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stellar labs Flex36 60-8 Owner's Manual

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Safety • Operation • Installation • Maintenance
Subject to Change without Notification.
© 2010 Stellar Industries, Inc.
F
LEX
O
Models
60-8
84-10
108-12
120-14
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
www.stellarindustries.com
36 H
OOKLIFT
' M
WNERS
ANUAL
Manual Part No. 35551
Last Revision: 01/14/10

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  • Page 1 36 H OOKLIFT ’ M WNERS ANUAL Safety • Operation • Installation • Maintenance Models 60-8 84-10 108-12 120-14 Stellar Industries, Inc. 190 State Street PO Box 169 Garner, IA 50438 800-321-3741 Fax: 641-923-2811 Subject to Change without Notification. Manual Part No. 35551 www.stellarindustries.com ©...
  • Page 2 Flex36 Hooklift Manual Revisions Date of Revision Section Revised Description of Revision August 27, 2007 Chapter 6 - Installation Updated Reservoir Assembly Drawing (PN 35883) to reflect engineering changes. May 14, 2008 Chapter 7 - Assembly Updatted Base Assembly Drawing Drawings to reflect Drawings engineering changes.

  • Page 3: Table Of Contents

    Table of Contents Table of Contents Introduction ......iii Power Beyond VDM8 Valve ..28 Stellar Flex Hooklift Nomenclature .
  • Page 4 Flex36 Owner’s Manual AN OVERVIEW TO OWNER, OPERATOR AND SERVICE PERSONNEL ABOUT SAFETY As the owner or employer, it is your responsibility to instruct the operator in the safe opera- tion of this equipment and to provide the operator with properly maintained equipment. FAILURE TO READ THIS MANUAL BY ANYONE WHO WILL OPERATE, SERVICE, OR WORK AROUND THIS HOOKLIFT IS A MISUSE OF THE EQUIPMENT.

  • Page 5: Introduction

    Introduction Introduction Stellar Hooklifts are designed to provide safe Stellar manufactured hooklifts in general and dependable service for a variety of and may or may not apply to your specific operations. With proper use and model. maintenance, these hooklifts will operate at peak performance for many years.

  • Page 6: Stellar Flex Hooklift Nomenclature

    Flex36 Owner’s Manual Stellar Flex Hooklift Nomenclature The Stellar Flex is a hydraulic, body-loading device when mounted on a truck chassis. When mounted, the Stellar Flex can handle a variety of bodies ranging from flatbeds to recycling containers to dump bodies. Two independently controlled cylinders operate all the functions of the Stellar Flex.

  • Page 7: Chapter 1 - Safety

    Safety Chapter 1 - Safety anti-noise headphones, protective glasses, Please Read the Following Carefully! This breathing apparatus, and reflective jackets. portion of the manual contains information Consult your employer regarding current regarding all Stellar manufactured hooklifts. safety regulations and accident-prevention Some items contained within this chapter equipment.

  • Page 8: Stability

    Flex36 Owner’s Manual Replace any decals that are missing, dam- weight can be lifted. aged, or not legible. Keep everyone clear when loading, unload- ing, and dumping. The safety instruction plates, notices, load charts and any other sticker applied to the Do not push on fixed objects or bodies with- hooklift must be kept legible and in good out rollers with the hooklift.

  • Page 9: Chapter 2 - Operation

    Operation Chapter 2 - Operation Job-Site Set-Up Operator Requirements Thoroughly plan the lift before positioning the vehicle. Consider the following: Operation is limited to the following peo- ple: 1. The vehicle should be positioned in an A. Qualified individual. area free from overhead obstructions to B.

  • Page 10: Hooklift Controls

    Flex36 Owner’s Manual Hooklift Controls Operation Overview Unloading Operation 1. Be familiar with the sequence and oper- ation of the hooklift controls. 1. Stop the truck at the location you wish to unload. 2. Each individual hooklift function should have control function decals. Replace 2.

  • Page 11: Unloading Operation

    Operation Unloading Operation 2. Put the truck in neutral and engage the PTO. 1. Stop the truck at the location you wish to unload. Run RPM as needed. 4. Pull the tilt lever until the cylinder is 3. Locate the black control lever labeled tilt. fully extended, thus releasing tabs.

