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SI C
H
able
oISt
o
' M
wnerS
anual
SI-60 and SI-75 Models
Safety • operation • Installation • Parts
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
Subject to Change without Notification.
www.stellarindustries.com
© 2013 Stellar Industries, Inc.
Last Revision: 01/15/13
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Table of Contents
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Summary of Contents for stellar labs SI Cable Host
- Page 1 SI-60 and SI-75 Models Safety • operation • Installation • Parts Stellar Industries, Inc. 190 State Street PO Box 169 Garner, IA 50438 800-321-3741 Fax: 641-923-2811 Subject to Change without Notification. www.stellarindustries.com © 2013 Stellar Industries, Inc. Last Revision: 01/15/13...
- Page 2 Stellar Cable Hoist Manual Revisions Date of Revision Section Revised Description of Revision...
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Page 3: Table Of Contents
Table of Contents Table of Contents Introduction ................iii Chapter 6 - Hydraulics - Electrical ........43 Hydraulic Schematic ............43 Chapter 1 - Safety ..............1 Hydraulic Routing - Standard Lift Cylinder ......44 Safety Decals of Note ............3 Hydraulic Routing - Telescopic Lift Cylinder.......45 Hydraulic Routing - Reverse Mount Lift Cylinder ....46 Chapter 2 - Operation ............5 Reverse Mount Lift Cylinder Mounting Kit - PN 56094..47... - Page 4 WILL RESULT FROM IMPROPER USE OR MAINTENANCE OF THIS MACHINE. Occupational safety is a prime concern of Stellar Industries in the design and production of this cable hoist. Our goal in writing this manual was the safety of the operator and oth- ers who work around this equipment.
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Page 5: Introduction
This manual is not binding. Stellar Industries, Inc. reserves the right to change, at any To promote this longevity, carefully study the time, any or all of the items, components,... - Page 6 Stellar Cable Hoist Owner’s Manual...
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Page 7: Chapter 1 - Safety
Cable Please take note that Stellar Industries, Inc. Hoist. is not liable for accidents incurred by the Cable Hoist because of non-fulfillment from Keep a first-aid box and a fire extinguisher the operator’s side of current rules, laws,... - Page 8 Do not attempt service or repair when PTO truck cab. is engaged. ATTENTION Stellar Industries, Inc. is not liable for acci- dents incurred by the Cable Hoist because of the operator’s non-fulfillment of current rules, laws and regulations.
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Page 9: Safety Decals Of Note
Safety Safety Decals of Note WARNING WARNING BEFORE WORKING AROUND A RAISED HOIST, THE HOIST CRUSHING HAZARD MUST BE SUPPORTED BY THE HOIST PROP. Moving parts can (SEE HOIST PROP OPERATING crush and cut. INSTRUCTIONS) FAILURE TO DO SO COULD RESULT IN Keep hands and SERIOUS INJURY OR DEATH. - Page 10 Stellar Cable Hoist Owner’s Manual...
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Page 11: Chapter 2 - Operation
Operation Chapter 2 - Operation Job-Site Set-Up in place and in good operating condi- Thoroughly plan the lift before positioning tion. the vehicle. Consider the following: • Be prepared for all situations. Keep fire extinguisher and first aid kit near. 1. -
Page 12: General Guidlines For Operation Of The Cable Hoist
Stellar Cable Hoist Owner’s Manual General Guidlines for Operation of the Cable Hoist Loading a Container 3. Lower the hoist to the full-down position 1. Back the truck up to the container to be and disengage the PTO. loaded and align the hoist rails with the container long sills. -
Page 13: Loading Operation
Operation Loading Operation Back the truck up to the container to be loaded and align the hoist rails with the container long sills. Engage the PTO and raise the hoist until the rear roller is on the ground. Set the parking brakes and retract the reeving cylinders to connect the cable to the container. -
Page 14: Unloading Operation - O.r. And I.o. Models
Stellar Cable Hoist Owner’s Manual Unloading Operation - O.R. and I.O. Models Back the truck up in front of where the container is to be spotted. Allow room for the container to roll-off of the hoist. Raise the hoist and retract the reeving cylinders. -
Page 15: Unloading Operation - Extendable Tail Models
Operation Unloading Operation - Extendable Tail Models Back the truck up in front of where the container is to be spotted. Allow room for the container to roll-off of the hoist. Raise the hoist and retract the reeving cylinders. Allow gravity to pull the container to the ground. -
Page 16: Correct Roll-Off Container Loads
Stellar Cable Hoist Owner’s Manual Correct Roll-Off Container Loads Correct Container Position Note: Removable front stops must be used and rear hold downs must match on container and roll-off hoist. Correct Position For Short Container Unsafe Roll-Off Container Loads The Container is Too Long Frame may crack or bend. -
Page 17: Hoist Prop Operation
Operation Hoist Prop Operation WARNING BEFORE WORKING AROUND A RAISED HOIST, THE HOIST MUST BE SUPPORTED BY THE HOIST PROP. (SEE HOIST PROP OPERATING INSTRUCTIONS) FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH. IF THE HOIST PROPS CANNOT BE USED, CONSULT THE MAINTENANCE SECTION OF THE OPERATION MANUAL FOR THE PROPER PRECAUTIONS. - Page 18 Stellar Cable Hoist Owner’s Manual...
