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stellar labs Slider34 Owner's Manual

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O
WNER
Safety, Installation, Maintenance, and Operation
Subject to Change without Notification.
© 2008 Stellar Industries, Inc.
'
S
Stellar Slider34 Hooklift
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
www.stellarindustries.com
M
ANUAL
Manual Part No. 41994
Last Revision: 11/24/08

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  • Page 1 ’ WNER ANUAL Safety, Installation, Maintenance, and Operation Stellar Slider34 Hooklift Stellar Industries, Inc. 190 State Street PO Box 169 Garner, IA 50438 800-321-3741 Fax: 641-923-2811 www.stellarindustries.com Subject to Change without Notification. Manual Part No. 41994 © 2008 Stellar Industries, Inc.
  • Page 2 Slider34 Hooklift Manual Revisions Date of Revision Section Revised Description of Revision Chapter 6: Updated Controller Assembly and STOP System, July 29, 2008 Installation Updated Jib and Cylinder Assemblies per Chapter 7: engineering changes. Assembly Drawings...

  • Page 3: Table Of Contents

    Warranty Information ....44 Stellar Slider34 Specifications ..12 Chapter 5 - Decals ....13 Decals of Note .
  • Page 4 Slider34 Owner’s Manual AN OVERVIEW TO OWNER, OPERATOR AND SERVICE PERSONNEL ABOUT SAFETY As the owner or employer, it is your responsibility to instruct the operator in the safe opera- tion of this equipment and to provide the operator with properly maintained equipment.

  • Page 5: Introduction

    Introduction Stellar Hooklifts are designed to provide safe Stellar manufactured hooklifts in general and dependable service for a variety of and may or may not apply to your specific operations. With proper use and model. maintenance, these hooklifts will operate at peak performance for many years.

  • Page 6: Loader Nomenclature

    Slider34 Owner’s Manual Loader Nomenclature The Stellar Slider is a hydraulic, body-loading device when mounted on a truck chassis. It can handle a multitude of bodies ranging from flatbeds to recycling containers and dump bodies. Two independently controlled cylinders operate all the functions of the Slider. By varying the cylinders operations, the Slider can be used to dump or unload a body.

  • Page 7: Chapter 1 - Safety

    Safety Chapter 1 - Safety anti-noise headphones, protective glasses, Please Read the Following Carefully! This breathing apparatus, and reflective jackets. portion of the manual contains information Consult your employer regarding current regarding all Stellar manufactured hooklifts. safety regulations and accident-prevention Some items contained within this chapter equipment.

  • Page 8: Stability

    Slider34 Owner’s Manual Replace any decals that are missing, dam- weight can be lifted. aged, or not legible. Keep everyone clear when loading, unload- ing, and dumping. The safety instruction plates, notices, load charts and any other sticker applied to the...

  • Page 9: Chapter 2 - Operation

    Operation Chapter 2 - Operation Job-Site Set-Up Operator Requirements Thoroughly plan the lift before positioning the vehicle. Consider the following: Operation is limited to the following peo- ple: 1. The vehicle should be positioned in an A. Qualified individual. area free from overhead obstructions to B.

  • Page 10: Operation Overview

    Slider34 Owner’s Manual Hooklift Controls Operation Overview Unloading Operation 1. Be familiar with the sequence and oper- ation of the hooklift controls. 1. Stop the truck at the location you wish to unload. 2. Each individual hooklift function should have control function decals. Replace 2.

  • Page 11: Unloading Operation

    Operation Unloading Operation 2. Put the truck in neutral and engage the PTO. 1. Stop the truck at the location you wish to unload. 4. Pull jib lever the jib cylinder is fully retracted, 3. Locate the black control lever labeled jib. thus releasing tabs.

  • Page 12: Loading Operation

    Slider34 Owner’s Manual Loading Operation 2. Engage the hook to the body by 1. Position the truck in line with the maneuvering the hooklift with the red(lift) body you intent to pick up. lever and the black (jib) lever. 4. Push the black(jib) lever until 3.

  • Page 13: Dumping Operation

    Operation Dumping Operation 1. Stop the truck at the location 2. Put the truck in neutral and engage the PTO. you wish to dump the load. 3. Locate the red lever labeled lift. 4. Pull the lift lever to dump the body. 5.

  • Page 14: Manual Hook Height Adjustment

    Slider34 Owner’s Manual Manual Hook Height Adjustment 1. Fully extend the main cylinders so the jib section is in the loading mode, as seen below. The hook height handle should be at a level that is comfortable for use. Loading Mode 2.

