stellar labs Slider Owner's Manual
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stellar labs Slider Owner's Manual

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Slider Hooklift
Owner's Manual
Safety • Operation • Maintenance • Troubleshooting
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
Subject to Change without Notification.
www.stellarindustries.com
© 2013 Stellar Industries, Inc.
Last Revision: 10/21/13

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  • Page 1 Slider Hooklift Owner’s Manual Safety • Operation • Maintenance • Troubleshooting Stellar Industries, Inc. 190 State Street PO Box 169 Garner, IA 50438 800-321-3741 Fax: 641-923-2811 Subject to Change without Notification. www.stellarindustries.com © 2013 Stellar Industries, Inc. Last Revision: 10/21/13...
  • Page 2 Slider Hooklift Manual Revisions Date of Revsion Section Revised Description of Revision Page ii | Stellar Slider Owner’s Manual ®...

  • Page 3: Table Of Contents

    For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at 800-321-3741 Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST Or email at the following addresses: Technical Questions, and Information service@stellarindustries.com Order Parts parts@stellarindustries.com Warranty Information warranty@stellarindustries.com Stellar Slider Owner’s Manual | Page iii ®...

  • Page 4: Introduction

    If more information is required or technical assistance is needed, or if you feel that any part of this manual is unclear or incorrect, please contact the Stellar Customer Service Depart- ment by phone at 800-321-3741 or email at service@stellarindustries.com. Page iv | Stellar Slider Owner’s Manual ®...

  • Page 5: Hooklift Nomenclature

    The Slider consists of four basic parts: the base, dump, secondary, and jib sections. Please take the time to familiarize yourself with the various components. Knowing the proper ter- minology is necessary to get the full benefit of this manual.
  • Page 6 This page intentionally left blank. Page vi | Stellar Slider Owner’s Manual ®...

  • Page 7: Chapter 1 - Operation

    C. Know all safety regulations. D. Be responsible for maintenance requirements. E. Understand and be fully capable of implementing all emergency procedures. F. Understand all operating procedures as outlined by this manual. Stellar Slider Owner’s Manual | Page 1 ®...

  • Page 8: Pre-Operation Inspection

    • In dusty work areas, every effort must be taken to keep dust and sand out of the moving parts of the machinery. • In high humidity work areas, keep parts as dry as possible and well lubricated. Page 2 | Stellar Slider Owner’s Manual ®...

  • Page 9: Hooklift Controls

    Move the control lever slow and smooth for steady oil flow. Avoid jerky or sudden move- ment of the controls. Be constantly aware of the hooklift position when operating the controls. In extreme cold, operate the controls slowly to allow for viscosity changes. Stellar Slider Owner’s Manual | Page 3 ®...

  • Page 10: Hydraulic Hook Height Adjustment - Raise

    Push the control lever labeled ‘hook’ to out a body, put the truck in neutral and lower the hook height. When lowered com- engage the PTO. pletely, release the lever and disengage the PTO. PTO OFF PTO ON Page 4 | Stellar Slider Owner’s Manual ®...

  • Page 11: Loading Operation

    Pull the control lever labeled ‘Lift’ until the hook is in a position to attach to the body. Slowly back up and attach to the body by using the ‘Lift’ control lever as necessary. Make certain that the hook is engaged around the hook bar before WARNING loading. Stellar Slider Owner’s Manual | Page 5 ®...
  • Page 12 WARNING Do not leave hooklift unattended with suspended load. Finally, push the control lever labeled ‘Jib’ to slide the jib forward until the body latches fully engage. Disengage the PTO. PTO OFF Page 6 | Stellar Slider Owner’s Manual ®...

  • Page 13: Unloading Operation

    Do not leave hooklift unattended with suspended load. NOTICE If the container will experience a significant restriction to movement during unloading, the foot brake must not be used. Allow the truck to roll out from under the load. Stellar Slider Owner’s Manual | Page 7 ®...

  • Page 14: Unloading Operation Continued

    Once fully detached, push the ‘Lift’ control lever until the lift returns to the loading/unload- ing position. Finally, push the control lever labled ‘Jib’ to slide the jib forward into the stowed position. Disengage the PTO. PTO OFF Page 8 | Stellar Slider Owner’s Manual ®...

  • Page 15: Dumping Operation

    Full rated dump capacity assumes load will decrease as dump angle increases. When dumping is complete, push the ‘Lift’ control lever to return the body to the stowed position. Disengage the PTO. PTO OFF Stellar Slider Owner’s Manual | Page 9 ®...

  • Page 16: Safety Decals Of Note

    Do not attempt to load container unless hook and bail heights match. tainer unless hook and bail heights match. Failure to match hook and bail heights can result in death or serious injury. 45955 - Rev A Page 10 | Stellar Slider Owner’s Manual ®...
  • Page 17 Failure to follow operating, maintenance, or safety instructions can result in Avoidance: Read and understand all death or serious injury. manuals and safety signs before operat- 68024 ing or servicing equipment. Stellar Slider Owner’s Manual | Page 11 ®...
  • Page 18 This page intentionally left blank. Page 12 | Stellar Slider Owner’s Manual ®...

  • Page 19: Chapter 2 - Maintenance

    Frame bolt tightness - turn barrel nuts and mounting bolts during the first month of operation on new machines and then quarterly thereafter Inspect all electrical wires and connections for worn, cut, or deteriorated insulation and bare wire Lubrication of all moving parts Stellar Slider Owner’s Manual | Page 13 ®...

  • Page 20: General Maintenance Guidelines

    Every six (6) months, remove the hydraulic pump from the PTO and lubricate the splines using Chelsea Lubricant #379831 or Stellar PN 42042 (packet) or PN 20885 (lube). Failure to lubricate shaft splines will cause damage to the PTO and Hydraulic pump. Page 14 | Stellar Slider Owner’s Manual ®...

  • Page 21: Choice Lubricants For Dx Bearings

    Graphite Filled Greases with More than 10% Graphite Molybdenum Filled Greases with More than 10% Molybdenum Disulfide Fluorocarbon Low Molecular Weight Chlorofluoroethylene Polymer with Inert Thickeners White Grease Calcium Based, Zinc Oxide Filled Stellar Slider Owner’s Manual | Page 15 ®...
  • Page 22 This page intentionally left blank. Page 16 | Stellar Slider Owner’s Manual ®...

  • Page 23: Chapter 3 - Troubleshooting

    U.S. PATENTS CANADIAN PATENTS Proudly Designed 6,749,389 6,558,104 5,427,495 6,749,389 ® 5,108,247 6,065,942 5,082,417 5,108,247 and Manufactured 4214 MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC. PN C5942 in the USA by 35234 Stellar Slider Owner’s Manual | Page 17 ®...

  • Page 24: General Troubleshooting

    • Make sure the pivot points are lubricated. • Make sure pivot pins are not seized to the bushing. • Make sure the weldments or pins are not misaligned or bent. Contact Stellar Customer Service: 1-800-321-3741 ® Page 18 | Stellar Slider Owner’s Manual ®...

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