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Page 19: Chapter 3 - Maintenance
6. Perform all safety and maintenance checks 11. Inspect the wire rope for fraying or other wear. before each period of use. 7. Replace parts with Stellar Industries, Inc. Monthly Inspection approved parts only. Monthly Inspection should occur at the beginning 8. -
Page 20: Inspection Of Sheaves
Stellar Cable Hoist Owner’s Manual Inspection of Sheaves Under normal conditions, machines should receive periodic inspections, and their over- all condition recorded. Such inspections usually include the sheaves, and any other parts that may come into contact with the wire rope and subject it to wear. As an additional precaution, rope related working parts, particularly in the area described below, should be re-inspected prior to the... -
Page 21: Cable Replacement
Maintenance Cable Replacement Important: Standard replacement cable must be 7/8” diameter 6 x 37 extra improved plow steel with steel core (6 x 37 EXIWRC) with a 4.00” swaged button x 75’ (174” & 182” CT, or) 77 feet (194” CT) in length. -
Page 22: Choice Lubricants For Dx Bearings
Stellar Cable Hoist Owner’s Manual Choice Lubricants for DX Bearings Greases Recommended Type of Grease Description Premium Quality Stabilized, Anti-Oxidant Lithium Base Multi-Purpose Lithium Base with 3% Molybdenum Disulfide High Drop Point Multi-Purpose Calcium Based, for General Automotive and Industrial Use Calcium Grease, Water Stabilized, High Drop Point Anti-Friction Bearing Calcium Based with EP Additives... -
Page 23: Chapter 4 - Specifications
Specifications Chapter 4 - Specifications Chassis C.T.: See chart on next page. Frame Width: 35-1/2” Minimum GVWR: 18,000 lbs. Front, 44,000 lbs. Rear Frame Height: 43” Sub-Frame: Full length 2 x 4 Tube Load Rating: 60,000 lbs., 75,000 lbs. Dump Angle: 47º... -
Page 24: Cable Hoist Dimensions
Stellar Cable Hoist Owner’s Manual Cable Hoist Dimensions Specifications Chart CT (Cab to Trunnion) Models w/o Autotarper w/ Autotarper SI-60-174 OR/IO 281” 210” 174” 35.5” 174” 180” SI-60-182 OR/IO 289” 218” 174” 35.5” 182” 188” SI-60-194 OR/IO 301” 230” 186” 35.5”... -
Page 25: Container Subframe
Specifications Container Subframe NOTE: ALL DIMENSIONS ARE IN ACCORDANCE WITH ANSI Z245.60 TYPE "U" CONTAINER REQUIREMENTS FRONT VIEW MAX. 41.00 GUIDE ROLLER GROUND WHEEL MIN. 3.38 TYPICAL REAR 2" X 6" STANDARD HOLDDOWN MAX. 3.63 STRUCTURAL TUBING LEAD-IN-ROLLER PICKUP HOOK SIDE VIEW MIN. - Page 26 Stellar Cable Hoist Owner’s Manual...
