9: Chapter 2 - Installation
Vehicle Safety Act. Please reference the Code of Federal Regulations, title 49 - Transportation, Volume 5 (400-999), for further information, or visit http://www.gpoaccess.gov/nara/index.html for the full text of Code of Federal Regulations. Stellar Slider65 Owner’s Manual | Page 3 ®... -
Page 10: Torque Data Chart
“Dry” means plain or zinc plated without lubrication. Tighten lubricated bolts to approximately 80% of dry bolts. Page 4 | Stellar Slider65 Owner’s Manual ®... -
Page 11: Installation Note
Note: On some Slider models, the jib may extend beyond the front of the base. At Least 2.5” Back of Truck Cab or Mounted Truck Frame Equipment (Such as a Front of Tarper Tower) Hooklift Stellar Slider65 Owner’s Manual | Page 5 ®... -
Page 12: Step 2: Bolt Tie-Down Angles To Mounting Plates
WASHER 1.00 SAE FLAT YELLOW GR8 6294 NUT 1.00-8 HHGR8 NYLOC 58590PC ANGLE FORMED 6.00X8.00X.50WX22.00 SLIDER65 MTG 58591PC ANGLE FORMED 6.00X8.00X.50WX9.00 SLIDER65 MTG Note: See Mounting Kit PN 58597 in this chapter for an overview of the mounting process. Page 6 | Stellar Slider65 Owner’s Manual... -
Page 13: Step 3: Weld Tie-Down Angle To Mounting Plates
Center the final tie-down angle under the secondary main pivot and lug PN 39875. Weld the tie-down angle to the underside of base main rail (both sides): LUG 39875 CENTERED UNDER SECONDARY MAIN PIVOT AND LUG 39875 (.25) W=.38 TYP. (2) (.25) Stellar Slider65 Owner’s Manual | Page 7 ®... -
Page 14: Step 4: Drill Mounting Holes Into Frame Rail
3” Cap Screws 3” Cap Screws 3” Cap Screws ITEM DESCRIPTION 5199 CAP SCR 1.00-8X3.00 HHGR8 6538 WASHER 1.00 SAE FLAT YELLOW GR8 6294 NUT 1.00-8 HHGR8 NYLOC 12169 CAP SCR 1.00-8x3.50 HHGR8 Page 8 | Stellar Slider65 Owner’s Manual ®... -
Page 15: Mounting Kit Overview - Pn 58597
ANGLE FORMED 6.00X8.00X.50WX9.00 SLIDER65 MTG 2771 PLUG 1/2 8PNLO (NOT SHOWN) 31827 DECAL KIT SLIDER IDENTIFICATION (NOT SHOWN) 42232 WOOD 4X4X40 SLIDER65 SHIPPING (NOT SHOWN) 34850 MANUAL CONTAINER ASM PLASTIC (NOT SHOWN) 24689 BOLT LAG 0.31 X 2.50 (NOT SHOWN) 34902... -
Page 16: Step 6: Install Bumper
• Before drilling and bolting to the frame, confirm adequate room for cable routing be- tween in-cab controls and the valve bank. Note: The top of the reservoir should not be above the truck frame. Page 10 | Stellar Slider65 Owner’s Manual ®... -
Page 17: Reservoir Assembly (2 Section Cable Controls) - Pn 86464
C2142 FTG 12-12 MFS-MORB STRAIGHT C6327 FILTER STRAINER 35GAL TF-2030 NOTE: ITEMS NOT SHOWN 25941 - DECAL LOADER VB VDM8 HOSE LOACTION X 1 42971 - DECAL OIL FILTER CHANGE X 1 Stellar Slider65 Owner’s Manual | Page 11 ®... -
Page 18: Reservoir Assembly (3 Section Cable Controls) - Pn 86474
FILTER STRAINER 35GAL TF-2030 NOTE: ITEMS NOT SHOWN 25941 - DECAL LOADER VB VDM8 HOSE LOACTION X 1 42971 - DECAL OIL FILTER CHANGE X 1 26182 - PORT RELIEF VDM8 2500 PSI X 2 Page 12 | Stellar Slider65 Owner’s Manual ®... -
Page 19: Reservoir Assembly (2 Section Air Controls) - Pn 86468