  • Page 12: Loading Operation

    Flex36 Owner’s Manual Loading Operation 2. Engage the hook to the body by maneuvering 1. Position the truck in line with the the hooklift with the red(lift) lever. body you intent to pick up. Run RPM as needed. 4. Push the black(tilt) lever until 3.

  • Page 13: Dumping Operation

    Operation Dumping Operation 1. Stop the truck at the location 2. Put the truck in neutral and engage the PTO. you wish to dump the load. Run RPM as needed. 3. Locate the red lever labeled lift. 4. Pull the lift lever to dump the body. 5.
  • Page 14 Flex36 Owner’s Manual...

  • Page 15: Chapter 3 - Maintenance

    Maintenance Chapter 3 - Maintenance 1. Hydraulic oil level. Please read the following before performing any 2. Loose parts or damage to structures or weld. maintenance on the hooklift. 3. Cylinder movement due to leakage. 1. Only authorized service personnel are to perform 4.

  • Page 16: Choice Lubricants For Dx Bearings

    Flex36 Owner’s Manual Choice Lubricants for DX Bearings Greases Recommended Type of Grease Description Premium Quality Stabilized, Anti-Oxidant Lithium Base Multi-Purpose Lithium Base with 3% Molybdenum Disulfide High Drop Point Multi-Purpose Calcium Based, for General Automotive and Industrial Use Calcium Grease, Water Stabilized, High Drop Point Anti-Friction Bearing Calcium Based with EP Additives Lithium Based...

  • Page 17: Chapter 4 - Specifications

    Specifications Chapter 4 - Specifications • Standard in-cab manual controls which allow for precise metering of the manual hydraulic valve. Solenoid-activated hydraulic control valve with electric remote control pendant is optional. • Ten (10) gallon capacity frame-mounted oil reservoir. • Hydraulic flow shall not exceed 16-gallons per minute. •...

  • Page 18: Stellar Flex36 Model 60-8 Hydraulic Hooklift Specifications

    Flex36 Owner’s Manual Stellar Flex36 Model 60-8 Hydraulic Hooklift Specifications Lifting Capacity: Check table 1.1 for variable lifting capabilities. Container Length: 8-foot through 9-foot. Longer bodies up to 10-feet may be accommodated if full dump angle is not required (may require special body-mounted or extendable truck-mounted bumper and additional latches to meet the Federal Motor Carrier Safety Administration (FMCSA) Rear End Protection regulation 393.86 and Securing Hooklift Containers regulation 393.134).

  • Page 19: Stellar Flex36 Model 84-10 Hydraulic Hooklift Specifications

    Specifications Stellar Flex36 Model 84-10 Hydraulic Hooklift Specifications Lifting Capacity: Check table 1.1 for variable lifting capabilities. Container Length: 10-foot through 12-foot. Longer bodies up to 13-feet may be accommodated if full dump angle is not required (may require special body-mounted or extendable truck-mounted bumper and additional latches to meet the Federal Motor Carrier Safety Administration (FMCSA) Rear End Protection regulation 393.86 and Securing Hooklift Containers regulation 393.134).

  • Page 20: Stellar Flex36 Model 108-12 Hydraulic Hooklift Specifications

    Flex36 Owner’s Manual Stellar Flex36 Model 108-12 Hydraulic Hooklift Specifications Lifting Capacity: Check table 1.1 for variable lifting capabilities. Container Length: 12-foot through 14-foot. Longer bodies up to 16-feet may be accommodated if full dump angle is not required (may require special body-mounted or extendable truck-mounted bumper and additional latches to meet the Federal Motor Carrier Safety Administration (FMCSA) Rear End Protection regulation 393.86 and Securing Hooklift Containers regulation 393.134).

  • Page 21: Stellar Flex36 Model 120-14 Hydraulic Hooklift Specifications

    Specifications Stellar Flex36 Model 120-14 Hydraulic Hooklift Specifications Lifting Capacity: Check table 1.1 for variable lifting capabilities. Container Length: 13-foot through 15-foot. Longer bodies up to 16-feet may be accommodated if full dump angle is not required (may require special body-mounted or extendable truck-mounted bumper and additional latches to meet the Federal Motor Carrier Safety Administration (FMCSA) Rear End Protection regulation 393.86 and Securing Hooklift Containers regulation 393.134).
  • Page 22 Flex36 Owner’s Manual...

