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S
50 H
LIDER
OOKLIFT
O
' M
WNERS
ANUAL
Safety • Operation • Installation • Maintenance
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
Subject to Change without Notification.
Last Revision: 08/13/13
www.stellarindustries.com
© 2013 Stellar Industries, Inc.
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Summary of Contents for stellar labs Slider50
- Page 1 50 H LIDER OOKLIFT ’ M WNERS ANUAL Safety • Operation • Installation • Maintenance Stellar Industries, Inc. 190 State Street PO Box 169 Garner, IA 50438 800-321-3741 Fax: 641-923-2811 Subject to Change without Notification. Last Revision: 08/13/13 www.stellarindustries.com © 2013 Stellar Industries, Inc.
- Page 2 Slider50 Hooklift Manual Revisions Date of Revision Section Revised Description of Revision...
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Page 3: Table Of Contents
Choice Lubricants for DX Bearings......15 Chapter 6 - Assembly Drawings .......43 Chapter 4 - Specifications .........17 Base Assembly - PN 34135 ..........43 Stellar Slider50 Hydraulic Hooklift Specifications..18 Dump Assembly - PN 34137........44 Acceptable Subframe Dimensions for Bodies ..19 Secondary Assembly - PN 34139 .......45 Acceptable Subframe Dimensions for Bodies ..20... - Page 4 Slider50 Owner’s Manual AN OVERVIEW TO OWNER, OPERATOR AND SERVICE PERSONNEL ABOUT SAFETY As the owner or employer, it is your responsibility to instruct the operator in the safe opera- tion of this equipment and to provide the operator with properly maintained equipment.
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Page 5: Introduction
Introduction Stellar Hooklifts are designed to provide safe Stellar manufactured hooklifts in general and dependable service for a variety of and may or may not apply to your specific operations. With proper use and model. maintenance, these hooklifts will operate at peak performance for many years. -
Page 6: Hooklift Nomenclature
Slider50 Owner’s Manual Hooklift Nomenclature The Stellar Slider is a hydraulic, body-loading device when mounted on a truck chassis. It can handle a multitude of bodies ranging from flatbeds to recycling containers and dump bodies. The Slider consists of four basic parts: the base, dump, secondary, and jib sections. Please take the time to familiarize yourself with the various components. -
Page 7: Chapter 1 - Safety
Safety Chapter 1 - Safety anti-noise headphones, protective glasses, Please Read the Following Carefully! This breathing apparatus, and reflective jackets. portion of the manual contains information Consult your employer regarding current regarding all Stellar manufactured hooklifts. safety regulations and accident-prevention Some items contained within this chapter equipment. -
Page 8: Stability
Slider50 Owner’s Manual Replace any decals that are missing, dam- much weight can be lifted. aged, or not legible. Keep everyone clear when loading, unload- ing, and dumping. The safety instruction plates, notices, load charts and any other sticker applied to the... -
Page 9: Safety Decals Of Note
Safety Safety Decals of Note WARNING CRUSHING HAZARD Moving parts can crush and cut. Keep hands and arms clear. 25627 DANGER ELECTROCUTION HAZARD THIS HOOKLIFT IS NOT INSULATED DEATH OR SERIOUS INJURY will result from contact with the vehicle, hooklift, or load should they become electrically charged. - Page 10 Slider50 Owner’s Manual...