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Page 27: Chapter 5 - Installation
Installation Chapter 5 - Installation General Install Guidelines Cable Hoist Mounting and Assembly teners are used, these should only be tight- Study names and locations of the parts and ened to the strength of the original. familiarize yourself with the Cable Hoist before starting the assembly . -
Page 28: Truck Chassis Specifications
Stellar Cable Hoist Owner’s Manual Truck Chassis Specifications See the illustrations on pages 15-17 at the front of this manual for specific details. Front: 18,000 lbs. Minimum Axle Rating: Rear: 44,000 lbs. with walking beam type suspension Total RBM per frame rail = 2,400,000 in-lbs. (both channels) Frame Strength: Section Modulus (minimum) = 32 in for 36,000 PSI steel... -
Page 29: Dimensions: 174 Models
Installation Dimensions: 174 Models Dimensions To Chassis Frame Rail Forward Mount 9 - 9/16 2 - 1/4 281 - 1/4 8 - 9/16 - 1/2 - 7/16 26 - 5/8 25 - 13/16 - 3/4 Chassis Frame Height Rearmost Axle To First Cut C.T. -
Page 30: Dimensions: 182 Models
Stellar Cable Hoist Owner’s Manual Dimensions: 182 Models Dimensions to Chassis Frame Rail Forward Mount 9 - 9/16 2 - 1/4 289 - 1/4 8 - 9/16 - 1/2 87 - 1/2 - 5/8 - 13/16 21 - 3/4 Chassis Frame Height Rearmost Axle to First Cut C.T. -
Page 31: Dimensions: 194 Models
Installation Dimensions: 194 Models Dimensions to Chassis Frame Rail Forward Mount 9 - 9/16 2 - 1/4 301 - 1/4 8 - 9/16 86 - 1/2 - 7/16 25 - 13/16 - 3/4 Chassis Frame Height Rearmost Axle to First Cut C.T. -
Page 32: Step 2: Mount Hoist
Stellar Cable Hoist Owner’s Manual Step 2: Mount Hoist Note: Refer to the illustration on the previous pages. A. Position the hoist sub-frame onto truck frame, aligning and squaring up with truck frame, clamp and then heavily tack in place. B. -
Page 33: Step 3: Mount Lift Cylinders
Installation Step 3: Mount Lift Cylinders A. Check frame for bolts, rivets, etc. and clearance required (Refer to the previous pages) before placing the Lift Cylinder Weldment into place under the hoist sub-frame. B. Install the cylinder weldment cross tube. C. -
Page 34: Mount Lift Cylinders Continued
Stellar Cable Hoist Owner’s Manual Mount Lift Cylinders Continued... E. Bolt the Lift Cylinder Weldment to the truck frame using the supplied hardware. F. (FORWARD MOUNT ONLY) Weld the Lift Cylinder Weldment to the sub-frame as FRONT shown in Figure C. Remove any gap between the weldment and sub-frame before welding. -
Page 35: Step 5: Sub-Frame Front Clamp Installation
Installation Step 5: Sub-Frame Front Clamp Installation Before proceeding any further, it 5/8”NC x 2-1/2” is necessary to raise the hoist GD5 Cap Screw and set it down on the hoist props. 1. Position the L-shaped clamp Hoist Sub-Frame 5/8” STD. between the sub-frame and Flat Washer truck frame as shown below. -
Page 36: Step 7: Hydraulic Relief Pressure Setting
Stellar Cable Hoist Owner’s Manual Step 7: Hydraulic Relief Pressure Setting 1. Locate the pressure gauge facing front of truck. 2. Loosen Jam Nut. 3. Using allen wrench, adjust to proper pressure. See Chapter 4: Specifications for pressure specifica- tions. 4. -
Page 37: Cable Control Installation Continued
Installation Cable Control Installation Continued... 5. Choose a mounting location which is convenient and comfortable for the operator and provides adequate clearance for the control lever movement. Check the under- side of the cab for reinforcement members, air lines, wiring harnesses, and linkages before cutting into the floor. -