C2142 FTG 12-12 MFS-MORB STRAIGHT C6327 FILTER STRAINER 35GAL TF-2030 NOTE: ITEMS NOT SHOWN 25941 - DECAL LOADER VB VDM8 HOSE LOACTION X 1 42971 - DECAL OIL FILTER CHANGE X 1 Stellar Slider65 Owner’s Manual | Page 13 ®... -
Page 20: Reservoir Assembly (3 Section Air Controls) - Pn 86478
FILTER STRAINER 35GAL TF-2030 NOTE: ITEMS NOT SHOWN 25941 - DECAL LOADER VB VDM8 HOSE LOCATION X 1 42971 - DECAL OIL FILTER CHANGE X 1 26182 - PORT RELIEF VDM8 2500 PSI X 2 Page 14 | Stellar Slider65 Owner’s Manual ®... -
Page 21: Reservoir Subassembly - Pn 86006
FILTER PIPE TANK TOP 85928 FILTER TANK TOP 20 FORB 58396 GASKET RG-11 TANK TOP FILTER 0335 CAP SCR 0.38-16X1.25 HHGR5 C6353 WASHER 0.38 SAE FLAT YELLOW GR8 C4845 PLUG 0.75 NPT SQ HD BLK Stellar Slider65 Owner’s Manual | Page 15 ®... - Page 22 C2252 FTG 8-10 MFS-MORB STRAIGHT 10094 GAUGE OIL LF 2.5" 0-500 BM d1435 FTG 12-10 MFS-MORB STRAIGHT C1855 FTG 6-10 MFS-MORB STRAIGHT 0339 CAP SCR 0.25-20X2.50 HHGR5 16152 FTG 10-10 MFS-MORB STRAIGHT Page 16 | Stellar Slider65 Owner’s Manual ®...
- Page 23 NOTE: INSTALL PORT RELIEF DUMP ASM'S 26182 HERE. 61350 42429 59439 LATCH KITS 54216 55758 DUMP ASM'S 88041 61350 42429 59439 LATCH KITS 54216 55758 88041 NOTE: INSTALL PORT RELIEF 26182 HERE. Stellar Slider65 Owner’s Manual | Page 17 ®...
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Page 24: Step 9: Install Pto And Pump
• Use the brand specific PTO/Pump installation instructions. If the directions are not quite clear, contact Stellar Customer Service or consult with a hydraulic specialty house or ® company prior to installation. Page 18 | Stellar Slider65 Owner’s Manual ®... -
Page 25: Step 10: Route Hydraulic Hoses
• Keep these lines away from the exhaust or other temperature extreme items. • Keep these lines away from the driveshaft or other moving items. Hose Kit - PN 38955 (Fixed Hook Height Models) PRESSURE FROM PUMP RETURN TO TANK Stellar Slider65 Owner’s Manual | Page 19 ®... -
Page 26: Hose Kit - Pn 84958 (Adjustable Hook Height Models)
Hose Kit - PN 84958 (Adjustable Hook Height Models) PRESSURE FROM PUMP RETURN TO TANK Page 20 | Stellar Slider65 Owner’s Manual ®... -
Page 27: Power Beyond Vdm8 Valve
• A standard Stellar Hooklift will have 6 hydraulic lines attached to the valve. With Power ® Beyond activated, they will have 7 hydraulic lines attached to the valve. Stellar Slider65 Owner’s Manual | Page 21 ®... -
Page 28: Step 11: Route Electrical Components
RH TURN/ (WHITE/BROWN) BLACK) BROWN/ BROWN/ (WHITE/BROWN) STOP STOP BACKUP YELLOW) YELLOW) RED LIGHT RED LIGHT WHITE LIGHT (WHITE/ (WHITE/ (WHITE/ BROWN/ BROWN/ BLACK) YELLOW) YELLOW) TAG LIGHT TAG LIGHT (BROWN) (BROWN) Page 22 | Stellar Slider65 Owner’s Manual ®... -
Page 29: Step 12: Install Cab And Pto Controls
20057 CAP SCR 0.31-18X6.50 HHGR5 (3 Section Only) 0491 CAP SCR 0.31-18X4.00 HHGR5 (2 Section Only) CONTROL CABLES TO VALVE BANK 0343 WASHER 0.31 USS FLAT ZINC 0342 NUT 0.31-18 HHGR5 NYLOC Stellar Slider65 Owner’s Manual | Page 23 ®... -
Page 30: Air Controls