  • Page 23: Chapter 5 - Decals

    Decals Chapter 5 - Decals Decals of Note Electrocution Hazard Decal Hands Clear Decal Location: On each side of the tilt base. Location: On each side of the tilt base. Function: To inform the operator of the hazard Function: To inform the operator of the associated with electrocution, the possible hazard associated with tilt operation, the consequences should the hazard occur, and...

  • Page 24: Decal Kit Placement - Pn 35559

    Flex36 Owner’s Manual Decal Kit Placement - PN 35559 PN 35559...

  • Page 25: Chapter 6 - Installation

    Chapter 6 - Installation Installation Every hooklift installation is unique. However, certain guidelines exist that apply to every model. Listed below is a general set of chronological steps that may be followed when installing a Stellar Hooklift. If any questions arise during the installation process, feel free to contact your local dealer or Stellar Customer Service at 800-321-3741.

  • Page 26: Installation Steps - Basic Guidelines

    Flex36 Owner’s Manual Installation Steps - Basic Guidelines 1. Clear the truck frame. 2. Set the Flex on the truck frame. a. The front plate of the base needs to be at least 2” behind the cab or any equip- ment mounted behind the cab.
  • Page 27 Installation 7. Install cab and PTO controls. a. Use PTO brand specific installation instructions. b. See Controller Assembly Drawing (PN 38841) for details. c. See Dump Light Kit Installation 8. Mount hydraulic reservoir tank and valve bank. a. Make sure the tank isn’t too far away if cables are being used. b.

  • Page 28: Mounting Kit (Model 60-8) - Pn 33320

    Flex36 Owner’s Manual Mounting Kit (Model 60-8) - PN 33320 PN 33320 ITEM PART DESCRIPTION QTY. D0143 TIE DOWN CHANNEL C1025 CAP SCR 0.63-11X2.00 HHGR8 ZY C1038 WASHER 0.63 FLAT 24868 NUT 0.63-11 HH NYLOC D0045 BACKUP ALARM .97 DECIBAL...

  • Page 29: 120-14) - Pn 23700

    Installation Mounting Kit (Models 84-10, 108-12, 120-14) - PN 23700 PN 23700...

  • Page 30: Rotary Valve (All Models) - Pn 37741

    Flex36 Owner’s Manual Rotary Valve (All Models) - PN 37741 To adjust rotary valve move hooklift into stowed position. Loosen the bolts that are attaching the valve block to the dump section. Adjust rotary arm so that it is in contact with the dump plate.

  • Page 31: Reservoir Assembly - Pn 35883

    Installation Reservoir Assembly - PN 35883 PN 35883 26455 RSRVR ASM 10GAL K MODEL C4227 FTG MF/MSTR 90 8-12 C5OLO-S 25630 FTG ADAPT 10-1/4 F5OG 1115 FTG NIPPLE HEX MALE 0101-20-20 26731 HOSE 0.50(381-JC-J9-8-8-8-18-0) C2252 FTG ADAPT 8-10-F5OLO-S c2242 ST EL 0.75 90 DEG BLK 0352 WASHER 0.50 USS FLAT ZINC C2376 FTG ADAPT 8-C6LO-S 3320 NIPPLE 0.75X12.00 PIPE...

  • Page 32: Setting System Relief Pressure

    15500 Flex36 Owner’s Manual Setting System Relief Pressure 14500 13500 Pressure vs. Capacity 12500 Table 1.1* 15500 11500 60 CA 14500 10500 84 CA 108 CA 13500 120 CA 9500 12500 8500 11500 7500 10500 6500 9500 5500 Never Exceed the 8500 Maximum 4500...
  • Page 33 Installation Setting System Relief Pressure Continued 2. Push the red (lift) lever until the boom bottoms out. 1. Engage the PTO. Run the truck at 1300 RPM. Keep pushing the lever forward until steps 3-5 are complete. 4. Adjust the system relief pressure using 4 mm allen 3.