Page 38: Step 9: Pneumatic Control Installation
Stellar Cable Hoist Owner’s Manual Step 9: Pneumatic Control Installation The pneumatic controller provided with the Stellar Cable Hoist are dual three-way regulat- ing valves. Output of the controllers is proportional to the control lever position and is bal- anced against the force of an internal spring. Pneumatic Actuator Installation: The pneumatic actuator has been partially assembled and pre-lubricated for ease of installation. -
Page 39: Pneumatic Control Installation Continued
Installation Pneumatic Control Installation Continued... Pre-Assembled Pneumatic Control Tower Installation 1. Determine a suitable location which is in a comfortable location for the driver and not in the way of the transmission lever. 2. Position the lower bolt holes so that the bolts will miss any cable, wires or structural mem- bers in or under the cab floor. -
Page 40: Step 10: Bumper Installation
Stellar Cable Hoist Owner’s Manual Step 10: Bumper Installation LIGHTED BUMPER Lighted Bumper Installation INSTALLATION 1. Align the holes in the lighted bumper with the holes in the hoist sub-frame apron. 2. Install six (6) 5/8NC x 1-3/4” GD.8 Cap Screws, twelve (12) Flat Washers, and six (6) Hex Nuts. -
Page 41: Bumper Installation Continued
Installation Bumper Installation Continued... I.C.C. Bumper Installation 1. Connect the bumper weldment to the hoist with two (2) 3/4NC x 4-1/2” Cap Screws, Spacers, Flat Washers and Self-Locking Nuts. It may be necessary to use Flat Washers between the bumper uprights and the hoist frame. 2. -
Page 42: Step 11: Hoist Up Light Installation
Stellar Cable Hoist Owner’s Manual Step 11: Hoist Up Light Installation Locate bracket on hoist base. Tighten Dump Up Light Kit to the bracket. Installed PN 31806 DUMP UP LIGHT KIT BUYERS SK10 BRACKET SHOWN AS REFERENCE Note: See Electrical Schematic in the Hydraulic-Electrical Chapter for wiring diagram. -
Page 43: Step 12A: Fender Installation - Steel Tandem/Tri-Axle
Installation Step 12a: Fender Installation - Steel Tandem/Tri-Axle Steel Tandem/Tri-Axle Position fender to allow Position fender to allow for max air bag travel for max walking beam and spring compression. travel. Position fender to allow adequate clearance between fender & hydraulic cylinder in upright extended position. -
Page 44: Step 12B: Fender Installation - Plastic Tandem/Tri-Axle
Stellar Cable Hoist Owner’s Manual Step 12b: Fender Installation - Plastic Tandem/Tri-Axle Plastic Tandem/Tri-Axle Match drill fenders and attach 3/8” bolt, flat washers and locknut. Weld front braces to cylinder mounting plate. Weld rear fender mounts to bumper. Weld on end caps. Weld center support to sub-frame. -
Page 45: Step 14A: Removable Stop Installation
Installation Step 14a: Removable Stop Installation... -
Page 46: Step 14B: Intermediate Stop Installation
Stellar Cable Hoist Owner’s Manual Step 14b: Intermediate Stop Installation 47272 I.O. Fold Down Stop .38 Fillet Weld (Weld Both Sides, Do not Weld Ends) Outside Face of Hoist Frame PN 45621 O.R. Fold Down Stop .38 Fillet Weld Around Outside Face of Hoist Frame... -
Page 47: Step 15: Reflective Tape Installation
Installation Step 15: Reflective Tape Installation REF. ANSI Standard REF. ANSI Standard Z245.1-1999 Z.2.16 Vehicle Conspicuity Z.2.16 Vehicle Conspicuity Z.2.16 Vehicle Conspicuity PN 63907 (Both Sides - No Tarper) (Both Sides - No Tarper) (Both Sides - No Tarper) 54” 18”... -