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Page 11: Chapter 2 - Operation
Operation Chapter 2 - Operation Job-Site Set-Up Operator Requirements Thoroughly plan the lift before positioning the vehicle. Consider the following: Operation is limited to the following peo- ple: 1. The vehicle should be positioned in an A. Qualified individual. area free from overhead obstructions to B. -
Page 12: Hooklift Controls
Slider50 Owner’s Manual Hooklift Controls 1. Be familiar with the sequence and operation of the hooklift controls. 2. Each individual hooklift function should have control function decals. Replace them immediately if they are missing or illegible. 3. Keep hands, feet and control levers free from mud, grease and oil. -
Page 13: Hydraulic Hook Height Adjustment - Raise
Operation Hydraulic Hook Height Adjustment - Raise With the hooklift in the stowed position Pull the control lever labeled ‘hook’ without a body, put the truck in neutral to raise the hook height. When and engage the PTO. raised completely, release the lever and disengage the PTO. -
Page 14: Loading Operation
Slider50 Owner’s Manual Loading Operation Note: Hook and bail heights must match. Maneuver the truck into a position to load the body. Put the truck in neutral and engage the PTO. PTO ON Pull the control lever labeled ‘Jib’ to slide the jib as far back as it will go, effectively releasing the dump latches. - Page 15 Operation Loading Operation Continued... Note: Hook and bail heights must match. Once fully attached, push the ‘Lift’ control lever to load the body. Fully retract lift cylinder Note: Make sure the body is lining up with the rear rollers while loading. Note: If the container will experience a signif- icant restriction to...
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Page 16: Unloading Operation
Slider50 Owner’s Manual Unloading Operation Put the truck in neutral and engage the PTO. PTO ON Pull the control level labeled ‘Jib’ to slide the jib as far back as it will go, effectively Fully releasing the dump latches. retract jib cylinder Pull the control lever labeled ‘Lift’... - Page 17 Operation Unloading Operation Continued... Detach the hooklift from the container by maneuvering the hook using the ‘Lift’ control lever and pulling the truck forward. Once fully detached, push the ‘Lift’ control lever until the lift returns to the loading/unloading position. Fully retract lift cylinder...
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Page 18: Dumping Operation
Slider50 Owner’s Manual Dumping Operation Put the truck in neutral and engage the PTO. PTO ON Pull the control lever labeled ‘Lift’ as desired to dump the load. Be aware and avoid any overhead obstructions during the entire dump procedure. -
Page 19: Chapter 3 - Maintenance
Maintenance Chapter 3 - Maintenance damage such as blistering, crushing, or abra- Please read the following before performing any sion. maintenance on the hooklift. 8. Presence of this owner’s manual. 1. Only qualified service personnel are to perform maintenance on the hooklift. Daily Inspection 2. -
Page 20: Grease Zerk Locations
Slider50 Owner’s Manual Grease Zerk Locations Slider50 QTY. (2) QTY. (2) QTY. (2) BOTH ENDS OF SLIDE CYLINDER QTY. (2) QTY. (2) QTY. (2) QTY. (2) QTY. (2) QTY. (2) QTY. (2) QTY. (2) Note: Grease After Every 100 Cycles. -
Page 21: Choice Lubricants For Dx Bearings
Maintenance Choice Lubricants for DX Bearings Greases Recommended Type of Grease Description Premium Quality Stabilized, Anti-Oxidant Lithium Base Multi-Purpose Lithium Base with 3% Molybdenum Disulfide High Drop Point Multi-Purpose Calcium Based, for General Automotive and Industrial Use Calcium Grease, Water Stabilized, High Drop Point Anti-Friction Bearing Calcium Based with EP Additives Lithium Based... - Page 22 Slider50 Owner’s Manual...