  • Page 34: Power Beyond Vdm8 Valve

    Flex36 Owner’s Manual Installation Instructions for the Power Beyond VDM8 Valve These instructions ar intended for correct installation of power beyond on a Salami VDM8 valve bank. If any hydraulic component is integrated after this valve the power beyond must be installed correctly, or serious damage may incur to the hydraulic system. 1.

  • Page 35: Port Side Relief Installation

    Installation Port Side Relief Installation • For some options, port side relief is required. • To install port side relief: 1. Remove plug. 2. Insert relief. 3. Replace plug • Relief can be installed on the retract or extend side of the valve bank. MAIN CYLINDER PLUG RETRACT PORT...

  • Page 36: Controller Assembly

    Flex36 Owner’s Manual 2 SECTION 3 SECTION Controller Assembly 96 INCH PN 50835 PN 50836 144 INCH PN 53444 PN 53445 192 INCH PN 50837 PN 50838 In Cab Installation At Valve Installation Valve Bank Shown For Reference 38351 VALVE CTRL CONSOLE 3LEVER RVC (3 Section Only) 37470 VALVE CTRL CONSOLE 2LEVER RVC (2 Section Only) 37475...

  • Page 37: Dump Light Kit Installation

    Installation Dump Light Kit Installation • Bolt L-bracket to front of base, drilling and tapping holes in appropriate area. • Attach dump light switch to L-bracket. • Drill and tap ¼-20 hole in bottom of secondary tube. Hole should be located directly above dump light switch when secondary is in lowered position.

  • Page 38: Hydraulic Schematic (Model 60-8) - Pn 34616

    Flex36 Owner’s Manual Hydraulic Schematic (Model 60-8) - PN 34616 PRESSURE FROM PUMP RETRACT EXTEND MAIN MAIN EXTEND MAIN RETRACT TILT EXTEND TILT RETRACT EXTEND ROTARY VALVE RETRACT TILT RETURN PN 34616 TO TANK 34646 HOSE .38 X 91.00 34645 HOSE .38 X 41.00 2ref NOTE: IF RESERVOIR IS MOUNTED ON CS...

  • Page 39: Hydraulic Schematic (Model 84-10)- Pn 34617

    Installation Hydraulic Schematic (Model 84-10)- PN 34617 PRESSURE FROM PUMP RETRACT EXTEND MAIN MAIN EXTEND MAIN RETRACT TILT EXTEND TILT RETRACT EXTEND ROTARY VALVE RETRACT TILT RETURN PN 34617 TO TANK 34648 HOSE .38 X 115.00 34645 HOSE .38 X 41.00 2ref NOTE: IF RESERVOIR IS MOUNTED ON CS 34644...

  • Page 40: Hydraulic Schematic (Model 108-12) - Pn 34618

    Flex36 Owner’s Manual Hydraulic Schematic (Model 108-12) - PN 34618 PRESSURE FROM PUMP RETRACT EXTEND MAIN MAIN EXTEND MAIN RETRACT TILT EXTEND TILT RETRACT EXTEND ROTARY VALVE RETRACT TILT RETURN PN 34618 TO TANK 34649 HOSE .38 X 145.00 34645 HOSE .38 X 41.00 2ref NOTE: IF RESERVOIR IS MOUNTED ON CS...

  • Page 41: Hydraulic Schematic (Model 120-14)- Pn 34619

    Installation Hydraulic Schematic (Model 120-14)- PN 34619 PRESSURE FROM PUMP RETRACT EXTEND MAIN MAIN EXTEND MAIN RETRACT TILT EXTEND TILT RETRACT EXTEND ROTARY VALVE RETRACT TILT RETURN PN 34619 TO TANK 34650 HOSE .38 X 150.00 34645 HOSE .38 X 41.00 2ref 34644 HOSE .38 X 60.00...

  • Page 42: Subframe Model 60-8

    Flex36 Owner’s Manual Subframe Model 60-8...

  • Page 43: Subframe Model 84-10

    Installation Subframe Model 84-10...

  • Page 44: Subframe Model 108-12

    Flex36 Owner’s Manual Subframe Model 108-12...