Note: The Hoist Up Light will only be activated when the iginition is hot. It is recommended to tap into the GROUND LIGHT PTO light power source when wiring. TO FRAME FUSE BLOCK GROUND Page 24 | Stellar Slider65 Owner’s Manual ®... -
Page 31: Step 13: Install Hoist Up Light Sensor - Pn 83115
29409 - TERML 12-10X.31 RING X 1 USE 29409 TO GROUND BLACK WIRE USE C0073 TO CONNECT RED WIRE TO THE CONTROLLER ASSEMBLY PEDESTALS (BLUE) DUMP UP LIGHT WIRE NOTE: BRACKET SHOWN AS REFERENCE ONLY Stellar Slider65 Owner’s Manual | Page 25 ®... -
Page 32: Step 14: Install Mud Flaps And Fenders
PN 58217 ITEM PART No. DESCRIPTION QTY. 64060 FENDER POLY MIN 900 FRONT/REAR 102205 MNT KIT FENDER MID SUPPORT TANDEM POLY 5733 MTG KIT OFFSET POLY FENDER (FLEET) 7633 FENDER MOUNT ASM KIT Page 26 | Stellar Slider65 Owner’s Manual ®... -
Page 33: Steel Tandem Fender Assembly - Pn 100617
MOUNT MUD FLAP KP60 24868 NUT 0.63-11 HHGR8 NYLOC TYP. 8 TYP. 4 W=.28 TYP (4) (.19) W=.28 3-9.5 TYP (2) (.19) 3-9.5 NOT STAGGERED TYP. 2 TYP. 2 TYP. 2 TYP. 8 TYP. 8 Stellar Slider65 Owner’s Manual | Page 27 ®... -
Page 34: Step 15A: Apply Hooklift Assembly Decals
25627 DECAL WARNING CRUSH 45955 DECAL WARNING HOOK HEIGHT MATCH 35234 DECAL STELLAR MADE IN THE USA 52681 DECAL STELLAR LOGO 6.00X16.50 55832 DECAL DANGER ELECTROCUTION HOOK 68024 DECAL WARNING UNTRAINED OPERATOR Page 28 | Stellar Slider65 Owner’s Manual ®... -
Page 35: Step 15B: Apply Chassis Decals
91219 DECAL HITCH CAPACITY 30K REAR BUMPER - ABOVE PINTLE LOCATION; DISCARD OTHERS 68222 DECAL HITCH CAPACITY 90K 45697 ENGINE SPEED PTO CAUTION IN CAB 69463 DECAL BACK-UP ALARM VERIFY IN CAB Stellar Slider65 Owner’s Manual | Page 29 ®... -
Page 36: Step 16: Fill Reservoir And Activate Hydraulic Flow
Never adjust System Relief Pressure to allow Load- er Capacity to exceed chassis GVW and always perform a weight distribution before installation and after System Relief Pressure adjustments to confirm Loader Capacity and chassis compati- bility. Page 30 | Stellar Slider65 Owner’s Manual ®... -
Page 37: Set System Relief Pressure
6. Release all functions and disengage the PTO. Snap tamper cap into position over the jam nut. The break away clip will be destroyed if the cap is removed. Stellar Slider65 Owner’s Manual | Page 31 ®... - Page 38 This page intentionally left blank. Page 32 | Stellar Slider65 Owner’s Manual ®...
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Page 39: Chapter 3 - Assembly Drawings
BRKT PLUNGER VILLA HYD VALVE 1548 THRUST WASHER 3.01DIA UHMW .12 THK 75007 THRUST WASHER 0.63X1.13X0.09 MTI-10 84697 TUBE ASM 0.50 SLIDER65 JIB RETRACT YZ C0081 CLAMP 0.50 BLK VINYL 0486 CAP SCR 0.31-18X1.50 HHGR5 0343 WASHER 0.31 USS FLAT Stellar Slider65 Owner’s Manual | Page 33... -
Page 40: Dump Assembly - Pn 34137
WASHER 0.31 USS FLAT ZINC 0342 NUT 0.31-18 HH NYLOC 8622 CLAMP HOSE/TUBE AG-2 c1592 ZERK 1/8 NPT STRAIGHT 1546 THRUST WASHER 2.01DIA UHMW .12THK 1548 THRUST WASHER 3.01DIA UHMW .12 THK Page 34 | Stellar Slider65 Owner’s Manual ®... -
Page 41: Secondary Assembly - Pn 34139