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Page 23: Chapter 4 - Specifications
Specifications Chapter 4 - Specifications • Will accommodate bodies from 16-feet up to 22-feet (4877mm to 6706mm) long and still attain the maximum dump angle on a 41- inch (1041mm) high frame truck. Longer bodies may be accommodated with reduced dumping capabilities. •... -
Page 24: Stellar Slider50 Hydraulic Hooklift Specifications
Slider50 Owner’s Manual Stellar Slider50 Hydraulic Hooklift Specifications 54" H.H.(1372mm): Max. Lifting Capacity: 50,000lbs. (22,680kg), evenly distributed in, or on the body. 54" H.H.(1372mm): Max. Dumping Capacity: 50,000lbs. (22,680kg), evenly distributed in, or on the body. Operating Pressure: 4,300psi (29.65Mpa) 61.75"(1568mm):... -
Page 25: Acceptable Subframe Dimensions For Bodies
Acceptable Subframe Dimensions for Bodies... -
Page 26: Acceptable Subframe Dimensions For Bodies
Slider50 Owner’s Manual Acceptable Subframe Dimensions for Bodies... -
Page 27: Acceptable Subframe Dimensions For Bodies
Acceptable Subframe Dimensions for Bodies... -
Page 28: Acceptable Subframe Dimensions For Bodies
Slider50 Owner’s Manual Acceptable Subframe Dimensions for Bodies... -
Page 29: Chapter 5 - Installation
Chapter 5 - Installation Installation General Install Guidelines Hooklift Mounting and Assembly Tighten plastic insert or crimped steel-type Study names and locations of the parts and lock nuts to approximately 110 percent of familiarize yourself with the hooklift before the dry torque values shown in the chart starting the assembly . -
Page 30: Installation Note
Slider50 Owner’s Manual Installation Note Every hooklift installation is unique. However, certain guidelines exist that apply to every model. Listed below is a general set of chronlological steps that may be followed when installing a Stellar Hooklift. If any questions arise during the installation process, feel free to contact your local dealer or Stellar Customer Service at 800-321-3741. -
Page 31: Step 2: Bolt Tie-Down Angles To Mounting Plates
Installation Step 2: Bolt Tie-Down Angles to Mounting Plates. Note: See Mounting Kit PN 58597 in this chapter for an overview of the mounting process. Bolt each tie-down angle to the underside of each mounting plate located on the outside of the main rails of the base (both sides): Note: See torque chart at beginning of chapter Note: See torque chart at beginning of chapter... -
Page 32: Step 3: Weld Tie-Down Angle To Mounting Plates
Slider50 Owner’s Manual Step 3: Weld Tie-Down Angle to Mounting Plates. Center the final tie-down angle under the secondary main pivot and lug PN 39875. Weld the tie-down angle to the underside of base main rail (both sides): LUG 39875... -
Page 33: Step 5: Bolt Tie-Down Angles To Truck Frame
Installation Step 4: Drill Mounting Holes into Frame Rail. Drill 1-1/16” mounting holes through the angle tie-downs and truck frame as shown (Both Sides): 1-1/16" Step 5: Bolt Tie-Down Angles to Truck Frame. Bolt each tie-down angle to the truck frame (both sides): Note: See torque chart at beginning of Note: See torque chart at beginning of chapter for proper bolt tightness. -
Page 34: Mounting Kit Overview - Pn 58597
Slider50 Owner’s Manual Mounting Kit Overview - PN 58597 LUG 39875 CENTERED UNDER SECONDARY MAIN PIVOT AND LUG 39875 PN 58597 ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY. D0045 BACKUP ALARM .97 DECIBAL C5942 PLATE SERIAL # TRUCK (NOT SHOWN) 6538 WASHER 1.00 SAE FLAT YELLOW GR8... -
Page 35: Step 8: Install Hydraulic Reservoir And Valve Bank
Installation Step 6: Install bumper. 2.00 a. See NHTSA (National Highway Truck Saftey Administration) Regulations for accept- able placement. b. Modify the truck frame as necessary so that it ends 2” from the rear of the hooklift. Step 7: Install tarper tower (If applicable). See brand specific installation instructions. -
Page 36: Reservoir Assembly - Pn 69278