  • Page 15: Chapter 3 - Maintenance

    Maintenance Chapter 3 - Maintenance 1. Hydraulic oil level. Please read the following before performing any 2. Loose parts or damage to structures or weld. maintenance on the hooklift. 3. Cylinder movement due to leakage. 1. Only authorized service personnel are to perform 4.

  • Page 16: Choice Lubricants For Dx Bearings

    Slider34 Owner’s Manual Choice Lubricants for DX Bearings Greases Recommended Type of Grease Description Premium Quality Stabilized, Anti-Oxidant Lithium Base Multi-Purpose Lithium Base with 3% Molybdenum Disulfide High Drop Point Multi-Purpose Calcium Based, for General Automotive and Industrial Use Calcium Grease, Water Stabilized, High Drop Point...

  • Page 17: Chapter 4 - Specifications

    Specifications Chapter 4 - Specifications • Will accommodate bodies from 14-feet up to 20-feet (4,267mm to 6,096mm) long and still attain the maximum dump angle on a 41-inch (1041mm) high frame truck. Longer bodies may be accommodated with reduced dumping capabilities. •...

  • Page 18: Stellar Slider34 Specifications

    Slider34 Owner’s Manual Stellar Slider34 Hydraulic Hooklift Specifications 54" H.H.(1372mm): Max. Lifting Capacity: 28,800lbs.(13063kg), evenly distributed in, or on the body. 54" H.H.(1372mm): Max. Dumping Capacity: 34,000lbs.(15,422kg), evenly distributed in, or on the body. Operating Pressure: 4,265psi(29.4Mpa) 61.75"(1568mm): Max. Lifting Capacity: 34,000lbs.(15,422kg), evenly distributed in, or on the body.

  • Page 19: Chapter 5 - Decals

    Decals Chapter 5 - Decals Decals of Note Electrocution Hazard Decal Hands Clear Decal Location: On each side of the jib base. Location: On each side of the jib base. Function: To inform the operator of the hazard Function: To inform the operator of the associated with electrocution, the possible hazard associated with jib operation, the consequences should the hazard occur, and...

  • Page 20: Decal Kit Placement - Pn 31827

    Slider34 Owner’s Manual Decal Kit Placement - PN 31827 NOTES: 1. EXTRA ELECTROCUTION DECALS SHOULD BE SHIPPED LOOSE 2. PLACE ONE OF 26134 & ONE OF 26135 IN CAB ON CONTROLLER ASM * THESE DECALS NOT SHOWN(MOUNT IN CAB OR ON TRUCK FRAME)

  • Page 21: Chapter 6 - Installation

    3/4 x 4 x 4 Plate Drawing for Dimensional Purposes Only Minimum recommended rail construction per number of rear rollers on loader. Single Double Slider34 6 x 3 x 3/8 & 1/2 x 3 Plt 6 x 3 x 3/8 & 1/2 x 3 Plt...

  • Page 22: Installation Steps - Basic Guidelines

    Slider34 Owner’s Manual Installation Steps - Basic Guidelines 1. Clear the truck frame. a. The front plate of the base needs to be at least 8.50” behind the cab or any equip- ment mounted behind the cab. b. Note that the jib extends 6.50” in front of the front base plate.
  • Page 23 Installation 7. Install tie-downs. a. Using 1” bolts, washers, and nuts, secure the front mounting channels and shear plates to the truck frame. b. Using 5/8” bolts, washers, and nuts, secure the rear mounting channels to the truck frame. c. Grease all bolts. d.

  • Page 24: Mounting Kit - Pn 42010

    Slider34 Owner’s Manual Mounting Kit - PN 42010 IT IS RECOMMENDED THAT A SHEAR PLATE BE PLACED BENEATH THE PIN POINT OF THE SECONDARY TO THE DUMP SECTION. 16” Shear Plate at pivot point - PN 3596 PN 42010 3596 PLATE 0.50X8.00X16.00...

  • Page 25: Reservoir Assembly - Pn 47572

    Installation Reservoir Assembly - PN 47572 PN 47572 26510 RSRVR ASM 25GAL K MODEL 27119 HOSE 0.75(78C-12-JC-JC-12-12-12-120) 7353 NIPPLE 2.00 HEX PIPE 2FF 10094 GAUGE OIL LF 2.5" 0-500 BM C4694 ST EL 1.25 90 DEG BLK C2375 FTG REDU 0102-20-12 D0024 NIPPLE 1.25X14.00 BLK C4952 FTG ADAPT 12 FLO-S 13325...