Page 48: Step 16: Apply Decals
5,082,417 5,108,247 3. CAUTION: Do not power hoist down on prop. (SEE HOIST PROP OPERATING MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC. PN C5942 4. To lower the prop - raise hoist and lower prop. INSTRUCTIONS) 5. CAUTION: Any damage to prop should be properly FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH. -
Page 49: Chapter 6 - Hydraulics - Electrical
Hydraulics - Electrical Chapter 6 - Hydraulics - Electrical Hydraulic Schematic Auxilary Cylinder Extender Cylinder Reeving Cylinder Control Valve Auxilary Reeving Cylinder Ext. Tale Reeving Lift Cylinder Lift Lift Cylinder... -
Page 50: Hydraulic Routing - Standard Lift Cylinder
Stellar Cable Hoist Owner’s Manual Hydraulic Routing - Standard Lift Cylinder Standard Cylinder Mount... -
Page 51: Hydraulic Routing - Telescopic Lift Cylinder
Hydraulics - Electrical Hydraulic Routing - Telescopic Lift Cylinder Telescopic Cylinder Mount... -
Page 52: Hydraulic Routing - Reverse Mount Lift Cylinder
Stellar Cable Hoist Owner’s Manual Hydraulic Routing - Reverse Mount Lift Cylinder Reverse Cylinder Mount... -
Page 53: Reverse Mount Lift Cylinder Mounting Kit - Pn 56094
Hydraulics - Electrical Reverse Mount Lift Cylinder Mounting Kit - PN 56094 Part 1 NOTE: PN:45143 ALWAYS WELDED ON STREET SIDE 6.19 4.00 TYP. 2 1.50 TYP. 2 TYP. 2... -
Page 54: Reverse Mount Lift Cylinder Mounting Kit - Pn 56094
Stellar Cable Hoist Owner’s Manual Reverse Mount Lift Cylinder Mounting Kit - PN 56094 Part 2 NOTE: CABLE HOIST SHOWN AS REFERENCE PN 56094 ITEM PART DESCRIPTION QTY. 45585 FTG TEE JIC 12 JTX-S HOSE 0.75(471TC-06-39-12-12-12- 64064 HOSE 0.75(471TC-06-39-12-12-12- 64065 45948 U BOLT 0.31X1.50X2.25 RD 45143PC... -
Page 55: Hydraulic Routing - Reeving Cylinder
Hydraulics - Electrical Hydraulic Routing - Reeving Cylinder Reeving Cylinder... -
Page 56: Hydraulic Routing - Tail Extension Iox Cylinder Mount
Stellar Cable Hoist Owner’s Manual Hydraulic Routing - Tail Extension IOX Cylinder Mount Tail Extension IOX Cylinder Mount... -
Page 57: Hydraulic Routing - Tail Extension Orx Cylinder Mount
Hydraulics - Electrical Hydraulic Routing - Tail Extension ORX Cylinder Mount Tail Extension ORX Cylinder Mount... -
Page 58: Electrical Schematics
Stellar Cable Hoist Owner’s Manual Electrical Schematics EXISTING TRUCK WIRING HARNESS BACK-UP LIGHT TRUCK CAB (BLACK) LH, TURN, BRAKE, LIGHT HOIST UP (YELLOW) LIGHT GROUND TAIL, CLEARANCE, LIGHT WHITE (BROWN) (WHITE) REMOTE SWITCH RH, TURN, BRAKE, LIGHT (GREEN) COLORED Note: The Hoist Up Light will only GROUND be activated when the iginition is hot. -
Page 59: Chapter 7 - Assembly Drawings
Assembly Drawings 53 Chapter 7 - Assembly Drawings Cable Controls Qty. Qty. Item Description SPOOL SPOOL Item Description SPOOL SPOOL 46734 CONTROLLER STR NO LOCK WESCON KP60 45798 HANDLE HYDRAULIC KIT KPAC 45050 CONTROL MOUNT 2 SPOOL CONTROL VALVE HANDLE 46658 CONTROL CABLE 108 IN WESCON KPAC LINK... -
Page 60: Air Controllers Assembly 1
Stellar Cable Hoist Owner’s Manual Air Controllers Assembly 1 Item Description Qty. Item Description Qty. C1002 CAP SCR 0.50-13X6.00 HHGR5 0523 WASHER 0.38 LOCK C6106 NUT 0.50-13 HHGR5 NYLOC 0535 NUT 0.38-16 HHGR5 2-Spool Valve Assembly Gresen Shown 42399 JOYSTICK DELL D45-1226-99-32 3-Spool Valve Assembly Gresen *47471 PNEUMATIC CONTROLLER... -
Page 61: Air Controllers Assembly 2