Slider50 Owner’s Manual Reservoir Assembly - PN 69278 PN 69278 Defau ITEM PART DESCRIPTION lt/QTY 26510 RSRVR ASM 25GAL K MODEL 7353 FTG 32-32 MP-MP HEX NIPPLE STRAIGHT C4694 ST EL 1.25 90 DEG BLK D0024 NIPPLE 1.25X14.00 BLK C6228 FILTER HEAD SF120-25 1.3... -
Page 37: Reservoir Assembly - Pn 69256
Installation Reservoir Assembly - PN 69256 PN 69256 ITEM PART DESCRIPTION QTY. 26510 RSRVR ASM 25GAL K MODEL 7353 FTG 32-32 MP-MP HEX NIPPLE STRAIGHT C4694 ST EL 1.25 90 DEG BLK D0024 NIPPLE 1.25X14.00 BLK C6228 FILTER HEAD SF120-25 1.3 C6225 FILTER LARGE SE-10 C4750... -
Page 38: Step 9: Install Pto And Pump
Slider50 Owner’s Manual Step 9: Install PTO and pump. a. Before installing the pump to the PTO, always check the direction of the PTO output shaft to determine which direction the hydraulic pump needs to rotate to operate the equipment. If this is not determined prior to installing the hydraulic pump, the hydraulic pump may rotate in the incorrect direction and damage the front shaft seal. -
Page 39: Step 10: Route Hydraulic Hoses
Installation Step 10: Route hydraulic hoses. a. Route hose line from the reservoir to the pump. b. Route hose line from the pump to the valve bank (See corresponding hose kit drawing). c. Route hose line from the valve bank to the reservoir (See corresponding hose kit drawing). d. -
Page 40: Hose Kit - Pn 59130
Slider50 Owner’s Manual Hose Kit - PN 59130 (Adjustable Hook Height Models) NOTE: System pressure is 4300 P.S.I. for 54” HH Models and 3600 P.S.I. for 61.75” HH Models... -
Page 41: Port Relief For Hoists With Inside Latches
Installation Port Relief Location for Hoists with Inside Latches NOTE: Install port relief PN26182 here when using inside latches or latches with stops. Power Beyond VDM8 Valve These instructions are intended for correct installation of power beyond on a Salami VDM8 valve bank. -
Page 42: Step 11: Route Electrical Components
Slider50 Owner’s Manual Step 11: Route Electrical Components. EXISTING TRUCK WIRING HARNESS BACK-UP LIGHT TRUCK CAB (BLACK) LH, TURN, BRAKE, LIGHT HOIST UP DUMP (YELLOW) LIGHT LIGHT SWITCH GROUND TAIL, CLEARANCE, LIGHT WHITE (BROWN) (WHITE) RH, TURN, BRAKE, LIGHT (GREEN) -
Page 43: Step 12: Install Cab And Pto Controls
Installation Step 12: Install cab and PTO controls. a. Use PTO brand specific installation instructions. b. For cab controls, see controller assembly drawing for details: 2 SECTION 3 SECTION In Cab Installation 96 INCH PN 55534 PN 54746 144 INCH PN 55540 PN 54747 192 INCH... -
Page 44: Air Control Routing
Slider50 Owner’s Manual Air Control Routing PTO SWITCH AIR- 62976 ELECT.- 63142 MAY VARY BASED ON TRUCK EQUIPMENT ITEM PART DESCRIPTION QTY. 27017 CONTROLLER ASM AIR/NO TAB ALARM D1810 TBE AIR SAEJ844 TYPE A .25 (RM) 45333 FTG .125NPT MALE / .25 TUBE QR KPAC... -
Page 45: Step 13: Install Hoist Up Light Sensor - Pn 31806
Installation Step 13: Install Hoist Up Light Sensor - PN 31806 Install the hoist up light sensor onto the base of the hooklift as shown: 1. Locate brackets on hoist base and secondary. 2. Tighten Dump Up Light Kit to the hoist frame bracket. -
Page 46: Step 14: Install Mud Flaps And Fenders
Slider50 Owner’s Manual Step 14: Install mud flaps and fenders. Step 15: Apply Decals. DANGER ELECTROCUTION HAZARD THIS HOOKLIFT IS NOT INSULATED DEATH OR SERIOUS INJURY will result from contact with the vehicle, hooklift, or load should they become electrically charged. -
Page 47: Step 16: Fill Reservoir And Activate Hydraulic Flow
Installation Step 16: Fill reservoir and activate hydraulic flow. a. Fill reservoir to site gauge, within 3” from the top (Roughly 25 Gallons). Note: Petro-Canada Hydrex 32 (ISO 32) hydraulic oil is recommended. b. When connections are secure, activate hydraulic flow by opening the ball valve on the bottom of the reservoir. - Page 48 Slider50 Owner’s Manual Setting System Relief Pressure 1. Engage the PTO. Run the PTO at 1200 5. Once system pressure is set, tighten the RPM. jam nut to lock system pressure. 2. Push the control lever labeled ‘lift’ until Permanent thread lock should not be the boom bottoms out.