  • Page 26: Setting System Relief Pressure

    Slider34 Owner’s Manual Setting System Relief Pressure 40000 35000 61.75" HH 54" HH 30000 25000 20000 54" 15000 LOADER CAPACITY (POUNDS) Never Exceed the Maximum Pressure of 4300 psi. 4000 4500 10000 Never adjust System Relief Pressure to allow Loader...
  • Page 27 Installation Setting System Relief Pressure Continued 2. Push the red (lift) lever until the boom bottoms out. 1. Engage the PTO. Run the PTO at 1200 RPM. Keep pushing the lever forward until steps 3-5 are complete. 4. Adjust the system relief pressure using 4 mm allen 3.

  • Page 28: Installing Power Beyond

    Slider34 Owner’s Manual Installation Instructions for the Power Beyond VDM8 Valve These instructions ar intended for correct installation of power beyond on a Salami VDM8 valve bank. If any hydraulic component is integrated after this valve the power beyond must be installed correctly, or serious damage may incur to the hydraulic system.

  • Page 29: Controller Assembly - Pn 34041

    Installation Controller Assembly - PN 34041 THE CENTER LOCKING CONTROL SHOULD RUN THE MAIN CYLINDER. Cab Floor PN 34041 0486 CAP SCR 0.31-18X1.50 HHGR5 0343 WASHER 0.31 USS FLAT ZINC 0479 CAP SCR 0.25-20X0.75 HHGR5 0333 NUT 0.25-20 HHGR5 NYLOC C6245 ELBOW 0.25 OD BRASS AIR 32872...

  • Page 30: Stop System Overview - Pn 41840

    Slider34 Owner’s Manual STOP System Overview - PN 41840 The STOP system must be hooked up properly for the loader to operate. The loader is equipped with a STOP (Stellar Tab Operation Protection) system. It is designed to protect the loader and operator from damage caused by improper loader operation.

  • Page 31: Push/Pull Switch (Pn C0868)

    Installation STOP System - Push/Pull Switch (PN C0868) Make sure to disconnect the batteries! A decal mounting bracket (standard cab controls only) has been provided that will allow for mounting of the push/pull switch (PN C0868) and indicator light (PN D1698). The switch and light may be mounted in any easily accessible position if needed.

  • Page 32: Limit Switch Pn 10953

    IS ATTACHED TO THE RESERVOIR MOUNTING BRACKET DETAIL A Limit Switch PN 10953 shown with installation assembly 41986 BRKT STOP SYSTEM SLIDER34 10953 SWITCH LIMIT OMRON 52F4219 NO/NC 0437 CAP SCR 0.25-20X1.25 HHGR5 0333 NUT 0.25-20 HHGR5 NYLOC 42428 UNLOADER INSTALL KIT SLIDER34...

  • Page 33: Unloader Manifold Pn 42428

    Unloader Manifold PN 42428 shown with fittings and installation assembly 47934 MANIFOLD UNLOADER ASM SLIDER65 V2 C2252 FTG ADAPT 8-10-F5OLO-S C0930 CAP SCR 0.31-18X3.00 HHGR5 0343 WASHER 0.31 USS FLAT ZINC 0342 NUT 0.31-18 HH NYLOC 42427 BRKT DUMP VALVE SLIDER34...
  • Page 34 Slider34 Owner’s Manual STOP System - Unloader Manifold Details Install the four equal length hoses between the unloader manifold and the tank mount- ed valve bank. The unloader manifold is attached to a bracket on the reservoir assembly. See the following pages and the hydraulic schematics on page 30 for details.

  • Page 35: Hydraulic Schematic - Pn 44345

    Installation Hydraulic Schematic - PN 44345 PN 44345...
  • Page 36 Slider34 Owner’s Manual Hose Reel Installation The hydraulically adjustable hook requires the installation of Hose Reel Kit (Stellar PN 46612). The hose reel is mounted to the bracket underneath the dump reinforcement plate and to prevent damage to the hose reel, two (2) 3000 psi port reliefs (Included in the kit - Stellar PN 26183) need to be installed on the valve that controls the hook height cylinder.

  • Page 37: Wiring Schematic - Pn 41133

    Installation Wiring Schematic - PN 41133 PN 41133...
  • Page 38 Slider34 Owner’s Manual...

  • Page 39: Chapter 7 - Assembly Drawings

    Assembly Drawings 33 Chapter 7 - Assembly Drawings Base Assembly - PN 39201 17 2 PN 39201 4380 BUSHING 32DXR24 2.00X1.50 GARLOCK 0377 MACHY WASHER 2.00ID 10GA 0108 SNAP RING 2.00 7200-200 0635 BUSHING 40DXR32 GARLOCK 23930 COLLAR 2.51X3.50X1.00 1593 MACHY WASHER 2.50ID 10GA 32086 CAP SCR 0.38-16X4.25 HHGR5...