Assembly Drawings 55 Air Controllers Assembly 2 2 Section Air PN 45833 45307 CONTROL TOWER ASM 2SECT AIR K-PAC 0345 CAP SCR 0.38-16X1.50 HHGR5 0346 WASHER 0.38 USS FLAT ZINC 0523 WASHER 0.38 LOCK 0535 NUT 0.38-16 HHGR5 45687 ELBOW ADAPTER MALE SWIVEL (NOT SHOWN) 45159 AIR ACTUATOR (V42) 1/8-NPT KPAC (NOT SHOWN) CAB FLOOR... -
Page 62: Main Hoist Assembly
Stellar Cable Hoist Owner’s Manual Main Hoist Assembly NOTE: - DECALS MUST BE BELOW TOP OF ROLLERS - ALL ROLLERS AND SHEAVES MUST MOVE FREELY ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY. 0335 CAP SCR 0.38-16X1.25 HHGR5 45556 CABLE ASM 0.88X71 FT 6X37 EXIWRC 0345 CAP SCR 0.38-16X1.50 HHGR5 45564... -
Page 63: Reeving Cylinder Assembly - Pn 60219
Assembly Drawings 57 Reeving Cylinder Assembly - PN 60219 174 and 182 Models PN 60219 ITEM PART DESCRIPTION QTY. 45243 CYLINDER 7.00X80.00 KPAC 45114 REEVING SHEAVE WLDMT KP60 8621 CLAMP HOSE/TUBE AG-3 0346 WASHER 0.38 USS FLAT ZINC 0347 NUT 0.38-16 HHGR5 NYLOC 45551 BOLT CARRIAGE 0.38-16X3.00 19371... -
Page 64: Chassis Mounted Parts
Stellar Cable Hoist Owner’s Manual Chassis Mounted Parts... -
Page 65: Chassis Mounted Parts
Assembly Drawings 59 Chassis Mounted Parts Item Description Qty. 45054 SUB-FRAME FRONT WELDMENT 45059 SUB-FRAME FRONT WELDMENT 46134 PLATE SUBFRAME EXTENDER CLAMP 46062 MOUNTING BRACKET RSRVR SI60 46063 TUBE RSRVR MOUNTING SI60 45600 MOUNT BRKT TRUCK FRAME LUG SI60 47089 NUT 0.63-18 HHGR5 NYLOC C1038 WASHER 0.63 USS FLAT ZINC 45762... -
Page 66: Mounting Kit (Forward Mount) - Pn 55261
Stellar Cable Hoist Owner’s Manual Mounting Kit (Forward Mount) - PN 55261... -
Page 67: Mounting Kit (Reverse Mount) - Pn 56094
Assembly Drawings 61 Mounting Kit (Reverse Mount) - PN 56094... -
Page 68: Mounting Kit (Telescopic) - Pn 55265
Stellar Cable Hoist Owner’s Manual Mounting Kit (Telescopic) - PN 55265... -
Page 69: Cab Guard - Pn 47263
Assembly Drawings 63 Cab Guard - PN 47263 Adjust position on truck frame to protect window & back of cab. Square cab guard with FRAME RAIL truck frame, clamp to truck frame using shims if needed. Drill three (3) 5/8" holes through cab guard and truck frame approx. -
Page 70: Under Body Tool Box - Pn 46579
Stellar Cable Hoist Owner’s Manual Under Body Tool Box - PN 46579 PN 46579 ITEM PART DESCRIPTION QTY. 46580 UBTB WLDMT OH 20X48X15 46578PC UBTB MNT WLDMT 15.00D-KPAC 46577 DOOR OH 16.19X40.06 VECTOR SPT-KPAC 0352 WASHER 0.50 USS FLAT ZINC 0359 CAP SCR 0.50-13X1.50 HHGR5 C6106... -
Page 71: Reservoir Assembly - Pn 46133
Assembly Drawings 65 Reservoir Assembly - PN 46133 RETURN PORT FACING THIS SIDE PN 46133 ITEM PART DESCRIPTION QTY. 46130 RSRVR WLDMT 60GAL KP60 15463 THERMO SIGHT GAUGE 45075 FILTER K-PAC TANK TOP C6353 WASHER 0.38 SAE FLAT YELLOW GR8 0335 CAP SCR 0.38-16X1.25 HHGR5 15464... -
Page 72: Section Valve Bank Reservoir - Pn 45710
Stellar Cable Hoist Owner’s Manual 2 Section Valve Bank Reservoir - PN 45710 PN 45710 ITEM PART DESCRIPTION 46133 RSRVR ASM 60GAL KP60 D1306 FTG ADAPT MSTR/FSTR 16-12 F5OG5 30541 FTG ADAPT 12-1/4 F5OG 9758 FTG ST TH-F PIPE EL 90 6805-20-20 C2282 FTG 1.25 NPT TO 1.25 BARB D0652... -
Page 73: Section Valve Bank Reservoir - Pn 46642
Assembly Drawings 67 3 Section Valve Bank Reservoir - PN 46642 PN 46642 ITEM PART DESCRIPTION 46133 RSRVR ASM 60GAL KP60 9758 FTG ST TH-F PIPE EL 90 6805-20-20 C2282 FTG 1.25 NPT TO 1.25 BARB D0652 ST EL 2.00 90 DEG STL 45831 HOSE 1.25X19.00 KP60 C4750... -
Page 74: Reservoir Mounting Bracket For Pn 45710