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Page 49: Chapter 6 - Assembly Drawings
Assembly Drawings 43 Chapter 6 - Assembly Drawings Base Assembly - PN 34135 PN 34135 ITEM PART DESCRIPTION QTY. 34136 BASE SLIDER65 53853 VALVE PLUNGER VILLA HYD NORMALLY CLOSED 38698PC ROLLER 2.00X4.00X2.69X6.00 21493ZP PIN TEAR DROP 2.00X8.00 19361 MACHY WASHER 3.50ID 16GA 12922 THRUST WASHER 0.64x4.00x0.125 12711... -
Page 50: Dump Assembly - Pn 34137
Slider50 Owner’s Manual Dump Assembly - PN 34137 HOLD DIMENSION BETWEEN FLANGES OF ROLLERS AT 41.75". FILL IN THE GAP ON THE PIN USING PLASTIC WASHERS. DETAIL A SCALE 2 : 25 PN 34137 ITEM PART DESCRIPTION 34138 DUMP SLIDER65 38698PC ROLLER 2.00X4.00X2.69X6.00... -
Page 51: Secondary Assembly - Pn 34139
Assembly Drawings 45 Secondary Assembly - PN 34139 PN 34139 ITEM PART DESCRIPTION 34140 SECONDARY SLIDER65 39043 CYLINDER ASM DUAL 65 SLIDER CAP SCR 0.63-11X1.25 HHGR8 ZY W/RED 66839 PATCH c1592 ZERK 1/8 NPT STRAIGHT C5902 WASHER 0.63 SAE FLAT YELLOW GR8 0356 CAP SCR 0.63-11X1.50 HHGR8 ZY 2227... -
Page 52: Main Cylinder Assembly - Pn 39043
Slider50 Owner’s Manual Main Cylinder Assembly - PN 39043 PN 39043 ITEM PART DESCRIPTION 59923 CYLINDER 7.00X71.13 31053 FTG ADAPT 10-8 F5OLO-S 39185 TUBE ASM 0.63 SLIDER SR RETRACT YZ 39186 TUBE ASM 0.63 SLIDER SR EXTEND YZ 39188 TUBE ASM 0.63X10.93 SLIDER SR YZ... -
Page 53: Jib Assembly (54" Hook Height) - Pn 56157
Assembly Drawings 47 Jib Assembly (54” Hook Height) - PN 56157 PN 56157 ITEM PART DESCRIPTION QTY. 56158 JIB WLDMT 190-24-65S 54HH 38732 WEAR PAD JIB 190-24-65S 38833 PIN 2.00X11.38 SR SS 0377 MACHY WASHER 2.00ID 14GA 0108 SNAP RING 2.00 7200-200 D0896 CAP SCR #10-24X0.75 FHSH SS 38729 CYLINDER ASM 5.00X39.00... -
Page 54: Jib Assembly (62" Hook Height) - Pn 40121
Slider50 Owner’s Manual Jib Assembly (62” Hook Height) - PN 40121 PN 40121 ITEM PART DESCRIPTION 40122 JIB WLDMT 190-24-65S 62HH 38732 WEAR PAD JIB 190-24-65S 38833ZP PIN 2.00X11.38 SR 0377 MACHY WASHER 2.00ID 14GA 0108 SNAP RING 2.00 7200-200 D0896 CAP SCR #10-24X0.75 FHSH SS... -
Page 55: Jib Assembly (54/62" Hook Height) - Pn 47348
Assembly Drawings 49 Jib Assembly (54/62” Hook Height) - PN 47348 PN 47348 ITEM PART DESCRIPTION 47437 JIB BOTTOM SLIDER65 HYD 38732 WEAR PAD JIB 190-24-65S 47992ZP PIN 2.00X11.69 SR 50739 CYLINDER ASM 5.00X39.00 SHORT BOSS 40019 CAP SCR 0.63-11X1.25 HHGR8 ZY C5902 WASHER 0.63 SAE FLAT YELLOW GR8 0377... -
Page 56: Hose Track - Pn 59003