  • Page 40: Dump Assembly - Pn 39207

    Slider34 Owner’s Manual Dump Assembly - PN 39207 BUSHING 13817 MUST BE INSTALLED ON THE OUTER SIDE OF THE COLLAR. PN 39207 10 26168PC COLLAR RETAINING 3.01X4.00X1.00 0635 BUSHING 40DXR32 GARLOCK 12 19291PC ROLLER 4" DUCTILE POWDERCOAT YEL 21493 PIN TEAR DROP 2.00X8.00 13817 BUSHING 40DXR24 2.50X1.50 GARLOCK...

  • Page 41: Secondary Assembly - Pn 35080

    30959 PIN TEAR DROP 2.00X9.50 SLIDER JR 10 10172 CAP SCR 0.50-13X1.00 HHGR8 ZY 0352 WASHER 0.50 USS FLAT ZINC 12 41786 PLATE WEAR PAD COVER SLIDER34 13 40019 CAP SCR 0.63-11X1.25 HHGR8 ZY 14 C5902 WASHER 0.63 SAE FLAT YELLOW GR8 15 41787 WEAR PAD SECONDARY SLIDER34 16 21586 COLLAR 2.01X3.00X1.00 UHMW...

  • Page 42: Main Cylinder Assembly - Pn 35151

    Slider34 Owner’s Manual Main Cylinder Assembly - PN 35151 PN 35151 Defau ITEM PART DESCRIPTION lt/QTY 1894 CYLINDER 5.00X71.00 W/2.50 ROD 15995 MANIFOLD ASM DUAL T2A 5000PSI 37179 FTG ST RUN TEE 8-10-8R5OLO 35801 TUBE ASM 0.50 A2 DUAL RETRACT 35800 TUBE ASM 0.50 A2 DUAL EXTEND...

  • Page 43: Jib Assembly - Pn 43504

    0377 MACHY WASHER 2.00ID 14GA 0108 SNAP RING 2.00 7200-200 41834 SCREW 0.25-20X0.75 FHSH SS 41833 WEAR PAD JIB SLIDER34 43510 JIB TOP SLIDER34 HYD ADJUST HH 42757 PIN 2.00X8. 43513 PLATE WEAR PAD COVER SLIDER34 JIB 10 40019 CAP SCR 0.63-11X1.25 HHGR8 ZY 11 C5902 WASHER 0.63 SAE FLAT YELLOW GR8...

  • Page 44: Hook Cylinder Assembly - Pn 43506

    Slider34 Owner’s Manual Hook Cylinder Assembly - PN 43505 PN 43506 ITEM PART DESCRIPTION QTY. 43506 CYLINDER 3.00X7.75 C4922 FTG ADAPT 4-6 F5OLO-S...

  • Page 45: Jib Cylinder Assembly - Pn 42450

    Assembly Drawings 39 Jib Cylinder Assembly - PN 42450 PN 42450 42449 CYLINDER 3.00X46.00 SHORT BOSS D1290 FTG ADAPT 8-6 F5OLO-S...
  • Page 46 Slider34 Owner’s Manual...

  • Page 47: Chapter 8 - Replacement Parts

    Replacement Parts Chapter 8 - Replacement Parts Hydraulic System Component Parts Assembly Component Parts PART# DESCRIPTION PART# DESCRIPTION 22216 10094 PRESSURE GAUGE - HYDRAULIC SNAP RING 2.50" INTERNAL 21505 16145 COLLAR 2.01 X 3.00 X 0.63 GAUGE - FILTER SERVICE 21586 C6228 COLLAR 2.01 X 3.00 X 1.00...
  • Page 48 Slider34 Owner’s Manual...

  • Page 49: Chapter 9 - Troubleshooting

    Troubleshooting Chapter 9 - Troubleshooting This chapter will list a number of potential problems that may occur while operating the Hooklift. Most problems are easily solved using the solutions portion of this chapter. If problems persist, please contact Customer Service at Stellar Industries 1-800-321-3741. Problem: Hooklift will not operate or oper- Problem: Hooklift will not lift or pickup a ates slow.

  • Page 50: Warranty Information

    Limited Warranty Statement Stellar Industries, Inc. (Stellar) warrants products designed and manufactured by Stellar to be free from defects in material and workmanship under proper use and maintenance. Products must be installed and operated in accordance with Stellar’s written instructions and capacities. The warranty period shall cover the following: Twelve (12) month warranty on parts from the date recorded by Stellar as the in-service date, not to extend beyond twenty-four (24) months from date of manufacture,...

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