SNAP RING 2.00 7200-200 8597 PIN CAP 0.69x4.00x0.19 YZ 12922 THRUST WASHER 0.64x4.00x0.125 1548 THRUST WASHER 3.01DIA UHMW .12 THK 79430CR PIN 3.00X9.06 D&T W/HOLE 80138 CAP SCR 0.75-10X8.50 HHGR8 C0538 NUT 0.75-10 HHGR8 NYLOC Stellar Slider65 Owner’s Manual | Page 35 ®... -
Page 42: Main Cylinder Assembly - Pn 39043
FTG 10-10-10 MFS-MFS-MAORB TEE 39187 TUBE ASM 0.63X79.19 SLIDER SR YZ 18701 CLAMP PORT TUBE ZR518 19370 HOSE CLAMP 5.63-8.50 5416K39 0865 BUSHING 48DXR32 GARLOCK 2227 BUSHING 48DXR48 GARLOCK ASSEMBLY VIEW FROM THE TOP DOWN Page 36 | Stellar Slider65 Owner’s Manual ®... -
Page 43: Jib Assembly (54" Hook Height) - Pn 56157
76720 WEARPAD JIB SLIDER 50 38833 PIN 2.00X11.38 SR SS 0377 MACHY WASHER 2.00ID 14GA 0108 SNAP RING 2.00 7200-200 38729 CYLINDER ASM 5.00X39.00 76182 CAP SCR 0.25-20X1.50 FHSH PLN 0333 NUT 0.25-20 HHGR5 NYLOC Stellar Slider65 Owner’s Manual | Page 37 ®... -
Page 44: Jib Assembly (61.75" Hook Height) - Pn 40121
PIN 2.00X11.38 SR 0377 MACHY WASHER 2.00ID 14GA 0108 SNAP RING 2.00 7200-200 38729 CYLINDER ASM 5.00X39.00 76720 WEARPAD JIB SLIDER 50 76182 CAP SCR 0.25-20X1.50 FHSH PLN 0333 NUT 0.25-20 HHGR5 NYLOC Page 38 | Stellar Slider65 Owner’s Manual ®... -
Page 45: Jib Assembly (54/61.75" Hook Height) - Pn 47348
CLAMP 0.25 BLK VINYL D0917 WASHER 0.25 FLAT SS 0333 NUT 0.25-20 HHGR5 NYLOC 0486 CAP SCR 0.31-18X1.50 HHGR5 59087 TUBE ASM 0.25 SLIDER65 JIB HH YZ 58997 JIB TOP SLIDER65 HYD 59003 HOSE TRACK ASM SLIDER65 CHANNEL FORMED 59090PC 12GAX2.33X1.04X47.00 33741CR PIN 2.00X10.19 SR... -
Page 46: Hose Track - Pn 59003
HOSE TRACK (54193) LEAVE ABOUT 6.50 INCHES OUT THE END OF THE HOSE TRACK. 6.50 PN 59003 ITEM PART No. DESCRIPTION QTY. 59004 HOSE TRACK WLDMT SLIDER65 0340 WASHER 0.25 USS FLAT 54193 HOSE TRACK SLIDER 26 0478 CAP SCR 0.25-20X0.50 HHGR5 8622... -
Page 47: Slider65 Cylinder Assemblies
DESCRIPTION QTY. 74035 CYLINDER 4.00X48.00 NARROW D1290 FTG 8-6 MFS-MORB STRAIGHT Hook Cylinder (54/61.75” Hook Height) PN 59603 ITEM PART DESCRIPTION 59602 CYLINDER 4.00X7.75 W/2.25 BASE OFFSET C4922 FTG 4-6 MFS-MORB STRAIGHT Stellar Slider65 Owner’s Manual | Page 41 ®... -
Page 48: Valve Bank Parts Drawing
CTRLS WITH HANDLE PN 30381 SPOOL SPRING KIT WITH COVER PN 43776 AIR ACTUATOR PN 26566 MAIN RELIEF VALVE PN 28510 SPOOL RETAINER PN 61522 HANDLE PN 26130 SPOOL SEAL KIT PN 29683 Page 42 | Stellar Slider65 Owner’s Manual ®... -
Page 49: Pintle Bumper - Pn 63580
PLATE 0.38X12.00X34 POWDERCOAT BLK 18742 BACKUP ALARM ACORN 97 DECIBAL C0073 TERML 16-14 BLUE BUTT WATER TIGHT 63583 SPACER .13 AL SHEAR PLATE BUMPER SLIDER65 63581 SHEAR PLATE WLDMT BUMPER MOUNT SLIDER65 65956 PLUG PLASTIC 0.56 HOLE 45039 PLATE MUD FLAP BACKING KPCC PC BLACK RAILS SHOWN AS REFERENCE. -
Page 50: Toolbox Assembly - Pn 8480
NUT 0.25-20 HHGR5 NYLOC 5468 NUT 0.50-13 HHGR8 NYLOC 8833 CAP SCR 0.50-13X2.00 HHGR8 D0790 WASHER 0.50 SAE FLAT YELLOW GR8 ITEMS NOT SHOWN: C5976 (8 FT)WEATHERSTRIP 70174 OH DOOR STOP KIT Page 44 | Stellar Slider65 Owner’s Manual ®... - Page 52 Subject to Change without Notification. © 2021 Stellar Industries, Inc.
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