Slider50 Owner’s Manual Hose Track - PN 59003 NOTE: WHEN PLACING THE HOSES (59133) FROM KIT (59130) INTO THE HOSE TRACK (54193) LEAVE ABOUT 22 INCHES OUT THE END OF THE HOSE TRACK. PN 59003 ITEM PART DESCRIPTION QTY. 59004 HOSE TRACK WLDMT SLIDER65 0340 WASHER 0.25 USS FLAT ZINC... - Page 57 Assembly Drawings 51 Slider50 Cylinder Assemblies Jib Cylinder (62” Hook Height) PN 38729 ITEM PART DESCRIPTION 38730 CYLINDER 5.00X39.00 D1290 FTG ADAPT 8-6 F5OLO-S Jib Cylinder (54/65” Hook Height) PN 50739 Defau ITEM PART DESCRIPTION lt/QTY 50738 CYLINDER 5.00X39.00 SHORT BOSS...
- Page 58 Slider50 Owner’s Manual Pintle Bumper - PN 63580 PN 63580 ITEM PART DESCRIPTION QTY. 0346 WASHER 0.38 FLAT 0335 CAP SCR 0.38-16X1.25 HHGR5 0340 WASHER 0.25 FLAT 0533 NUT 0.25-20 HH 0480 CAP SCR 0.25-20X1.00 HHGR5 0654 NUT 0.25-20 WING C1025 CAP SCR 0.63-11X2.00 HHGR8 ZY...
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Page 59: Chapter 7 - Replacement Parts
Replacement Parts Chapter 7 - Replacement Parts HYDRAULIC SYSTEM COMPONENTS ASSEMBLY COMPONENT PARTS PART# DESCRIPTION PART# DESCRIPTION 10094 PRESSURE GAUGE - HYDRAULIC 1546 THRUST WASHER 2.01 DIAMETER UHMW .12 16145 GAUGE - FILTER SERVICE 12711 THRUST WASHER 3.51 DIAMETER UHMW .12 C6228 FILTER HEAD 12922... - Page 60 Slider50 Owner’s Manual...
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Page 61: Chapter 8 - Troubleshooting
Troubleshooting Chapter 8 - Troubleshooting This chapter will list a number of potential problems that may occur while operating the Hooklift. Most problems are easily solved using the solutions portion of this chapter. If problems persist, please contact Customer Service at Stellar Industries 1-800-321-3741. Problem: Hooklift will not operate or oper- Problem: Hooklift will not lift or pickup a ates slow. - Page 62 Limited Warranty Statement Stellar Industries, Inc. (Stellar) warrants products designed and manufactured by Stellar to be free from defects in material and workmanship under proper use and maintenance. Products must be installed and operated in accordance with Stellar’s written instructions and capacities. This warranty shall cover the following: Stellar Cranes, Stellar Hooklift Hoists, Stellar Cable Hoists, Stellar Container Carriers, Stellar Service Trucks, and Stellar X-Tra-Lift Systems: Twelve (12) month warranty on parts from the date recorded by Stellar as the in-service date, not to extend beyond twenty-four (24) months from date...
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