Stellar Cable Hoist Owner’s Manual Reservoir Mounting Bracket for PN 45710 For Reservior PN 45710 ITEM PART DESCRIPTION 46062PC MOUNTING BRACKET RSRVR KP60 46063 TUBE RSRVR MOUNTING KP60 10662 CAP SCR 0.50-13X2.50 HHGR8 5468 NUT 0.50-13 HHGR8 NYLOC D0790 WASHER 0.50 SAE FLAT YELLOW GR8 For Reservior PN 46642 ITEM... -
Page 75: Standard Lighted Bumper - Pn 45887
Assembly Drawings 69 Standard Lighted Bumper - PN 45887 PN 45887 ITEM PART DESCRIPTION QTY. 0335 CAP SCR 0.38-16X1.25 HHGR5 0340 WASHER 0.25 FLAT 0346 WASHER 0.38 FLAT 0347 NUT 0.38-16 HH NYLOC 0480 CAP SCR 0.25-20X1.00 HHGR5 0533 NUT 0.25-20 HH 0654 NUT 0.25-20 WING 2320... -
Page 76: Pintle Bumper - Pn 46818
Stellar Cable Hoist Owner’s Manual Pintle Bumper - PN 46818 PN 46818 ITEM PART DESCRIPTION QTY. 62293 BUMPER WLDMT 90K PINTLE TARPER 45039PC PLATE MUD FLAP BACKING 43"FENDER KP 13145 LIGHT CLEARANCE RED RND 2 LED 2320 LICENSE PLATE LIGHT ROUND 430 W 27626 LIGHT BACKUP LED 62391 13143... -
Page 77: Icc Wide Bumper - Pn 53397
Assembly Drawings 71 ICC Wide Bumper - PN 53397 PN 53397 ITEM PART DESCRIPTION QTY. 53398 BUMPER WLDMT ICC WIDE 45813PC PLATE LINK ICC BUMPER 45815 SPACER 1.25ODX0.75IDX2.16 C6219 WASHER 0.75 SAE FLAT YELLOW GR8 C0538 NUT 0.75-10 HHGR8 NYLOC 58681 CAP SCR 0.75-10X2.50 HHGR8 5841... -
Page 78: Icc Heavy Duty Bumper - Pn 46809
Stellar Cable Hoist Owner’s Manual ICC Heavy Duty Bumper - PN 46809 PN 46809 ITEM PART DESCRIPTION QTY. 46804 BUMPER WLDMT ICC HEAVY DUTY KPAC 46877PC PIVOT BLOCK WLDMT ICC KP60 5223 NUT 1.25-7 HHGR5 NYLOC 46810 PIN SNAP LOCK 1.00 KPAC 60-406 46811 CAP SCR 1.25-7X5.50 HHGR5 TYP. -
Page 79: Icc Bumper Weldment - Pn 45574
Assembly Drawings 73 ICC Bumper Weldment - PN 45574 TYP(2) TYP (2) 19.00 16.00 TYP(2) 15.44 35.50 66.38 PN 45574 ITEM PART DESCRIPTION QTY. 45572 TUBE 3.00X2.00X0.25WX66.00 43138 PLATE 0.19X2.63X1.63 45573 TUBE 3.00X2.00X0.25WX22.63 21447 TUBE 3.00X2.00X0.25WX14.00 W=.47 TYP. 4 (.31) TYP. -
Page 80: Icc Standard Narrow Bumper - Pn 48848
Stellar Cable Hoist Owner’s Manual ICC Standard Narrow Bumper - PN 48848 PN 48846 ITEM PART DESCRIPTION QTY. BUMPER WLDMT STANDARD KP60 NRW 48849 27626 LIGHT BACKUP LED 62391 13145 LIGHT CLEARANCE RED RND 2 LED 13143 LIGHT STOP/TURN/TAIL 4 RND LED 10334 GROMMET 4.00 ROUND LAMP (PETERSON) C4862 GROMMET FOR 2 CLEARANCE 30700 18742 BACKUP ALARM ACORN 97 DECIBAL... -
Page 81: Icc Narrow Bumper - Pn 48846
Assembly Drawings 75 ICC Narrow Bumper - PN 48846 PN 48846 ITEM PART DESCRIPTION QTY. 48847 BUMPER WLDMT ICC NARROW KPAC 45813PC PLATE LINK ICC BUMPER 45815 SPACER 1.25ODX0.75IDX2.16 5841 CAP SCR 0.75-10X4.50 HHGR8 C6219 WASHER 0.75 SAE FLAT YELLOW GR8 C0538 NUT 0.75-10 HHGR8 NYLOC 58681... -
Page 82: Icc Extendable Bumper - Pn 62663
Stellar Cable Hoist Owner’s Manual ICC Extendable Bumper - PN 62663 PN 62663 ITEM PART DESCRIPTION QTY. 62664PC BUMPER WLDMT ICC STANDARD EXT 45813PC PLATE LINK ICC BUMPER 45815 SPACER 1.25ODX0.75IDX2.16 45623 CAP SCR 0.75-10X4.50 HHGR5 C0538 NUT 0.75-10 HHGR8 NYLOC 58681 CAP SCR 0.75-10X2.50 HHGR8 C6219... -
Page 83: Tri-Axle Fenders - Pn 46299
Assembly Drawings 77 Tri-Axle Fenders - PN 46299 NOTE: Includes PN 46122 Tandem Fenders PN 46299 ITEM PART DESCRIPTION QTY. 46626 STD FEND WELDMENT-48" 45039PC PLATE MUD FLAP BACKING 43"FENDER KP 46627PC FENDER SUPPORT WELDMENT 0347 NUT 0.38-16 HH NYLOC 0351 CAP SCR 0.38-16X1.00 HHGR5 0537... -
Page 84: Tandem Fenders - Pn 46122