  • Page 45: Subframe Model 120-14

    Installation Subframe Model 120-14...
  • Page 46 Flex36 Owner’s Manual...

  • Page 47: Chapter 7 - Assembly Drawings

    Assembly Drawings 41 Chapter 7 - Assembly Drawings Base Assembly (60-8) - PN 41828 PN 41828 22764 COLLAR 2.01X3.00X1.00 4381 BUSHING 32DXR32 2.00X2.00 GARLOCK 0507 CAP SCR 0.50-13X4.50 HHGR5 1546 THRUST WASHER 2.01DIA UHMW .12THK C6106 NUT 0.50-13 HHGR5 NYLOC C0953 CAP SCR 0.38-16X4.00 HHGR5 23699 BUSHING 32DXR20 2.00X1.25...

  • Page 48: Base Assembly (84-10) - Pn 41826

    Flex36 Owner’s Manual Base Assembly (84-10) - PN 41826 PN 41826 C6106 NUT 0.50-13 HHGR5 NYLOC 4381 BUSHING 32DXR32 2.00X2.00 GARLOCK 0532 CAP SCR 0.38-16X3.75 HHGR5 1546 THRUST WASHER 2.01DIA UHMW .12THK C0078 HOSE CLAMP #8 RUBBER COATED 23699 BUSHING 32DXR20 2.00X1.25 0479 CAP SCR 0.25-20X0.75 HHGR5 0333...

  • Page 49: Base Assembly (108-12) - Pn 41827

    Assembly Drawings 43 Base Assembly (108-12) - PN 41827 PN 41827 4381 BUSHING 32DXR32 2.00X2.00 GARLOCK 0532 CAP SCR 0.38-16X3.75 HHGR5 1546 THRUST WASHER 2.01DIA UHMW .12THK 23699 BUSHING 32DXR20 2.00X1.25 0507 CAP SCR 0.50-13X4.50 HHGR5 C6106 NUT 0.50-13 HHGR5 NYLOC 0427 MACHY WASHER 2.00ID 10GA C0078 HOSE CLAMP #8 RUBBER COATED...

  • Page 50: Base Assembly (120-14) - Pn 41773

    Flex36 Owner’s Manual Base Assembly (120-14) - PN 41773 PN 41773 0532 CAP SCR 0.38-16X3.75 HHGR5 4381 BUSHING 32DXR32 2.00X2.00 GARLOCK 1546 THRUST WASHER 2.01DIA UHMW .12THK C0078 HOSE CLAMP #8 RUBBER COATED 23699 BUSHING 32DXR20 2.00X1.25 0479 CAP SCR 0.25-20X0.75 HHGR5 0333 NUT 0.25-20 HHGR5 NYLOC 0427...

  • Page 51: Dump Assembly (60-8) - Pn 31824

    Assembly Drawings 45 Dump Assembly (60-8) - PN 31824 PN 31824 ITEM PART DESCRIPTION QTY. 31822 DUMP WLDMT 60-8 FLEX36 4381 BUSHING 32DXR32 2.00X2.00 GARLOCK 22227 PIN 2.00X25.25 2257 SNAP RING INSIDE 2.00 33062 TAB LOADER WLDMT BREAK AWAY 0332 CAP SCR 0.31-18X1.75 HHGR5 23301 TAB LOADER BREAK AWAY 0506...

  • Page 52: Dump Assembly (84-10) - Pn 33339

    Flex36 Owner’s Manual Dump Assembly (84-10) - PN 33339 PN 33339 ITEM PART DESCRIPTION QTY. 33340 DUMP WLDMT 84-10 FLEX36 4381 BUSHING 32DXR32 2.00X2.00 GARLOCK 22227 PIN 2.00X25.25 2257 SNAP RING INSIDE 2.00 33062 TAB LOADER WLDMT BREAK AWAY 0332 CAP SCR 0.31-18X1.75 HHGR5 23301 TAB LOADER BREAK AWAY 0506...