Stellar Cable Hoist Owner’s Manual Tandem Fenders - PN 46122 PN 46122 ITEM PART DESCRIPTION QTY. 46121 WLDMT FENDER STEEL TANDEM KP60 46120PC TUBE REAR FENDER SUPPORT 46119PC WLDMT TUBE FRONT FENDER 46117PC TUBE FRONT FENDER SUPPORT 0537 NUT 0.50-13 HH 2826 NUT 0.63-11 HH NYLOC 46590... -
Page 85: Tandem Fenders - Pn 46122 Continued
Assembly Drawings 79 Tandem Fenders - PN 46122 Continued... TYP. 4 TYP. 2 TYP. 2 TYP. 2 TYP. 8 TYP. 4... -
Page 86: Tandem Poly Fenders - Pn 45795
Stellar Cable Hoist Owner’s Manual Tandem Poly Fenders - PN 45795 ITEM PART DESCRIPTION QTY. 10682 CAP SCR 0.38-16X1.50 BTNHD SOCKT SS 45565PC BRKT FENDER MNT CNTR KPAC TAND POLY BRKT FENDER MNT REAR KPAC TAND 45566PC POLY 45567 FENDER TANDEM HALF KPAC POLY 45569PC BRKT FENDER MNT FRRH KPAC TAND POLY 45570PC BRKT FENDER MNT FRLH KPAC TAND POLY 45571PC TUBE 2.00X2.00X0.25WX29.88... -
Page 87: Tri-Axle Poly Fenders - Pn 45893
Assembly Drawings 81 Tri-Axle Poly Fenders - PN 45893 PN 45893 ITEM PART DESCRIPTION QTY. 45891 FENDER TRI-AXLE MIDDLE POLY KPAC 45890 FENDER TRI-AXLE FRNT/REAR POLY KPAC 59596 FENDER TRI-AXLE TRIM PLATES POLY PLATE FORMED BRKT CNTR TRI POLY FENDER KPAC 45892 (QTY 4 INCLUDED IN KIT 45892) PLATE FORMED BRKT TAPERED POLY FENDER KPAC... -
Page 88: Telescopic Lift Cylinder - Pn 51078
Stellar Cable Hoist Owner’s Manual Standard Lift Cylinder - PN 55262 PN 55262 ITEM PART DESCRIPTION QTY. 60132 CYLINDER 6.00X72.00 LIFT HOLLOW ROD C4498 FTG ORB/JIC STRT CONNT 12-F5OX-S Telescopic Lift Cylinder - PN 51078 NOTE: SEAL KIT P/N 48967 51078 45737 CYLINDER 5.50X185.75 TELO KPAC... -
Page 89: Long Reeving Cylinder - Pn 51201
Assembly Drawings 83 Standard Reeving Cylinder - PN 51080 174 and 182 Models NOTE: SEAL KIT P/N 45306 51080 45243 CYLINDER 7.00X80.00 KPAC C4498 FTG ORB/JIC STRT CONNT 12-F5OX-S Long Reeving Cylinder - PN 51201 194 Models NOTE: SEAL KIT P/N 45306 51201 45349 CYLINDER 7.00X80.00 KPAC... -
Page 90: Tail Extension Cylinder - Pn 51203
Stellar Cable Hoist Owner’s Manual Tail Extension Cylinder - PN 51202 IOX Models NOTE: SEAL KIT P/N 51070 51202 CYLINDER ASM 3.50X40.00 KP60 IOX 46153 CYLINDER 3.50X40.00 KP60 IOX 46680 FTG MJIC/MSTR 90 8 C5OX Tail Extension Cylinder - PN 51203 ORX Models NOTE: SEAL KIT P/N 51071 51203... -
Page 91: Ratchet Strap Kit - Pn 63150
Assembly Drawings 85 Ratchet Strap Kit - PN 63150 NOTE: RATCHET TIE DOWN SHOWN AS REFERENCE. PN 63150 ITEM PART DESCRIPTION QTY. 45496 STRAP 3X36 W/LOOP KPAC 45497PC STRAP HOOK (HOLD-DOWN) KPAC C6106 NUT 0.50-13 HHGR5 NYLOC 0352 WASHER 0.50 USS FLAT ZINC C1001 CAP SCR 0.50-13X5.50 HHGR5 45895... -
Page 92: Bolted Hold Down (Optional) - Pn 42918
Stellar Cable Hoist Owner’s Manual Bolted Hold Down (Optional) - PN 42918 PN 42918 ITEM PART DESCRIPTION QTY. 42917PC HOLD DOWN WELDMENT 0356 CAP SCR 0.63-11X1.50 HHGR8 0526 WASHER 0.63 LOCK C5902 WASHER 0.63 SAE FLAT YELLOW GR8 45859 FLAT TAP HOLD DOWN KP60 2-5.5 TYP. -
Page 93: Chapter 8 - Replacement Parts
Replacement Parts Chapter 8 - Replacement Parts Chassis Mounted Components Hydraulic Components Part number Description Part number Description 45600 Mount Brkt - Truck frame lug SI60 15463 Thermo Sight gauge 47531 Pin - Pivot 45074 Breather cap - Fill neck 45144 Pin - 2.50"... - Page 94 Limited Warranty Statement Stellar Industries, Inc. (Stellar) warrants products designed and manufactured by Stellar to be free from defects in material and workmanship under proper use and maintenance. Products must be installed and operated in accordance with Stellar’s written instructions and capacities. This warranty...
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