  • Page 53: Dump Assembly (108-12) - Pn 34247

    Assembly Drawings 47 Dump Assembly (108-12) - PN 34247 PN 34247 ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY. 34248 DUMP WLDMT 108-12 FLEX36 0506 CAP SCR 0.50-13X4.00 HHGR5 4381 BUSHING 32DXR32 2.00X2.00 GARLOCK 0332 CAP SCR 0.31-18X1.75 HHGR5 22227 PIN 2.00X25.25 0333 NUT 0.25-20 HHGR5 NYLOC 2257...

  • Page 54: Dump Assembly (120-14) - Pn 33417

    Flex36 Owner’s Manual Dump Assembly (120-14) - PN 33417 PN 33417 ITEM PART DESCRIPTION QTY. 33416 DUMP WLDMT 120-14 FLEX36 4381 BUSHING 32DXR32 2.00X2.00 GARLOCK 22227 PIN 2.00X25.25 2257 SNAP RING INSIDE 2.00 33062 TAB LOADER WLDMT BREAK AWAY 23301 TAB LOADER BREAK AWAY 0506 CAP SCR 0.50-13X4.00 HHGR5 0332...

  • Page 55: Secondary Assembly (60-8) - Pn 33047

    Assembly Drawings 49 Secondary Assembly (60-8) - PN 33047 PN 33047 ITEM PART DESCRIPTION QTY. 33048 SECONDARY WLDMT 60-8 FLEX36 27116 CYLINDER ASM 27020 4.00X29.63 4381 BUSHING 32DXR32 2.00X2.00 GARLOCK 22286 PIN 2.00X16.00 2257 SNAP RING INSIDE 2.00 0068 BUSHING QSI-1618-24 0069 BUSHING QSI-1618-16 22285 PIN 1.00X15.00...

  • Page 56: Secondary Assembly (84-10) - Pn 33341

    Flex36 Owner’s Manual Secondary Assembly (84-10) - PN 33341 PN 33341 ITEM PART DESCRIPTION QTY. 33342 SECONDARY WLDMT 84-10 FLEX36 4381 BUSHING 32DXR32 2.00X2.00 GARLOCK 0069 BUSHING QSI-1618-16 3875 SNAP RING 1.00 INTERNAL 22285 PIN 1.00X15.00 22286 PIN 2.00X16.00 2257 SNAP RING INSIDE 2.00 0068 BUSHING QSI-1618-24...

  • Page 57: Secondary Assembly (108-12) - Pn 34249

    Assembly Drawings 51 Secondary Assembly (108-12) - PN 34249 PN 34249 ITEM PART DESCRIPTION QTY. 34250 SECONDARY WLDMT 108-12 FLEX36 4381 BUSHING 32DXR32 2.00X2.00 GARLOCK 0068 BUSHING QSI-1618-24 0069 BUSHING QSI-1618-16 3875 SNAP RING 1.00 INTERNAL 22285 PIN 1.00X15.00 22286 PIN 2.00X16.00 2257 SNAP RING INSIDE 2.00 33462 CYLINDER ASM 5.50X52.38...

  • Page 58: Secondary Assembly (120-14) - Pn 33415

    Flex36 Owner’s Manual Secondary Assembly (120-14) - PN 33415 PN 33415 ITEM PART DESCRIPTION QTY. 33414 SECONDARY WLDMT 120-14 FLEX36 4381 BUSHING 32DXR32 2.00X2.00 GARLOCK 0068 BUSHING QSI-1618-24 0069 BUSHING QSI-1618-16 3875 SNAP RING 1.00 INTERNAL 22285 PIN 1.00X15.00 22286 PIN 2.00X16.00 2257 SNAP RING INSIDE 2.00 33462 CYLINDER ASM 5.50X52.38...

  • Page 59: Tilt Assembly (All Flex36 Models) - Pn 33049

    Assembly Drawings 53 Tilt Assembly (All Flex36 Models) - PN 33049 PN 33049 ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY. 33050 TILT WLDMT FLEX36 33103 PIN WLDMT 1.00X10.50 23460 CYLINDER ASM 3.00X17.00 D0419 THRUST WASHER 0069 BUSHING QSI-1618-16 33104 COLLAR 1.03X2.00X1.00 0064 PIN 1.00X3.38 0339...

  • Page 60: Tilt Assembly (Optional Tall Tilt) - Pn 35032

    Flex36 Owner’s Manual Tilt Assembly (Optional Tall Tilt) - PN 35032 Note: This tilt assembly requires a port side relief (PN 35408) installed in the valve bank on the retract side of the main cylinder. Please refer to the port side relief drawing for installation instruc- tion.

  • Page 61: Tilt Cylinder Assembly (All Flex36 Models) - Pn 23460

    Assembly Drawings 55 Tilt Cylinder Assembly (All Flex36 Models) - PN 23460 Bushing shown as reference. Note: This Tilt Cylinder uses Stellar Seal Kit P/N C6301. PN 23460 ITEM PART DESCRIPTION QTY. 3767 CYLINDER 3.00X17.00 0279 FTG ADAPT 6-F5OLO-S 0068 BUSHING QSI-1618-24...

  • Page 62: Main Cylinder Assembly

    Flex36 Owner’s Manual Main Cylinder Assembly (60-8) - PN 27116 Note: This Main Cylinder uses Stellar Seal Kit P/N 32565. PN 27116 ITEM PART DESCRIPTION QTY. 27020 CYLINDER 4.00X29.63 4381 BUSHING 32DXR32 2.00X2.00 GARLOCK 15822 MANIFOLD DOUBLE T11A 5000 PSI 27117 TUBE ASM 0.50X11.94 19369 HOSE CLAMP 4.13-7.00 5416K38 18701 CLAMP PORT TUBE ZR518...
  • Page 63 Assembly Drawings 57 Main Cylinder Assembly (84-10)- PN 33404 Note: This Main Cylinder uses Stellar Seal Kit P/N 35646. Bushings shown as reference. PN 33404 D1290 FTG ADAPT 8-6 F5OLO-S 15822 MANIFOLD DOUBLE T11A 5000 PSI 4381 BUSHING 32DXR32 2.00X2.00 GARLOCK 19369 HOSE CLAMP 4.13-7.00 5416K38 18701 CLAMP PORT TUBE ZR518 16256 TUBE ASM 0.50X6.75 MAIN CYL 60-10-8...

  • Page 64: Main Cylinder Assembly (108-12, 120-14)- Pn 33462

    Flex36 Owner’s Manual Main Cylinder Assembly (108-12, 120-14)- PN 33462 Note: This Main Cylinder uses Stellar Seal Kit P/N 35646. Bushings shown as reference. PN 33462 D1290 FTG ADAPT 8-6 F5OLO-S 15822 MANIFOLD DOUBLE T11A 5000 PSI 4381 BUSHING 32DXR32 2.00X2.00 GARLOCK 19369 HOSE CLAMP 4.13-7.00 5416K38 18701...

  • Page 65: Chapter 8 - Replacement Parts

    Replacement Parts Chapter 8 - Replacement Parts Part# Description Where Used C6229 Hydraulic Filter 60-8 thru 120-14 C5552 Hydraulic Filter Strainer 60-8 thru 120-14 15462 Fill Cap Asm 60-8 thru 120-14 15463 Thermo Sight Gauge 60-8 thru 120-14 C2028 O Ring #6 Face Seal 60-8 thru 120-14 C2029 O Ring #8 Face Seal...
  • Page 66 Flex36 Owner’s Manual...

  • Page 67: Chapter 9 - Troubleshooting

    Troubleshooting Chapter 9 - Troubleshooting This chapter will list a number of Problem: Hydraulic system gets extremely hot. potential problems that may occur Solutions: • Make sure the hydraulic filter has been changed while operating the Hooklift. Most per the maintenance page of the Hooklift Owner’s problems are easily solved using the Manual.

  • Page 68: Warranty Information

    Limited Warranty Statement Stellar Industries, Inc. (Stellar) warrants products designed and manufactured by Stellar to be free from defects in material and workmanship under proper use and maintenance. Products must be installed and operated in accordance with Stellar’s written instructions and capacities. The warranty period shall cover the following: Twelve (12) month warranty on parts from the date recorded by Stellar as the in-service date, not to extend beyond twenty-four (24) months from date of manufacture,...

This manual is also suitable for:

Flex36 84-10Flex36 108-12Flex36 120-14

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